Lens-Shaped Carbon Particles with Perpendicularly-Oriented Channels for High-Performance Proton Exchange Membrane Fuel Cells

Molecular Understanding of the Role of Catalyst Particle Arrangement in Local Mass Transport Resistance for Fuel Cells

Platinum (Pt) catalyst performance loss caused by a high local oxygen transport resistance is an urgent problem to be solved for proton exchange membrane fuel cells (PEMFCs). Rationally arranging Pt particles on carbon support is the primary approach for reducing mass transport resistance. Herein, using a unique method coupling Hybrid Reverse Monte Carlo, molecular dynamics simulations, and experimental measurements, a Pt particle arrangement strategy is proposed to reduce local oxygen transport resistance, based on a molecular-level understanding of its impact. The densely arranged Pt particles with a small interparticle distance lead to the denser ionomer layer due to the co-attraction effect, leading to a high local oxygen transport resistance. The nonuniformly arranged Pt particles with various interparticle distances cause the heterogeneous ionomer density, inducing the heterogeneous oxygen transport. Increasing the Pt-Pt interparticle distance from 2 to 5 nm substantially reduces the local oxygen transport resistance by over 50%. The uniform arrangement of Pt particles makes the ionomer layer density more homogeneous, resulting in more uniform oxygen transport. Therefore, uniformly arranging Pt particles with an interparticle distance of >5 nm on carbon support is preferred for reducing local oxygen transport resistance and improving the homogeneity of oxygen transport.

Organic/inorganic heterostructures templated by interfacial instability-driven BCP colloids in deformable emulsion droplets

Hybrid heterostructure materials have received considerable attention due to the integration of each component and abundant functional applications in micromotors, catalysis, photothermal therapy, drug delivery, and bioimaging. However, the preparation of organic/inorganic heterostructure nanoparticles (HSNPs) with high quality still remains a remarkable challenge since thermodynamically metastable structures usually coexist, resulting in a lack of organic scaffolds with extreme uniformity both in shape and size distribution. Here, we prepared polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) block copolymer (BCP) core-shell spherical colloids driven by interfacial instability of soft and deformable emulsion droplets. Ultra-low interfacial tension was achieved through the co-adsorption of BCP segments and sodium dodecyl sulfate (SDS) surfactant, which had a strong affinity with the P4VP segment at the interface of the emulsified droplets. The excellent and homogeneous BCP colloids were further utilized as organic scaffolds to selectively grow a functional SiO2 layer on the surface of the BCP spherical colloids, producing BCP/SiO2 HSNPs with highly uniform shape and size distribution originating from the PS-b-P4VP scaffolds, thus providing an efficient and general strategy to construct and design organic/inorganic HSNPs with diverse applications.

Nanosheet Particles with Defect-Free Block Copolymer Structures Driven by Emulsions Containing Crystallizable Surfactants

Highly anisotropic-shaped particles with well-ordered internal nanostructures have received significant attention due to their unique shape-dependent photonic, rheological, and electronic properties and packing structures. In this work, nanosheet particles with cylindrical block copolymer (BCP) arrays are achieved by utilizing collapsed emulsions as a scaffold for BCP self-assembly. Highly elongated structures with large surface areas are formed by employing crystallizable surfactants that significantly reduce the interfacial tension of BCP emulsions. Subsequently, the stabilized elongated emulsion structures lead to the formation of BCP nanosheets. Specifically, when polystyrene-block-polydimethylsiloxane (PS-b-PDMS) and 1-octadecanol (C18-OH) are co-assembled within an emulsion, C18-OH penetrates the surfactant layer at the emulsion interface, lowering the interfacial tension (i.e., below 1 mN m-1 ) and causing emulsion deformation. In addition, C18-OH crystallization allows for kinetic arrest of the collapsed emulsion shape during solvent evaporation. Consequently, PS-b-PDMS BCPs self-assemble into defect-free structures within nanosheet particles, exhibiting an exceptionally high aspect ratio of over 50. The particle formation mechanism is further investigated by controlling the alkyl chain length of the fatty alcohol. Finally, the coating behavior of nanosheet particles is investigated, revealing that the deposition pattern on a substrate is strongly influenced by the particle's shape anisotropy, thus highlighting their potential for advanced coating applications.

Anisotropic lens-shaped mesoporous carbon from interfacially perpendicular self-assembly for potassium-ion batteries

Anisotropic lens-shaped nitrogen-doped carbon (Lens-NMC) with unidirectionally aligned mesopores was achieved via perpendicular block copolymer self-assembly at the polymer interface. Lens-NMC is applied as a potassium-ion battery anode material as a next-generation battery system.

Impact of channel nanostructures of porous carbon particles on their catalytic performance

Mesoporous carbon particles have great potential due to their unique structural properties as support materials for catalytic applications. Particle shapes and channel nanostructures of mesoporous carbon particles can determine the reactant/product transport efficiency. However, the role of the channel nanostructure in the catalytic reaction has not been much explored. Herein, we introduce a facile method to fabricate a series of porous carbon particles (PCPs) with controlled channel exposure on the carbon surface and investigate the impact of the channel nanostructure of the PCPs on the catalytic activity. By employing a membrane emulsification method with a controlled solvent evaporation rate, we fabricate block copolymer (BCP) particles with uniform size and regulated degrees of cylindrical channel exposed to the particle surface. Followed by the carbonization of the BCP particles, a low amount (1.3 wt%) of Pt is incorporated into the PCP series to investigate the impact of channel nanostructures on the catalytic oxidation reaction of o-phenylenediamine (OPD). Specifically, PCP featuring highly open channel nanostructures shows a high reaction rate constant of 0.154 mM-1 s-1 for OPD oxidation, showing 5.5 times higher catalytic activity than those of closed channel nanostructures (0.028 mM-1 s-1). This study provides a deeper understanding of the impact of channel nanostructure within mesoporous carbon particles on catalytic activity.

