Bioinspired Design and Fabrication of Polymer Composite Films Consisting of a Strong and Stiff Organic Matrix and Microsized Inorganic Platelets

Algae-Derived Nacre-like Dielectric Bionanocomposite with High Loading Hexagonal Boron Nitride for Green Electronics

The surging demand for electronics is causing detrimental environmental consequences through massive electronic waste production. Urgently shifting toward renewable and eco-friendly materials is crucial for fostering a green circular economy. Herein, we develop a multifunctional bionanocomposite using an algae-derived carbohydrate biopolymer (alginate) and boron nitride nanosheet (BNNS) that can be readily employed as a multifunctional dielectric material. The adopted rational design principle includes spatial locking of superhigh loading of BNNS via hydrogel casting followed by layer-by-layer assembly via solvent evaporation, successive cross-link engineering, and hot pressing. We harness the hierarchical assembly of BNNS and the molecular interaction of alginates with BNNS to achieve synergistic material properties with excellent mechanical robustness (tensile strength ∼135 MPa, Young's modulus ∼18 GPa), flexibility, thermal conductivity (∼4.5 W m-1 K-1), flame retardance, and dielectric properties (dielectric constant ∼7, dielectric strength ∼400 V/μm, and maximum energy density ∼4.33 J/cm3) that outperform traditional synthetic polymer dielectrics. Finally, we leverage the synergistic material properties of our engineered bionanocomposite to showcase its potential in green electronic applications, for example, supercapacitors and flexible interconnects. The supercapacitor device consisting of aerosol jet-printed single-walled carbon nanotube electrodes on our engineered bionanocomposite demonstrated a volumetric capacitance of ∼7 F/cm3 and robust rate capability, while the printed silver interconnects maintained conductivity in various deformed states (i.e., bending or flexing).

Organic-Inorganic Copolymerization Induced Oriented Crystallization for Robust Lightweight Porous Composite

Porous composites are important in engineering fields for their lightweight, thermal insulation, and mechanical properties. However, increased porosity commonly decreases the robustness, making a trade-off between mechanics and weight. Optimizing the strength of solid structure is a promising way to co-enhance the robustness and lightweight properties. Here, acrylamide and calcium phosphate ionic oligomers are copolymerized, revealing a pre-interaction of these precursors induced oriented crystallization of inorganic nanostructures during the linear polymerization of acrylamide, leading to the spontaneous formation of a bone-like nanostructure. The resulting solid phase shows enhanced mechanics, surpassing most biological materials. The bone-like nanostructure remains intact despite the introduction of porous structures at higher levels, resulting in a porous composite (P-APC) with high strength (yield strength of 10.5 MPa) and lightweight properties (density below 0.22 g cm-3). Notably, the density-strength property surpasses most reported porous materials. Additionally, P-APC shows ultralow thermal conductivity (45 mW m-1 k-1) due to its porous structure, making its strength and thermal insulation superior to many reported materials. This work provides a robust, lightweight, and thermal insulating composite for practical application. It emphasizes the advantage of prefunctionalization of ionic oligomers for organic-inorganic copolymerization in creating oriented nanostructure with toughened mechanics, offering an alternative strategy to produce robust lightweight materials.

Multifunctional nacre-like materials

Nacre, the iridescent inner layer of seashells, displays an exceptional combination of strength and toughness due to its 'brick-wall' architecture. Significant research has been devoted to replicating nacre's architecture and its associated deformation and failure mechanisms. Using the resulting materials in applications necessitates adding functionalities such as self-healing, force sensing, bioactivity, heat conductivity and resistance, transparency, and electromagnetic interference shielding. Herein, progress in the fabrication, mechanics, and multi-functionality of nacre-like materials, particularly over the past three years is systematically and critically reviewed. The fabrication techniques reviewed include 3D printing, freeze-casting, mixing/coating-assembling, and laser engraving. The mechanical properties of the resulting materials are discussed in comparison with their constituents and previously developed nacre mimics. Subsequently, the progress in incorporating multifunctionalities and the resulting physical, chemical, and biological properties are evaluated. We finally provide suggestions based on 3D/4D printing, advanced modelling techniques, and machine elements to make reprogrammable nacre-like components with complex shapes and small building blocks, tackling some of the main challenges in the science and translation of these materials.

