Single-Droplet Multiplex Bioassay on a Robust and Stretchable Extreme Wetting Substrate through Vacuum-Based Droplet Manipulation

Printed Divisional Optical Biochip for Multiplex Visualizable Exosome Analysis at Point-of-Care

Rapid detection of various exosomes is of great significance in early diagnosis and postoperative monitoring of cancers. Here, a divisional optical biochip is reported for multiplex exosome analysis via combining the self-assembly of nanochains and precise surface patterning. Arising from resonance-induced near-field enhancement, the nanochains show distinct color changes after capturing target exosomes for direct visual detection. Then, a series of divisional nanochain-based biochips conjugated with several specific antibodies are fabricated through designed hydrophilic and hydrophobic patterns. Because of the significant wettability difference, one sample droplet is precisely self-splitting into several microdroplets enabling simultaneous identification of multiple target exosomes in 30 min with a sensitivity of 6 × 107 particles mL-1 , which is about two orders lower than enzyme-linked immunosorbent assay. Apart from the trace amount detection, excellent semiquantitative capability is demonstrated to distinguish clinical exosomes from glioblastoma patients and healthy people. This method is simple, versatile, and highly efficient that can be extended as a diagnostic tool for many diseases, promoting the development of liquid biopsy.

Emerging open-channel droplet arrays for biosensing

Open-channel droplet arrays have attracted much attention in the fields of biochemical analysis, biofluid monitoring, biomarker recognition and cell interactions, as they have advantages with regard to miniaturization, parallelization, high-throughput, simplicity and accessibility. Such droplet arrays not only improve the sensitivity and accuracy of a biosensor, but also do not require sophisticated equipment or tedious processes, showing great potential in next-generation miniaturized sensing platforms. This review summarizes typical examples of open-channel microdroplet arrays and focuses on diversified biosensing integrated with multiple signal-output approaches (fluorescence, colorimetric, surface-enhanced Raman scattering (SERS), electrochemical, etc.). The limitations and development prospects of open-channel droplet arrays in biosensing are also discussed with regard to the increasing demand for biosensors.

Progress in optical sensors-based uric acid detection

The escalating number of patients affected by various diseases, such as gout, attributed to abnormal uric acid (UA) concentrations in body fluids, has underscored the need for rapid, efficient, highly sensitive, and stable UA detection methods and sensors. Optical sensors have garnered significant attention due to their simplicity, cost-effectiveness, and resistance to electromagnetic interference. Notably, research efforts have been directed towards UA on-site detection, enabling daily monitoring at home and facilitating rapid disease screening in the community. This review aims to systematically categorize and provide detailed descriptions of the notable achievements and emerging technologies in UA optical sensors over the past five years. The review highlights the advantages of each sensor while also identifying their limitations in on-site applications. Furthermore, recent progress in instrumentation and the application of UA on-site detection in body fluids is discussed, along with the existing challenges and prospects for future development. The review serves as an informative resource, offering technical insights and promising directions for future research in the design and application of on-site optical sensors for UA detection.

Highly Flexible Deep-Learning-Based Automatic Analysis for Graphically Encoded Hydrogel Microparticles

Graphically encoded hydrogel microparticle (HMP)-based bioassay is a diagnostic tool characterized by exceptional multiplex detectability and robust sensitivity and specificity. Specifically, deep learning enables highly fast and accurate analyses of HMPs with diverse graphical codes. However, previous related studies have found the use of plain particles as data to be disadvantageous for accurate analyses of HMPs loaded with functional nanomaterials. Furthermore, the manual data annotation method used in existing approaches is highly labor-intensive and time-consuming. In this study, we present an efficient deep-learning-based analysis of encoded HMPs with diverse graphical codes and functional nanomaterials, utilizing the auto-annotation and synthetic data mixing methods for model training. The auto-annotation enhanced the throughput of dataset preparation up to 0.11 s/image. Using synthetic data mixing, a mean average precision of 0.88 was achieved in the analysis of encoded HMPs with magnetic nanoparticles, representing an approximately twofold improvement over the standard method. To evaluate the practical applicability of the proposed automatic analysis strategy, a single-image analysis was performed after the triplex immunoassay for the preeclampsia-related protein biomarkers. Finally, we accomplished a processing throughput of 0.353 s per sample for analyzing the result image.