Morphological Evolution of Hybrid Block Copolymer Particles: Toward Magnetic Responsive Particles

The co-assembly of block copolymers (BCPs) and inorganic nanoparticles (NPs) under emulsion confinement allows facile access to hybrid polymeric colloids with controlled hierarchical structures. Here, the effect of inorganic NPs on the structure of the hybrid BCP particles and the local distribution of NPs are studied, with a particular focus on comparing Au and Fe3O4 NPs. To focus on the effect of the NP core, Au and Fe3O4 NPs stabilized with oleyl ligands were synthesized, having a comparable diameter and grafting density. The confined co-assembly of symmetric polystyrene-b-poly(1,4-butadiene) (PS-b-PB) BCPs and NPs in evaporative emulsions resulted in particles with various morphologies including striped ellipsoids, onion-like particles, and their intermediates. The major difference in PS-b-PB/Au and PS-b-PB/Fe3O4 particles was found in the distribution of NPs inside the particles that affected the overall particle morphology. Au NPs were selectively localized inside PB domains with random distributions regardless of the particle morphology. Above the critical volume fraction, however, Au NPs induced the morphological transition of onion-like particles into ellipsoids by acting as an NP surfactant. For PS-b-PB/Fe3O4 ellipsoids, Fe3O4 NPs clustered and segregated to the particle/surrounding interface of the ellipsoids even at a low volume fraction, while Fe3O4 NPs were selectively localized in the middle of PB domains in a string-like pattern for PS-b-PB/Fe3O4 onion-like particles.

Monomicellar assembly to synthesize structured and functional mesoporous carbonaceous nanomaterials

The large pores of functional mesoporous carbonaceous nanomaterials have broad accessibility, making them efficient substrates for the mass transport of chemicals in biomedical applications, gas separation, catalysis, sensing, and energy storage and conversion. Recently, the assembly of monomicelles has been used to control the nanostructure and mesoporosity of carbonaceous nanomaterials, where the structure-oriented unit is a single micelle made up of block copolymers/surfactants and of precursor species (via hydrogen bonds, Coulombic and/or other noncovalent interactions). Each monomicelle then represents a template for a single mesopore, and multiple monomicelles can be stacked like LEGO blocks. After polymerization of the precursor species (in this case dopamine), carbonization results in the carbonaceous nanomaterial. The micellar size, structure and shape can be easily tuned by altering the synthetic conditions, providing a high degree of control over the structure of the final product, which can therefore be shaped into original nanostructures otherwise difficult to synthesize using conventional templating methods. Here we provide a detailed procedure for the preparation of the monomicelles, the monomicellar assembly into mesostructured polymeric samples and the conversion of polymeric samples to carbonaceous frameworks. We describe the functional characterization of two mesoporous carbonaceous nanomaterials that demonstrate excellent sodium-ion storage performance and oxygen reduction reactivity, respectively. The monomicellar assembly process for the synthesis of the ordered mesoporous polymers requires ~5 h; the synthesis, including subsequent centrifugation, freeze drying and carbonization, requires 2 d, whereas the entire procedure, including the characterization of the nanomaterials, requires ~4 d.

A Versatile 3D-Confined Self-Assembly Strategy for Anisotropic and Ordered Mesoporous Carbon Microparticles

Mesoporous carbon microparticles (MCMPs) with anisotropic shapes and ordered structures are attractive materials that remain challenging to access. In this study, a facile yet versatile route is developed to prepare anisotropic MCMPs by combining neutral interface-guided 3D confined self-assembly (3D-CSA) of block copolymer (BCP) with a self-templated direct carbonization strategy. This route enables pre-engineering BCP into microparticles with oblate shape and hexagonal packing cylindrical mesostructures, followed by selective crosslinking and decorating of their continuous phase with functional species (such as platinum nanoparticles, Pt NPs) via in situ growth. To realize uniform in situ growth, a "guest exchange" strategy is proposed to make room for functional species and a pre-crosslinking strategy is developed to preserve the structural stability of preformed BCP microparticles during infiltration. Finally, Pt NP-loaded MCMPs are derived from the continuous phase of BCP microparticles through selective self-templated direct carbonization without using any external carbon source. This study introduces an effective concept to obtain functional species-loaded and N-doped MCMPs with oblate shape and almost hexagonal structure (p6mm), which would find important applications in fuel cells, separation, and heterogeneous catalysis.

Regioselective Seeded Polymerization in Block Copolymer Nanoparticles: Post-Assembly Control of Colloidal Features

Post-assembly modifications are efficient tools to adjust colloidal features of block copolymer (BCP) particles. However, existing methods often address particle shape, morphology, and chemical functionality individually. For simultaneous control, we transferred the concept of seeded polymerization to phase separated BCP particles. Key to our approach is the regioselective polymerization of (functional) monomers inside specific BCP domains. This was demonstrated in striped PS-b-P2VP ellipsoids. Here, polymerization of styrene preferably occurs in PS domains and increases PS lamellar thickness up to 5-fold. The resulting asymmetric lamellar morphology also changes the particle shape, i.e., increases the aspect ratio. Using 4-vinylbenzyl azide as co-monomer, azides as chemical functionalities can be added selectively to the PS domains. Overall, our simple and versatile method gives access to various multifunctional BCP colloids from a single batch of pre-formed particles.

Poly(vinylpyridine)-Containing Block Copolymers for Smart, Multicompartment Particles

Multicompartment particles generated by the self-assembly of block copolymers (BCPs) have received considerable attention due to their unique morphologies and functionalities. A class of important building blocks for multicomponent particles...