Modifying Surface Fluctuations of Polymer Melt Films with Substrate Modification

2D reflectometry for the investigation of polymer interfaces: off-specular neutron scattering

Specular and off-specular neutron reflectometry have been used in a combined approach to study thin polymer films. Our goal in this work is to illustrate the power of the off-specular scattering technique to probe the properties of the buried interface of immiscible polymer bilayers of deuterated polystyrene and protonated poly(methyl methacrylate) (h-PMMA). The diffuse scattering stemming from these systems is discussed in relation to thermal fluctuations at the polymer/polymer interface, providing a means to extract in-plane correlation lengths from buried interfaces. In addition the onset of hole formation in the top layer is evidenced by the diffuse scattering, not easily detectable by specular reflection alone.

Large T g Shift in Hybrid Bragg Stacks through Interfacial Slowdown

Studies of glass transition under confinement frequently employ supported polymer thin films, which are known to exhibit different transition temperature T g close to and far from the interface. Various techniques can selectively probe interfaces, however, often at the expense of sample designs very specific to a single experiment. Here, we show how to translate results on confined thin film T g to a "nacre-mimetic" clay/polymer Bragg stack, where periodicity allows to limit and tune the number of polymer layers to either one or two. Exceptional lattice coherence multiplies signal manifold, allowing for interface studies with both standard T g and broadband dynamic measurements. For the monolayer, we not only observe a dramatic increase in T g (∼ 100 K) but also use X-ray photon correlation spectroscopy (XPCS) to probe platelet dynamics, originating from interfacial slowdown. This is confirmed from the bilayer, which comprises both "bulk-like" and clay/polymer interface contributions, as manifested in two distinct T g processes. Because the platelet dynamics of monolayers and bilayers are similar, while the segmental dynamics of the latter are found to be much faster, we conclude that XPCS is sensitive to the clay/polymer interface. Thus, large T g shifts can be engineered and studied once lattice spacing approaches interfacial layer dimensions.

Review and reproducibility of forming adsorbed layers from solvent washing of melt annealed films

Recent studies suggest chain adsorption in the melt may be responsible for a number of property changes in thin films by making correlations between the residual adsorbed layer thickness h_ads(t) measured after a given solvent washing procedure as a function of annealing time t of the film at an elevated temperature prior to this solvent rinse. This procedure, frequently called "Guiselin's experiment", refers to the thought experiment proposed in a 1992 theoretical treatment by Guiselin that assumed chain segments in contact with the surface are irreversibly adsorbed whereby unadsorbed chains could be washed away by solvent without disturbing the adsorbed substrate contact points in the melt. In the present work, we review this recent literature, identifying and experimentally testing a common protocol for forming adsorbed layers h_ads(t) from solvent washing melt films. We find h_ads(t) curves to be far less reproducible and reliable than implied in the literature, strongly dependent on solvent washing and substrate cleaning conditions, and annealing at elevated temperatures is unnecessary as densification of films sitting at room temperature makes the glassy film harder to wash off, leaving behind h_ads of comparable thickness. This review also summarizes literature understanding developed over several decades of study on polymer adsorption in solution, which experimentally demonstrated that polymer chains in solution are highly mobile, diffusing and exchanging on the surface even in the limit of strong adsorption, contradicting Guiselin's assumption. Preformed adsorbed layers of different thicknesses h_ads are shown to not affect the average glass transition temperature or physical aging of 30 nm thick films. In summary, a number of open questions and implications are discussed related to thin films and polymer nanocomposites.

Thin Plasma-Polymerized Coatings as a Primer with Polyurethane Topcoat for Improved Corrosion Resistance

Use of a plasma-polymerized (pp) layer under a polyurethane (PU) coating on aluminum dramatically improves the corrosion resistance. Compared to conventional polymer coatings, pp coatings are highly cross-linked, have better adhesion to substrates, and result in lower emission of volatile organic contents. Although past research has focused on the properties of comparatively thick pp films and on the use of pp films alone to protect metals, we consider here very thin pp coatings as a primer layer to improve corrosion resistance. Electrochemical impedance spectroscopy combined with salt spray lab tests show that the corrosion resistance of a PU coating on top of a pp coating from hexamethyldisiloxane (HMDSO) is much better than that of a PU coating directly on Al 3003. The relatively poor pull-off adhesion between PU and pp-HMDSO is readily addressed using a gradient coating by depositing a pp maleic anhydride layer over the pp-HMDSO coating or by modifying the surface composition of the pp-HMDSO coating with N₂ plasma. X-ray photon spectroscopy analysis of the failure interface from pull-off tests makes clear that failure does not occur at the interface between the pp coating and the metal substrate. Field tests show the performance of the coating system with PU on a gradient coating on Al 3003 to be superior to that of a coating system of PU on chromate-treated Al 3003.