A cloth-based single-working-electrode electrochemiluminescence sensor for simultaneous detection of diabetes complication markers

As one of the most common noninfectious diseases, diabetes and diabetic complications (DDC) have attracted great attention in the field of life and health. However, simultaneous detection of DDC markers usually requires labor- and time-consuming steps. Here, a novel cloth-based single-working-electrode electrochemiluminescence (SWE-ECL) sensor was designed for the simultaneous detection of multiple DDC markers. For this sensor, three independent ECL cells are distributed on the SWE, which is a simplification of the configuration of traditional sensors for simultaneous detection. In this way, the modification processes and ECL reactions occur at the back of the SWE, eliminating the adverse effects caused by human intervention on the electrode. Under optimized conditions, glucose, uric acid and lactate were determined, with corresponding linear dynamic ranges of 80-4000 μM, 45-1200 μM and 60-2000 μM, and detection limits of 54.79 μM, 23.95 μM and 25.82 μM, respectively. In addition, the cloth-based SWE-ECL sensor exhibited good specificity and satisfactory reproducibility, and its actual application potential was verified by measuring complex human serum samples. Overall, this work developed a simple, sensitive, low-cost and rapid method for the simultaneous quantitative determination of multiple markers related to DDC and demonstrated a new route for multiple-marker detection.

Interfacial design for detection of a few molecules

Major advances in molecular detection are being driven by goals associated with the development of methods that are amenable to miniaturization and automation, and that have high sensitivity and low interference. The new detection methods are confronted by many interfacial issues, which when properly addressed can lead to improved performance. One interfacial property, special wettability, can facilitate precise delivery and local enrichment of molecules to sensing elements. This review summarizes applications of unique features of special wettability in molecular detection including (1) chemical and electrochemical reactions in anchored microdroplets on superwetting surfaces, (2) enrichment of analytes and active materials at low contact areas between droplets and superwetting surfaces, (3) complete opposite affinities of superwetting surfaces toward nonpolar/polar solutes and oil/water phases, and (4) directional droplet transportation on asymmetric superwetting surfaces. The challenges and opportunities that exist in design and applications of special wettability in interfacial delivery and enrichment for detection of a few molecules are also discussed.

Fresnel Diffraction Strategy Enables the Fabrication of Flexible Superomniphobic Surfaces

Doubly re-entrant surfaces inspired by springtails exhibit excellent repellency to low-surface-tension liquid. However, the flexible doubly re-entrant surfaces are difficult to fabricate, especially for the overhang of the structure. Herein, we demonstrate a simple Fresnel aperture diffraction modulation strategy in microscale lithography coupled with a molding process to obtain the flexible doubly re-entrant superomniphobic surfaces with nanoscale overhangs. The negative nanoscale overhang features were formed in a single-layer photoresist due to the fine-modulation of the optical intensity fluctuation of the Fresnel aperture diffraction. The as-prepared flexible non-fluorinated polydimethylsiloxane (PDMS) doubly re-entrant microstructure based on the Fresnel aperture diffraction (D-BF) surface (without any additional treatments) could repel ethanol droplets (21.8 mN m^-1) in the Cassie-Baxter state. The robust nanoscale overhangs obtained by the molding process enable the maximum breakthrough pressure for the low-surface-tension ethanol droplets on the D-BF surfaces up to about 230 Pa, allowing ethanol liquids with Weber numbers up to 8.7 to fully bounce off. The fabricated non-fluorinated D-BF superomniphobic surface maintains outstanding liquid repellency after the surface wettability modification and deformation test.

A review on control of droplet motion based on wettability modulation: principles, design strategies, recent progress, and applications

The transport of liquid droplets plays an essential role in various applications. Modulating the wettability of the material surface is crucial in transporting droplets without external energy, adhesion loss, or intense controllability requirements. Although several studies have investigated droplet manipulation, its design principles have not been categorized considering the mechanical perspective. This review categorizes liquid droplet transport strategies based on wettability modulation into those involving (i) application of driving force to a droplet on non-sticking surfaces, (ii) formation of gradient surface chemistry/structure, and (iii) formation of anisotropic surface chemistry/structure. Accordingly, reported biological and artificial examples, cutting-edge applications, and future perspectives are summarized.

Superhydrophilic–superhydrophobic patterned surfaces: From simplified fabrication to emerging applications

Superhydrophilic–superhydrophobic patterned surfaces constitute a branch of surface chemistry involving the two extreme states of superhydrophilicity and superhydrophobicity combined on the same surface in precise patterns. Such surfaces have many advantages, including controllable wettability, enrichment ability, accessibility, and the ability to manipulate and pattern water droplets, and they offer new functionalities and possibilities for a wide variety of emerging applications, such as microarrays, biomedical assays, microfluidics, and environmental protection. This review presents the basic theory, simplified fabrication, and emerging applications of superhydrophilic–superhydrophobic patterned surfaces. First, the fundamental theories of wettability that explain the spreading of a droplet on a solid surface are described. Then, the fabrication methods for preparing superhydrophilic–superhydrophobic patterned surfaces are introduced, and the emerging applications of such surfaces that are currently being explored are highlighted. Finally, the remaining challenges of constructing such surfaces and future applications that would benefit from their use are discussed.

