Enhancing Ethylene Polymerization of NNN-Cobalt(II) Precatalysts Adorned with a Fluoro-substituent

Exploring fluoride effects in sterically enhanced cobalt ethylene polymerisation catalysts; a combined experimental and DFT study

The fluoro-substituted 2,6-bis(arylimino)pyridine dichlorocobalt complexes, [2-{CMeN(2,6-(Ph₂CH)₂-3,4-F₂C₆H)}-6-(CMeNAr)C₅H₃N]CoCl₂ (Ar = 2,6-Me₂C₆H₃ Co1, 2,6-Et₂C₆H₃Co2, 2,6-iPr₂C₆H₃Co3, 2,4,6-Me₃C₆H₂Co4, 2,6-Et-4-MeC₆H₂Co5), were synthesized in good yield from the corresponding unsymmetrical N,N,N'-ligands, L1-L5. Besides characterization of Co1-Co5 by FT-IR spectroscopy, ¹⁹F NMR spectroscopy and elemental analysis, the molecular structures of Co2 and Co5 were also determined highlighting the unsymmetrical nature of the terdentate ligand and the pseudo-square pyramidal geometry about the metal center. When either MAO or MMAO were employed as activators, Co1-Co5 were able to achieve a wide range of catalytic activities for ethylene polymerisation. Co5/MAO exhibited the highest activity of the study at 60 °C (7.6 × 10⁶ g PE mol^-1 (Co) h^-1) which decreased to 3.3 × 10⁶ g PE mol^-1 (Co) h^-1 at 80 °C. In addition, it was found that the polymerisation activity increased as the steric hindrance imparted by the ortho groups was enhanced (for MMAO: Co3 > Co5 > Co2 > Co1 > Co4), a finding that was supported by DFT calculations. Furthermore, it was shown that particularly high molecular weight polyethylene could be generated (up to 483.8 kg mol^-1) when using Co5/MMAO at 30 °C, while narrow dispersities (M _w/M _n range: 1.8-4.7) and high linearity (T _m > 131.4 °C) were a feature of all polymers produced. By comparison of Co3 with its non-fluorinated analogue using experimental data and DFT calculations, the substitution of fluorides at the meta- and para-positions was demonstrated to boost catalytic activity and improve thermal stability.

Thermally Stable and Highly Efficient N,N,N-Cobalt Olefin Polymerization Catalysts Affixed with N-2,4-Bis(Dibenzosuberyl)-6-Fluorophenyl Groups

The cobalt(II) chloride N,N,N-pincer complexes, [2-{(2,4-(C15H13)2-6-FC6H2)N=CMe}-6-(ArN=CMe)C5H3N]CoCl2 (Ar = 2,6-Me2C6H3) (Co1), 2,6-Et2C6H3 (Co2), 2,6-i-Pr2C6H3 (Co3), 2,4,6-Me3C6H2 (Co4), 2,6-Et2-4-MeC6H2 (Co5), and [2,6-{(2,4-(C15H13)2-6-FC6H2)N=CMe}2C5H3N]CoCl2 (Co6), each containing at least one N-2,4-bis(dibenzosuberyl)-6-fluorophenyl group, were synthesized in good yield from their corresponding unsymmetrical (L1–L5) and symmetrical bis(imino)pyridines (L6). The molecular structures of Co1 and Co2 spotlighted their distorted square pyramidal geometries (τ5 value range: 0.23–0.29) and variations in steric hindrance offered by the dissimilar N-aryl groups. On activation with either MAO or MMAO, Co1–Co6 all displayed high activities for ethylene polymerization, with levels falling in the order: Co1 > Co4 > Co5 > Co2 > Co3 > Co6. Indeed, the least sterically hindered 2,6-dimethyl Co1 in combination with MAO exhibited a very high activity of 1.15 × 107 g PE mol−1 (Co) h−1 at the operating temperature of 70 °C, which dropped by only 15% at 80 °C and 43% at 90 °C. Vinyl-terminated polyethylenes of high linearity and narrow dispersity were generated by all catalysts, with the most sterically hindered, Co3 and Co6, producing the highest molecular weight polymers [Mw range: 30.26–33.90 kg mol−1 (Co3) and 42.90–43.92 kg mol−1 (Co6)]. In comparison with structurally related cobalt catalysts, it was evident that the presence of the N-2,4-bis(dibenzosuberyl)-6-fluorophenyl groups had a limited effect on catalytic activity but a marked effect on thermal stability.