Stretchable and sensitive sodium alginate ionic hydrogel fibers for flexible strain sensors

Ionic conductive hydrogel fibers based on natural polymers provide an immense focus for a new generation of electronics due to their flexibility and knittability. The feasibility of utilizing pure natural polymer-based hydrogel fibers could be drastically improved if their mechanical and transparent performances satisfy the requirements of actual practice. Herein, we report a facile fabrication strategy for significantly stretchable and sensitive sodium alginate ionic hydrogel fibers (SAIFs), by glycerol initiating physical crosslinking and by CaCl2 inducing ionic crosslinking. The obtained ionic hydrogel fibers not only show significant stretchability (tensile strength of 1.55 MPa and fracture strain of ∼161 %), but also exhibit wide-range sensing, satisfactorily stable, rapidly responsive, and multiply sensitive abilities to external stimulus. In addition, the ionic hydrogel fibers have excellent transparency (over 90 % in a wide wavelength range), and good anti-evaporation and anti-freezing properties. Furthermore, the SAIFs have been easily knitted into a textile, and successfully applied as wearable sensors to recognize human motions, by observing the output electrical signals. Our methodology for fabrication intelligent SAIFs will shed light on artificial flexible electronics and other textile-based strain sensors.

Stretchable and transparent alginate ionic gel film for multifunctional sensors and devices

Flexible and stretchable substrates based on pure natural polymers have attracted widespread attention for next-generation "green" electronics. However, fabrication of stretchable and "green" electronic sensors with integrated high stretchability, optical transmittance and good conductivity still remains tremendous challenges. Herein, alginate ionic gel films (AIGFs) with integrated high stretchability (tensile strength of 4.13 MPa and 191.1 % fracture strain) and excellent transparent properties (transparency of ∼92 %) are achieved by the glycerol inducing physical crosslinking and CaCl2 initiating ionic crosslinking, a simple soaking and drying strategy. The obtained gel films not only exhibit good ionic conductivity, but also high reliability, wide-range sensing, and multiple sensitivity to external stimulus. More importantly, these ionic conductive gel films as green substrates are successfully utilized for construction of flexible and patterned optoelectronic devices. This promising strategy will open up new powerful routes to construct highly stretchable, transparent, and ionic conductive substrates for multifunctional sensors and devices.

Molecular Orientation-Regulated Bioinspired Multilayer Composites with Largely Enhanced Mechanical Properties

Natural nacre's hierarchical brick-and-mortar architecture motivates intensive studies on inorganic platelet/polymer multilayer composites, targeting mechanical property enhancement only by two strategies: optimizing the size and alignment of inorganic platelets and improving the interfacial interaction between inorganic platelets and polymers. Herein, a new strategy of polymer chain orientation to enhance the property of bioinspired multilayered composites is presented, which facilitates more stress to be transferred from polymer layers to inorganic platelets by simultaneous stiffening of multiple polymer chains. To this end, bioinspired multilayer films consisting of oriented sodium carboxymethyl cellulose chains and alumina platelets are designed and fabricated by three successive steps of water evaporation-induced gelation in glycerol, high-ratio prestretching, and Cu²⁺ infiltration. Regulating the orientation state of sodium carboxymethyl cellulose leads to a large enhancement of mechanical properties, including Young's modulus (2.3 times), tensile strength (3.2 times), and toughness (2.5 times). It is observed experimentally and predicted theoretically that the increased chain orientation induces failure mode transition in the multilayered films from alumina platelet pull-out to alumina platelet fracture because more stress is transferred to the platelets. This strategy opens an avenue toward rational design and manipulation of polymer aggregation states in inorganic platelet/polymer multilayer composites and allows a highly effective increase in modulus, strength, and toughness.

Influence of heating temperature on the optical response properties and surface relief patterns of TiO2/GeO2/ormosils composite films containing azobenzene

With the progress of modern integrated optical technology, organic-inorganic composite materials have been widely used in integrated optoelectronic devices. Because of satisfying optical response properties among azobenzene, it will be an ideal choice to introduce the material into organic-inorganic composite materials. TiO₂/GeO₂/ormosils composite films containing azobenzene were prepared by combining the solgel technique with the spin-coating process. The optical transmission modes and loss of as-prepared samples at different transmission wavelengths were researched by a prism coupler. The result shows that the composite film is multi-mode transmission at the transmission wavelength of 633 nm and single-mode transmission at 1538 nm. The transmission loss is sufficient for applications in optical elements. The response properties and Fourier transform infrared spectroscopy of as-prepared samples at different heating temperatures were also studied. The composite films obtained at 50°C have the best optical response properties. Furthermore, the banding energy and chemical composition among the films were measured through x-ray photoelectron spectroscopy. Finally, the surface topography of as-prepared samples was observed by atomic force microscopy. The surface of the composite film appears with patterns of relief under the appropriate temperature. The above results show that the as-prepared TiO₂/GeO₂/ormosils composite films containing azobenzene will be a kind of ideal material in the field of integrated optics applications.