One-Step Fabrication of Flexible Bioinspired Superomniphobic Surfaces

Flexible superomniphobic doubly re-entrant (Dual-T) microstructures inspired by springtails have attracted growing attention due to their excellent liquid-repellent properties. However, the simple and practical manufacturing processes of the flexible Dual-T microstructures are urgently needed. Here, we proposed a one-step molding process coupled with the lithography technique to fabricate the elastomeric polydimethylsiloxane (PDMS) Dual-T microstructure surfaces with high uniformity. The angle between the downward overhang and the horizontal direction could reach 90° (vertical overhang). The flexible superomniphobic Dual-T microstructure surfaces, without fluorination treatment and physical treatments, could repel liquids with a surface tension lower than 20 mN m^-1 in the Cassie-Baxter state. Owing to the excellent robustness of the one-step molding downward overhanging, the max breakthrough pressure of this surface could reach up to 164.3 Pa for ethanol droplets. Furthermore, the flexible superomniphobic Dual-T surface allowed impinging ethanol droplets to completely rebound at the Weber number up to 7.1 with an impact velocity of ∼0.32 m s^-1. The Dual-T microstructure surface maintained excellent superomniphobicity even after surface oxygen plasma treatment and exhibited excellent structural robustness and recoverability to various large mechanical deformations.

Multimodal Enzyme-Carrying Suprastructures for Rapid and Sensitive Biocatalytic Cascade Reactions

Colloidal assemblies of mesoporous suprastructures provide effective catalysis in an advantageous volume-confined environment. However, typical fabrication methods of colloidal suprastructures are carried out under toxic or harmful conditions for unstable biomolecules, such as, biocatalytic enzymes. For this reason, biocatalytic enzymes have rarely been used with suprastructures, even though biocatalytic cascade reactions in confined environments are more efficient than in open conditions. Here, multimodal enzyme- and photocatalyst-carrying superstructures with efficient cascade reactions for colorimetric glucose detection are demonstrated. The suprastructures consisting of various functional nanoparticles, including enzyme-carrying nanoparticles, are fabricated by surface-templated evaporation driven suprastructure synthesis on polydimethylsiloxane-grafted surfaces at ambient conditions. For the fabrication of suprastructures, no additional chemicals and reactions are required, which allows maintaining the enzyme activities. The multimodal enzymes (glucose oxidase and peroxidase)-carrying suprastructures exhibit rapid and highly sensitive glucose detection via two enzyme cascade reactions in confined geometry. Moreover, the combination of enzymatic and photocatalytic cascade reactions of glucose oxidase to titanium dioxide nanoparticles is successfully realized for the same assay. These results show promising abilities of multiple colloidal mixtures carrying suprastructures for effective enzymatic reactions and open a new door for advanced biological reactions and enzyme-related works.

Fabrication of Stretchable Superamphiphobic Surfaces with Deformation-Induced Rearrangeable Structures

Stretchable superamphiphobic surfaces with a high deformation resistance are in demand to achieve liquid-repellent performance in flexible electronics, artificial skin, and textile dressings. However, it is challenging to make mechanically robust superamphiphobic coatings, which maintain their superliquid repellency in a highly stretched state. Here, a stretchable superamphiphobic surface is reported, on which the microstructures can rearrange during stretching to maintain a stable superamphiphobicity even under a high tensile strain. The surface is prepared by spray-coating silicone nanofilaments onto a prestretched substrate (e.g., cis-1,4-polyisoprene) with poly(dimethylsiloxane) (PDMS) layer as a binder. After subsequent fluorination, this surface keeps its superamphiphobicity to both water and n-hexadecane up to the tensile strain of at least 225%. The binding PDMS layer and rearrangeable structures maximize the deformation resistance of the surface during the stretching process. The superamphiphobicity and morphology of the surface are maintained even after 1000 stretch-release cycles. Taking advantage of the mentioned benefits, a liquid manipulation system is designed, which has the potential for fabricating reusable and low-cost platforms for biochemical detection and lab-on-a-chip systems.

Multiscale vapor-mediateddendritic pattern formation and bacterial aggregation in complex respiratory biofluid droplets

HYPOTHESIS

Deposits of biofluid droplets on surfaces (such as respiratory droplets formed during an expiratory) are composed of water-based salt-protein solution that may also contain an infection (bacterial/viral). The final patterns of the deposit formed and bacterial aggregation on the deposits are dictated by the fluid composition and flow dynamics within the droplet.

EXPERIMENTS

This work reports the spatio-temporal, topological regulation of deposits of respiratory fluid droplets and control of bacterial aggregation by tweaking flow inside droplets using non-contact vapor-mediated interactions. Desiccated respiratory droplets form deposits with haphazard multiscale dendritic, cruciform-shaped precipitates when evaporated on a glass substrate. However, we showcase that short and long-range vapor-mediated interaction between the droplets can be used as a tool to control these deposits at nano-micro-millimeter scales. We morphologically control hierarchial dendrite size, orientation and subsequently suppress cruciform-shaped crystals by placing a droplet of ethanol in the vicinity of the biofluid droplet. Active living matter in respiratory fluids like bacteria is preferentially segregated and agglomerated without its viability and pathogenesis attenuation.