Viscosity and fragility of confined polymer nanocomposites: a tale of two interfaces

Viscosity and fragility are key parameters determining the processability and thermo-mechanical stability of glassy polymers and polymer nanocomposites (PNCs). In confined polymers, these parameters are largely dominated by the long relaxation times of the polymers adsorbed at the substrate-polymer interface. On the other hand, for polymer nanocomposites, the interface layer (IL) between the nanoparticles and the surrounding matrix chains often control not only the morphology and dispersion but also various parameters like viscosity and glass transition temperature. Confined PNCs, hence, present a unique opportunity to study the interplay of these two independent interfacial effects. Here, we report the results of X-ray scattering based dynamics measurements of PNC thin films, with a two IL width, unraveling the subtle interplay of these two interfaces on the measured viscosity and fragility. Coupled with coarse-grained molecular dynamics (MD) simulations, our experimental results demonstrate that the viscosity of the PNC films increases with both the IL width and the thickness of the polymer layer adsorbed at the substrate interface. However, while both pristine PS and PNCs with a higher IL width become stronger glasses, as estimated by their fragility, the PNC with a lower IL width shows an increase in fragility with increasing confinement. Our results suggest a novel method to control thermo-mechanical properties and stability of PNC coatings by independently controlling the two interfacial effects in athermal glassy PNCs.

In Situ Nanoscale Characterization of Water Penetration through Plasma Polymerized Coatings

The search continues for means of making quick determinations of the efficacy of a coating for protecting a metal surface against corrosion. One means of reducing the time scale needed to differentiate the performance of different coatings is to draw from nanoscale measurements inferences about macroscopic behavior. Here we connect observations of the penetration of water into plasma polymerized (PP) protective coatings and the character of the interface between the coating and an oxide-coated aluminum substrate or model oxide-coated silicon substrate to the macroscopically observable corrosion for those systems. A plasma polymerized film from hexamethyldisiloxane (HMDSO) monomer is taken as illustrative of a hydrophobic coating, while a PP film from maleic anhydride (MA) is used as a characteristically hydrophilic coating. The neutron reflectivity (NR) of films on silicon oxide coated substrates shows that water moves more readily through the hydrophilic PP-MA film. Off-specular X-ray scattering indicates the PP-MA film on aluminum is less conformal with the substrate than is the PP-HMDSO film. Measurements with infrared-visible sum frequency generation spectroscopy (SFG), which probes the chemical nature of the interface, make clear that the chemical interactions between coating and aluminum oxide are disrupted by interfacial water. With this water penetration and interface disruption, macroscopic corrosion can occur much more rapidly. An Al panel coated with PP-MA corrodes after 1 day in salt spray, while a similarly thin (∼30 nm) PP-HMDSO coating protects an Al panel for a period on the order of one month.

Anomalous Confinement Slows Surface Fluctuations of Star Polymer Melt Films

The unusually large film thickness at which confinement effects manifest themselves in surface fluctuations of unentangled four-arm star polymers has been defined using film thicknesses from 10R_g to 107R_g. For 15k four-arm star polystyrene (SPS), confinement appears at a thickness between 112 nm (40R_g) and 72 nm (26R_g), which is remarkably larger than the thicknesses at which confinement appears for unentangled 6k linear (<15 nm, <7R_g) and 6k and 14k cyclic (24 and 22 nm, respectively) polystyrenes. Data for 15k star films can be rationalized using a two-layer model with a 17 nm (6R_g) thick highly viscous layer at the substrate, which is significantly thicker than the 1R_g thick "irreversibly adsorbed" layer. For a 29 nm (10R_g) thick film, more striking confinement occurs due to the combined influence of both interfaces. These results underscore the extraordinary role long-chain branching plays in dictating surface fluctuations of thin films.