Superstrong, superstiff, and conductive alginate hydrogels

For the practical use of synthetic hydrogels as artificial biological tissues, flexible electronics, and conductive membranes, achieving requirements for specific mechanical properties is one of the most prominent issues. Here, we demonstrate superstrong, superstiff, and conductive alginate hydrogels with densely interconnecting networks implemented via simple reconstructing processes, consisting of anisotropic densification of pre-gel and a subsequent ionic crosslinking with rehydration. The reconstructed hydrogel exhibits broad ranges of exceptional tensile strengths (8–57 MPa) and elastic moduli (94–1,290 MPa) depending on crosslinking ions. This hydrogel can hold sufficient cations (e.g., Li⁺) within its gel matrix without compromising the mechanical performance and exhibits high ionic conductivity enough to be utilized as a gel electrolyte membrane. Further, this strategy can be applied to prepare mechanically outstanding, ionic-/electrical-conductive hydrogels by incorporating conducting polymer within the hydrogel matrix. Such hydrogels are easily laminated with strong interfacial adhesion by superficial de- and re-crosslinking processes, and the resulting layered hydrogel can act as a stable gel electrolyte membrane for an aqueous supercapacitor.

Specific mechanical properties are one of the most important issues for application of synthetic hydrogels as biological tissue, flexible electronics or in conductive membranes. Here, the authors demonstrate that a reconstruction process consisting of anisotropic densification of pre-gel and subsequent ionic crosslinking and rehydration leads to strong, stiff, and conductive alginate hydrogels with densely interconnecting networks.

A Bioinspired Ultratough Composite Produced by Integration of Inorganic Ionic Oligomers within Polymer Networks

The nacre-inspired laminates are promising materials for their excellent mechanics. However, the interfacial defects between organic-inorganic phases commonly lead to the crack propagation and fracture failure of these materials under stress. A natural biomineral, bone, has much higher bending toughness than the nacre. The small size of inorganic building units in bone improves the organic-inorganic interaction, which optimizes the material toughness. Inspired by these biological structures, here, an ultratough nanocomposite laminate is prepared by the integration of ultrasmall calcium phosphate oligomers (CPO, 1 nm in diameter) within poly(vinyl alcohol) (PVA) and sodium alginate (Alg) networks through a simple three-step strategy. Owing to the small size of inorganic building units, strong multiple molecular interactions within integrated organic-inorganic hierarchical structure are built. The resulting laminates exhibit ultrahigh bending strain (>50% without fracture) and toughness (21.5-31.0 MJ m^-3), which surpass natural nacre and almost all of the synthetic laminate materials that have been reported so far. Moreover, the mechanics of this laminate is tunable by changing the water content within the bulk structure. This work provides a way for the development of organic-inorganic nanocomposites with ultrahigh bending toughness by using inorganic ionic oligomers, which can be useful in the fields of tough protective materials and energy absorbing materials.

Titanium content influence on the optical response characteristics of TiO2/ormosils composite films doped with azobenzene

TiO₂-based organic-inorganic composite films doped with azobenzene and photosensitive groups were prepared by combining a low-temperature solgel technique and a spin-coating method. The influence of TiO₂ content on the optical and structural properties of the composite films including the film thickness, the refractive index, the transmission loss, the thermal gravity analysis, and Fourier transform infrared spectroscopy spectra was studied. Photoisomerization and optical switching characteristics of the composite film were investigated under the irradiation of 365 nm ultraviolet light and 450 nm visible light. Results indicate that several micrometer thick films can be easily obtained at room temperature and there is a proportional relationship between the refractive index value and the TiO₂ content. In addition, the composite films have a low optical propagation loss of about 0.1 dB/cm. The composite films with 0.2 M TiO₂ content have an obvious photoisomerization and good optical switching properties. Finally, the hexagonal microlens array was fabricated in the composite films by using an ultraviolet nanoimprint technology. All these results above indicate that the as-prepared TiO₂-based organic-inorganic composite film has potential applications in optical switching devices and photonic elements.

Novel bio-inspired three-dimensional nanocomposites based on montmorillonite and chitosan

In this study, inspired by nacre-like structural natural shells, novel three-dimensional (3D) nanocomposites based on natural nanoplatelets of montmorillonite (MMT) and polysaccharide of chitosan (CS) were prepared with solution intercalation and self-assembly process. The CS-intercalated-MMT nanoplatelets units acted as "bricks" and CS molecules acted as "mortar", arranging in fairly well-ordered layered structure. With addition of glutaraldehyde (GA) and Pd²⁺ cations, synergistic toughening and strengthening effects of covalent and ionic bonds could be achieved. The best mechanical properties of the prepared 3D nanocomposites were observed as 5.6 KJ/m² (impact strength), 3.3 GPa (flexural modulus), and 65.8 MPa (flexural strength), respectively, which showed higher toughness but lower flexural properties than natural pearl mussel shells. Nevertheless, both the impact and flexural properties of the prepared 3D nanocomposite were much higher than the other natural shell, i.e. green grab shell. Besides conventional methods characterizations, the nacre-like structure of the artificial 3D nanocomposite was further evidenced with positron annihilation lifetime spectroscopy characterizations. This work might facilitate a versatile platform for developing green 3D bionanocomposites with fairly good mechanical properties.