FINDINGS

The nucleation sites can be controlled via preferential transfer of solutes in the droplets; thus, achieving control over crystal occurrence, growth dynamics, and the final topology of the deposit. For the first time, we have experimentally presented a proof-of-concept to control the aggregation of live active matter like bacteria without any direct contact. The methodology can have ramifications in biomedical applications like disease detection and bacterial segregation.

Waterborne superamphiphobic coatings with network structure for enhancing mechanical durability

Superamphiphobic coatings may significantly change the wettability of a substrate, and so are attractive for applications in aero/marine engineering, biotechnology, and heat transfer. However, the coatings are caught in a double bind when their durability is considered, as they are vulnerable to mechanical abrasion. Meanwhile, the wide use of organic solvents for preparing the coatings generates environmental pollution. Here, we present a waterborne superamphiphobic coating through one-step spraying that repels a wide range of liquids. By tailoring the repellence of the nano-silica to waterborne resin, a network structure is constructed to protect the embedded nano-silica from damage. Thus, the coatings are durable against 725 cycles of friction tester abrasion under a load of 250 g, showing a significant improvement in the mechanical durability by 3–25 times. Moreover, our coating also shows excellent comprehensive durability, including resistance to oil-flow erosion, falling sand impact, chemical attack, thermal treatment, etc. This strategy can be introduced to various waterborne resins, demonstrating its universality, and may offer a new insight to design sustainable superamphiphobic coatings for long-term practical applications.

A versatile, scalable, waterborne, and superamphiphobic coating with ultra-durability is developed by protection of a network structure.

Rapid generation of hybrid biochemical/mechanical cues in heterogeneous droplets for high-throughput screening of cellular responses

Cells in their native microenvironment are subjected to varying combinations of biochemical cues and mechanical cues in a wide range. Although many signaling pathways have been found to be responsive for extracellular cues, little is known about how biochemical cues crosstalk with mechanical cues in a complex microenvironment. Here, we introduced heterogeneous droplets on a microchip, which were rapidly assembled by combining wettability-patterned microchip and programmed droplet manipulations, for a high-throughput cell screening of the varying combinations of biochemical cues and mechanical cues. This platform constructed a heterogeneous droplet/microgel array with orthogonal gradual chemicals and materials, which was further applied to analyze the cellular Wnt/β-catenin signaling in response to varying combinations of Wnt ligands and substrate stiffness. Thus, this device provides a powerful multiplexed bioassay platform for drug development, tissue engineering, and stem cell screening.

Liquid gating technology

Recent years have witnessed the emergence of liquid gating technologies that employ liquids as structural materials to provide dynamic gating control. Such technologies have attracted considerable attention globally owing their antifouling, energy-saving, reversible, and reconfigurable characteristics. This study considers a new perspective to discuss advancements in liquid gating technologies, including the concept, mechanisms, development, designs, and emerging applications. Moreover, recommendations are provided for the selection of the gating liquid and porous matrix, preparation processes, technical parameters, and theoretical modelling to guide related research. Emerging applications of liquid gating technologies, such as microscale flow control, multiphase separation, chemical detection, and biomedical catheters, are reported. Finally, the challenges currently faced by these technologies are discussed and potential directions for further research are explored to promote the use of these technologies in future applications.

Bioinspired wettable-nonwettable micropatterns for emerging applications

Superhydrophilic and superhydrophobic surfaces are prevalent in nature and have received tremendous attention due to their importance in both fundamental research and practical applications. With the high interdisciplinary research and great development of microfabrication techniques, artificial wettable-nonwettable micropatterns inspired by the water-collection behavior of desert beetles have been successfully fabricated. A combination of the two extreme states of superhydrophilicity and superhydrophobicity on the same surface precisely, wettable-nonwettable micropatterns possess unique functionalities, such as controllable superwetting, anisotropic wetting, oriented adhesion, and other properties. In this review, we briefly describe the methods for fabricating wettable-nonwettable patterns, including self-assembly, electrodeposition, inkjet printing, and photolithography. We also highlight some of the emerging applications such as water collection, controllable bioadhesion, cell arrays, microreactors, printing techniques, and biosensors combined with various detection methods. Finally, the current challenges and prospects of this renascent and rapidly developing field are proposed and discussed.

