Diphenolic Acid-Derived Hyperbranched Epoxy Thermosets with High Mechanical Strength and Toughness

Challenges and Opportunities in the Catalytic Synthesis of Diphenolic Acid and Evaluation of Its Application Potential

Diphenolic acid, or 4,4-bis(4-hydroxyphenyl)pentanoic acid, represents one of the potentially most interesting bio-products obtainable from the levulinic acid supply-chain. It represents a valuable candidate for the replacement of bisphenol A, which is strongly questioned for its toxicological issues. Diphenolic acid synthesis involves the condensation reaction between phenol and levulinic acid and requires the presence of a Brønsted acid as a catalyst. In this review, the state of the art related to the catalytic issues of its synthesis have been critically discussed, with particular attention to the heterogeneous systems, the reference benchmark being represented by the homogeneous acids. The main opportunities in the field of heterogeneous catalysis are deeply discussed, as well as the bottlenecks to be overcome to facilitate diphenolic acid production on an industrial scale. The regioselectivity of the reaction is a critical point because only the p,p'-isomer is of industrial interest; thus, several strategies aiming at the improvement of the selectivity towards this isomer are considered. The future potential of adopting alkyl levulinates, instead of levulinic acid, as starting materials for the synthesis of new classes of biopolymers, such as new epoxy and phenolic resins and polycarbonates, is also briefly considered.

Influence of crosslinking density on the mechanical and thermal properties of plant oil-based epoxy resin

Plant oil-based epoxy resins are of great interest due to their ecological and economic necessity. Previous studies suggested that the crosslinking density had a considerable influence on the mechanical and thermal properties of plant oil-based epoxy resins. However, so far, the relationship between the crosslinking density and the thermo-mechanical properties of plant oil-based epoxy resins is not clear. To address this issue, model tung oil-based epoxy resins with different crosslinking densities were fabricated to investigate the influence of crosslinking density on the mechanical and thermal properties of tung oil-based epoxy resins. Results show that the tensile strength, Young's modulus, and glass transition temperature are linearly increased with increasing crosslinking density. The elongation at break and tensile toughness show nonlinear downward trends as the crosslinking density increases. The elongation at break decreases gently at first, then dramatically, and finally slowly as the crosslinking density increases. The tensile toughness declines sharply at first and then slowly with increasing crosslinking density. The relationship between the thermostability and the crosslinking density is complex, because the thermostability is determined by both the molecular structure of the curing system and the crosslinking density. These results provide some information for designing plant oil-based epoxy resins according to the requirements of their applications.

Plant oil-based epoxy resins are of great interest due to their ecological and economic necessity. In this study, the relationship between the crosslinking density and the thermo-mechanical properties of tung oil-based epoxy resins was established.