Curvature Adjustable Liquid Transport on Anisotropic Microstructured Elastic Film

Design of highly robust super-liquid-repellent surfaces that can resist high-velocity impact of low-surface-tension liquids

Super-liquid-repellent surfaces capable of preventing wetting with various liquids have tremendous application. However, high liquid repellency relies on surface texturing to minimize the solid-liquid interfacial contact, which generally results in impaired interface robustness and pressure resistance. Consequently, the surface tends to undergo a Cassie-Baxter to Wenzel wetting transition and loses liquid repellency under high-velocity liquid impact, especially for low-surface-tension liquids. Here, surface design through combining the nanoscale effect and doubly reentrant structure is demonstrated to solve the above challenge. By utilizing a facile colloidal lithography process, robust liquid repellent surfaces featuring nanoscale doubly reentrant (NDR) structures are constructed. The nanoscale features ensure sufficient triple contact line density at a low solid-liquid contact fraction to enhance the capillary force for liquid suspension. In conjunction with the doubly reentrant topography that maximizes the upward component of capillary force, such NDR surfaces enable an extremely robust solid-liquid-gas composite interface. As a result, the prepared NDR surface maintain excellent repellency upon high-velocity impact of various liquids, including ethylene glycol drops with a Weber number (We) above 306 and ethanol drops with a We of 57. The above findings can help the development of super-liquid-repellent surfaces applicable to harsh conditions of high-velocity liquid impact or high hydrostatic pressure.

CO2-philicity to CO2-phobicity Transition on Smooth and Stochastic Rough Cu-like Substrate Surfaces

CO2 on metal substrates is essential to CO2 liquefaction and transportation of CO2, yet the manipulation of the wettability of the CO2 and the elucidation of its underlying mechanism have not been fully achieved. Here, using molecular dynamics simulations, we report CO2 wetting characteristics on both smooth and stochastic rough Cu-like substrate surfaces. The results indicate that the apparent contact angle (CA) of the CO2 droplet on the smooth surface decreases from 180° to 0° as the CO2-solid characteristic interaction energy increases from 0.002 to 0.016 eV. In addition, the CAs become greater with increasing the density of surface asperities, regardless of the intrinsic surface wettability. This is attributed to the capillary drying-out of liquid CO2 molecules in gaps between surface asperities at the three-phase contact line of the droplet, which is usually overlooked in previous theoretical studies. Notably, the intrinsically CO2-philic surface transforms to the CO2-phobic due to an increase in the density of surface rugosity. Moreover, we verify the range of applicability of the CA prediction models concerning the nanoscale asperities. This work is beneficial for fully understanding the influence of nanoscale surface topography on CO2 wettability and shedding light on the design of functionalized and patterned surfaces to manipulate CO2 wettability.

Spontaneous Separation of Immiscible Organic Droplets on Asymmetric Wedge Channels with Hierarchical Microchannels

Spontaneous separation of immiscible organic droplets has substantial research implications for environmental protection and resource regeneration. Compared to the widely explored separation of oil-water mixtures, there are fewer reports on separating mixed organic droplets on open surfaces due to the low surface tension differences. Efficient separation of mixed organic liquids by exploiting the rapid spontaneous transport of droplets on open surfaces remains a challenge. Here, through the fusion of inspiration from the fast droplet transport capability of Sarracenia trichome and the asymmetric wedge channel structure of shorebird beaks, this work proposes a spine with hierarchical microchannels and wedge channels (SHMW). Due to the synergistic effect of capillary force and asymmetric Laplace force, the SHMW can rapidly separate mixed organic droplets into two pure phases without requiring additional energy. In particular, the self-spreading of the oil solution on the open channel surface is utilized to amplify the surface energy difference between two droplets, and SHMW achieves the pickup of oil droplets floating on the surface of the organic solution. The maximum separation efficiency on 3-SHMW can reach 99.63%, and it can also realize the antigravity separation of mixed organic droplets with a surface tension difference as low as 0.87 mN·m-1. Furthermore, SHMW performs controllable separation, oil droplet pickup, and continuous separation and collection of mixed organic droplets. It is expected that this cooperative structure composed of hierarchical microchannels and wedge channels will be realized in resource recovery or chemical reactions in industrial production processes.