Recent advances of nanomedicine-based strategies in diabetes and complications management: Diagnostics, monitoring, and therapeutics

Diabetes mellitus (DM) is a metabolic disorder characterized by the presence of chronic hyperglycemia driven by insulin deficiency or resistance, imposing a significant global burden affecting 463 million people worldwide in 2019. This review has comprehensively summarized the application of nanomedicine with accurate, patient-friendly, real-time properties in the field of diabetes diagnosis and monitoring, and emphatically discussed the unique potential of various nanomedicine carriers (e.g., polymeric nanoparticles, liposomes, micelles, microparticles, microneedles, etc.) in the management of diabetes and complications. Novel delivery systems have been developed with improved pharmacokinetics and pharmacodynamics, excellent drug biodistribution, biocompatibility, and therapeutic efficacy, long-term action safety, as well as the improved production methods. Furthermore, the effective nanomedicine for the treatment of several major diabetic complications with significantly improved life qualities of diabetic patients were discussed in detail. Going through the literature review, several critical issues of the nanomedicine-based strategies applications need to be addressed such as stabilities and long-term safety effects in vivo, the deficiency of standard for formulation administration, feasibility of scale-up, etc. Overall, the review provides an insight into the design, advantages and limitations of novel nanomedicine application in the diagnostics, monitoring, and therapeutics of DM.

Superamphiphobic coatings with antifouling and nonflammable properties using functionalized hydroxyapatite

Functional superamphiphobic coatings have attracted much attention due to their promising application prospects in oil transportation and anti-contamination, which call for the requirements of flame retardancy.

Femtosecond Laser-Assisted Top-Restricted Self-Growth Re-Entrant Structures on Shape Memory Polymer for Dynamic Pressure Resistance

Bioinspired surface material with re-entrant texture has been proven effective in exhibiting good pressure resistance to droplets with low surface tension under static conditions. In this work, we combined femtosecond laser cutting with shape memory polymer (SMP) and tape to fabricate re-entrant micropillar arrays by proposing a top-restricted self-growth (TRSG) strategy. Our proposed TRSG strategy simplifies the fabrication process and improves the processing efficiency of the re-entrant structure-based surface material. The structural parameters of the re-entrant micropillar array (microdisk diameter D, center-to-center distance P, and height H) can be adjusted through our TRSG processing method. To better characterize the anti-infiltration ability of various re-entrant micropillars, we studied the dynamic process of ethylene glycol droplet deformation by applying external vertical vibration to the surface material. Three parameters (vibration mode, amplitude, and frequency) of the external excitation and structural parameters of the re-entrant micropillar array were systemically investigated. We found that the surface material had better dynamic pressure resistance when P and D of the re-entrant texture were 650 and 500 μm, respectively, after heating for 6 min. This work provides new insights into the preparation and characterization of the surface material, which may find potential applications in microdroplet manipulation, drug testing, and biological sensors.

Lubricant-infused directly engraved nano-microstructures for mechanically durable endoscope lens with anti-biofouling and anti-fogging properties

While a clear operating field during endoscopy is essential for accurate diagnosis and effective surgery, fogging or biofouling of the lens can cause loss of visibility during these procedures. Conventional cleaning methods such as the use of an irrigation unit, anti-fogging surfactant, or particle-based porous coatings infused with lubricants have been used but proven insufficient to prevent loss of visibility. Herein, a mechanically robust anti-fogging and anti-biofouling endoscope lens was developed by forming a lubricant-infused directly engraved nano-/micro-structured surface (LIDENS) on the lens. This structure was directly engraved onto the lens via line-by-line ablation with a femtosecond laser. This directly engraved nano/microstructure provides LIDENS lenses with superior mechanical robustness compared to lenses with conventional particle-based coatings, enabling the maintenance of clear visibility throughout typical procedures. The LIDENS lens was chemically modified with a fluorinated self-assembled monolayer (F-SAM) followed by infusion of medical-grade perfluorocarbon lubricants. This provides the lens with high transparency (> 70%) along with superior and long-lasting repellency towards various liquids. This excellent liquid repellency was also shown to be maintained during blood dipping, spraying, and droplet condensation experiments. We believe that endoscopic lenses with the LIDENS offer excellent benefits to endoscopic surgery by securing clear visibility for stable operation.

Nonmonotonic contactless manipulation of binary droplets via sensing of localized vapor sources on pristine substrates

Droplet motion on surfaces influences phenomena as diverse as microfluidic liquid handling, printing technology, and energy harvesting. Typically, droplets are set in motion by inducing energy gradients on a substrate or flow on their free surface. Current configurations for controllable droplet manipulation have limited applicability as they rely on carefully tailored wettability gradients and/or bespoke substrates. Here, we demonstrate the nonmonotonic contactless long-range manipulation of binary droplets on pristine substrates due to the sensing of localized water vapor sources. The droplet-source system presents an unexpected off-centered equilibrium position. We capture the underlying mechanism behind this symmetry breaking with a simplified model based on the full two-dimensional functional form of the surface tension gradient induced by the source on the droplet's free surface. This insight on the transport mechanism enables us to demonstrate its versatility for applications by printing, aligning, and reacting materials controllably in space and time on pristine substrates.

Micro-/Nanostructured Interface for Liquid Manipulation and Its Applications

Understanding the relationship between liquid manipulation and micro-/nanostructured interfaces has gained much attention due to the wide potential applications in many fields, such as chemical and biomedical assays, environmental protection, industry, and even daily life. Much work has been done to construct various materials with interfacial liquid manipulation abilities, leading to a range of interesting applications. Herein, different fabrication methods from the top-down approach to the bottom-up approach and subsequent surface modifications of micro-/nanostructured interfaces are first introduced. Then, interactions between the surface and liquid, including liquid wetting, liquid transportation, and a number of corresponding models, together with the definition of hydrophilic/hydrophobic, oleophilic/olephobic, the definition and mechanism of superwetting, including superhydrophobicity, superhydrophilicity, and superoleophobicity, are presented. The micro-/nanostructured interface, with major applications in self-cleaning, antifogging, anti-icing, anticorrosion, drag-reduction, oil-water separation, water collection, droplet (micro)array, and surface-directed liquid transport, is summarized, and the mechanisms underlying each application are discussed. Finally, the remaining challenges and future perspectives in this area are included.

Superomniphobic Silk Fibroin/Ag Nanowires Membrane for Flexible and Transparent Electronic Sensor

Superwetting surfaces that repel various liquids have been exciting for biomimetic research and have displayed versatile potential applications. Generally, superhydrophobic coatings can allow for droplet rolling off and antifouling, whereas it is a challenge to achieve superomniphobic surfaces with transparency, flexibility, and conductivity. Here, we adopt an effective and simple method to fabricate a superomniphobic, transparent, and flexible smart silk fibroin (SF) membrane by spray-coating long AgNWs dispersed in polydimethylsiloxane (PDMS), followed by treatment with vacuum drying. The resulting SF/AgNWs membranes are super-repellent to different liquids with low surface tension and water, and demonstrate high contact angles (CAs) more than 150° and low rolling-off angles (RAs) even less than 10°. Moreover, the obtained membranes display superior sensitivity under stretching and bending, as well as intact stability of high transparency, which can be considered as promising flexible sensing electronics to detect human motions under wet conditions.

Development of a Piezo-Driven Liquid Jet Dispenser with Hinge-Lever Amplification Mechanism

Owing to the quick response, compact structure, high precision, huge blocking force generation, and ease of operation, piezoelectric actuators are urgently being adopted in the field of advanced dispensing for jetting performance improvement and fulfillment of precision requirements in microelectronics packaging, adhesive bonding, and miniaturization industry. This research focuses on the fundamental design and development of a piezo-electrically driven compact fluid dispenser using the principle of a class-one lever for amplification of needle displacement, and enhancement of application areas of the developed jet dispenser. Using fundamental lever principle, geometry-based modelling is carried out to fabricate a working prototype of a normally closed hinge-lever type dispenser. Preliminary experiments are carried out to witness the workability of the fabricated dispenser to deliver 100 dots of working fluid per second that will provide a novel device for dispensing of various fluids, and the proposed amplification mechanism suits various other piezoelectric applications as well.

Magnetic Actuation Multifunctional Platform Combining Microdroplets Delivery and Stirring

Multifunctional droplets manipulation devices are in urgent need for various laboratory operations such as chemical reaction and biological analysis. However, most current techniques that achieved a controllable droplet transport system mainly rely on passive diffusion for mixing, limiting their practical applications. Here, we develop a magnetic controlled dimple on slippery surface (MCDSS) that enables arbitrary direction or even uphill droplet transport through the synergy between gravitational force and asymmetrical droplet deformation. Further experiments demonstrate that our system could also be used for stirring microdroplets and accelerating the mixing speed by more than one hundred times. In addition, the microstir strategy could help to avoid locally uneven production of precipitation or gas in heterogeneous reactions. This combination of droplet delivery and agitation may have a promising future for application in various fields, for example, laboratory-on-a-chip platforms and microengines.

A scalable, self-healing and hot liquid repelling superamphiphobic spray coating with remarkable mechanochemical robustness for real-life applications

A simultaneous demonstration of scalability, mechanochemical robustness, self-healing and hot liquid repelling features is still a major challenge in fabricating superamphiphobic coatings. In this work, we developed a facile and effective silica-inorganic adhesive-based spray coating for the preparation of self-healing and hot liquid repelling superamphiphobic coatings that demonstrate good mechanical durability (under repeated adhesive tape-peeling tests, ultrasonic treatment, sandpaper abrasion and sand flow impact tests) and superstrong chemical robustness when exposed to highly corrosive media, such as 98% sulfuric acid and 5% chromic acid, for a long time. In addition, our superamphiphobic paints can be coated on large-sized substrates to create large robust coatings for real-world applications, which are still regarded as the tightest bottlenecks in the development of superamphiphobic materials. The large coatings also showed excellent liquid repellence when placed for a long time in the outdoor environment, and upon repeatable quartz sand abrasion and treading stepping test cycles. Moreover, the anti-smudge ability, semitransparency, repeated self-healing ability, self-cleaning behaviour both in air and oil, and hot liquid repelling behavior of the resultant coatings are also investigated. Taking multifaceted stability and scalability into consideration, our described coatings are promising for more vital applications such as windows, infrastructures, crude oil pipelines, in harsh chemical engineering, etc.

Recent Studies on Fluorinated Silica Nanometer-Sized Particles

Since initially being reported, fluorinated silica nanometer-sized particles (F-SiNPs) have gained much interest in the scientific community, due to their unique properties. These properties, include, low surface energies, increased mechanical strength, thermal robustness, and chemical resistance, and are a direct result of the incorporation of fluorine with a nanometer-sized silica network. This review aims to summarize the synthetic methods that have, and are still, being utilized to prepare these specialized materials. Following this, applications for F-SiNPs, with an emphasis on recent examples, will be presented in further detail.

Magnetic-Sensitive Nanoparticle Self-Assembled Superhydrophobic Biopolymer-Coated Slow-Release Fertilizer: Fabrication, Enhanced Performance, and Mechanism

Although commercialized slow-release fertilizers coated with petrochemical polymers have revolutionarily promoted agricultural production, more research should be devoted to developing superhydrophobic biopolymer coatings with superb slow-release ability from sustainable and ecofriendly biomaterials. To inform the development of the superhydrophobic biopolymer-coated slow-release fertilizers (SBSF), the slow-release mechanism of SBSF needs to be clarified. Here, the SBSF with superior slow-release performance, water tolerance, and good feasibility for large-scale production was self-assembly fabricated using a simple, solvent-free process. The superhydrophobic surfaces of SBSF with uniformly dispersed Fe₃O₄ superhydrophobic magnetic-sensitive nanoparticles (SMNs) were self-assembly constructed with the spontaneous migration of Fe₃O₄ SMNs toward the outermost surface of the liquid coating materials ( i.e., pig fat based polyol and polymethylene polyphenylene isocyanate in a mass ratio 1.2:1) in a magnetic field during the reaction-curing process. The results revealed that SBSF showed longer slow-release longevity (more than 100 days) than those of unmodified biopolymer-coated slow-release fertilizers and excellent durable properties under various external environment conditions. The governing slow-release mechanism of SBSF was clarified by directly observing the atmosphere cushion on the superhydrophobic biopolymer coating using the synchrotron radiation-based X-ray phase-contrast imaging technique. Liquid water only contacts the top of the bulges of the solid surface (10.9%), and air pockets are trapped underneath the liquid (89.1%). The atmosphere cushion allows the slow diffusion of water vapor into the internal urea core of SBSF, which can decrease the nutrient release and enhance the slow-release ability. This self-assembly synthesis of SBSF through the magnetic interaction provides a strategy to fabricate not only ecofriendly biobased slow-release fertilizers but also other superhydrophobic materials for various applications.

Nonfluorinated Superomniphobic Surfaces through Shape-Tunable Mushroom-like Polymeric Micropillar Arrays

Superomniphobic surfaces showing extremely liquid-repellent properties have received a great amount of attention as they can be used in various industrial and biomedical applications. However, so far, the fabrication processes of these materials mostly have involved the coating of perfluorocarbons onto micro- and nanohierarchical structures of these surfaces, which inevitably causes environmental pollution, leading to health concerns. Herein, we developed a facile method to obtain flexible superomniphobic surfaces without perfluorocarbon coatings that have shape-tunable mushroom-like micropillars (MPs). Inspired by the unique structures on the skin of springtails, we fabricated mushroom-like structures with downward facing edges (i.e., a doubly re-entrant structure) on a surface. The flexible MP structures were fabricated using a conventional micromolding technique, and the shapes of the mushroom caps were made highly tunable via the deposition of a thin aluminum (Al) layer. Due to the compressive residual stress of the Al, the mushroom caps were observed to bend toward the polymer upon forming doubly re-entrant-MP structures. The obtained surface was found to repel most low-surface-tension liquids such as oils, alcohols, and even fluorinated solvents. The developed flexible superomniphobic surface showed liquid repellency even upon mechanical stretching and after surface energy modification. We envision that the developed superomniphobic surface with high flexibility and wetting resistance after surface energy modification will be used in a wide range of applications such as self-cleaning clothes and gloves.

Droplet Mechanical Hand Based on Anisotropic Water Adhesion of Hydrophobic-Superhydrophobic Patterned Surfaces

Superhydrophobic copper surfaces patterned with non-round hydrophobic areas were fabricated by a combination of through-mask chemical oxidation and fluorocarbon film deposition techniques. The anisotropic sliding resistance of droplets on typical non-round hydrophobic patterns such as semicircle, V-shape, and line segment hydrophobic patterns was observed. The dependence of sliding anisotropy on the pattern shape and dimensions was investigated. Results showed that the experimental sliding resistance was in good agreement with the calculated data using a classical drag-resistance model (Furmidge equation). By taking advantage of the anisotropic sliding resistance, these patterned surfaces can be used as droplet mechanical hands to capture, transfer, mix, and release in situ micro droplets by simply moving the surfaces in different directions. A droplet pinned on a non-round hydrophobic pattern can be captured by lifting a surface with another non-round hydrophobic pattern in a large-sliding-resistance direction after touching it, while the captured droplet can be released in situ with nearly no mass loss by horizontally moving the surface in the low-sliding-resistance direction. The lossless droplet manipulations using hydrophobic/superhydrophobic patterned surfaces have advantages of being low in cost and easy to operate and may have great promising applications to high throughput drug screening, molecular detection, and other lab-on-chip devices.

Bioinspired superwettable micropatterns for biosensing

The bioinspired micropatterns exhibit outstanding capacity in controlling and patterning microdroplets, which have offered new functionalities and possibilities towards a wide variety of emerging biological and biomedical applications.

Fabrication of a flexible transparent superomniphobic polydimethylsiloxane surface with a micropillar array

Although superomniphobic surfaces have attracted extensive interest owing to many important applications, successful fabrication of such surfaces still remains a critical challenge. Herein, we present a flexible transparent superomniphobic polydimethylsiloxane (PDMS) surface with a micropillar array using Si nanowires as the mould. The as-obtained PDMS not only exhibits excellent liquid-repellent performance with a static contact angle of over 150° and sliding angle of less than 6° against a wide range of liquids, but also maintains the super-repellency even under acid/base corrosion, mechanical damage, and unidirectional stretching.

A flexible transparent superomniphobic polydimethylsiloxane (PDMS) surface with a micropillar array has been fabricated using Si nanowires as the mould.

Large-Area Preparation of Robust and Transparent Superomniphobic Polymer Films

Transparent superamphiphobic surfaces that repel various liquids have many important applications, but there are critical challenges in their fabrication, such as expensive or complicated fabrication methods, contradictions between the rough surface for superamphiphobicity and smooth surface for transparency, large-area fabrication, etc. Herein, we report a simple and effective strategy for large-scale fabrication of robust, transparent, and superomniphobic polymer films by combined unidirectional rubbing and heating-assisted assembly technology. The obtained polymer films display two kinds of special structures of monolayer ordered re-entrant geometries with either hexagonally triangular protrusions or with hexagonally rectangular micropillars, depending upon the sphere diameters of silica templates, and demonstrate excellent repellence to water and low-surface-tension liquids, as well as high transparency.

Simulation and Experiment on Droplet Formation and Separation for Needle-Type Micro-Liquid Jetting Dispenser

The needle-type droplet jetting dispenser has wide applications in the field of microelectronic packaging, and for which the good quality of droplet formation and separation is the key to successful dispensing. This paper simulates the droplet jetting process which has been divided into 5 stages named backflow, growth, droplet extension, breakage, and separation, and analyses the combined effects of system parameters, such as pressure, viscosity, needle stroke, and nozzle diameter, on the changes of morphologies of ejected droplets, which is verified by experiments. The simulation and experiment results show that a higher driving pressure is quite suitable for the high-viscosity liquid to form normal droplets by avoiding adhesion. When increasing the needle stroke, the pressure should also be lowered properly to prevent the flow-stream. Besides, the nozzle with a large diameter is much more likely to cause sputtering or satellite-droplet problems. The results have a great significance for guiding the parameter settings of the needle-type dispensing approach.

Manipulation of the Superhydrophobicity of Plasma-Etched Polymer Nanostructures

The manipulation of droplet mobility on a nanotextured surface by oxygen plasma is demonstrated by modulating the modes of hydrophobic coatings and controlling the hierarchy of nanostructures. The spin-coating of polytetrafluoroethylene (PTFE) allows for heterogeneous hydrophobization of the high-aspect-ratio nanostructures and provides the nanostructured surface with "sticky hydrophobicity", whereas the self-assembled monolayer coating of perfluorodecyltrichlorosilane (FDTS) results in homogeneous hydrophobization and "slippery superhydrophobicity". While the high droplet adhesion (stickiness) on a nanostructured surface with the spin-coating of PTFE is maintained, the droplet contact angle is enhanced by creating hierarchical nanostructures via the combination of oxygen plasma etching with laser interference lithography to achieve "sticky superhydrophobicity". Similarly, the droplet mobility on a slippery nanostructured surface with the self-assembled monolayer coating of FDTS is also enhanced by employing the hierarchical nanostructures to achieve "slippery superhydrophobicity" with modulated slipperiness.