Effect of Short Glass Fiber Addition on Flexural and Impact Behavior of 3D Printed Polymer Composites

Design and Optimization of 3D-Printed Variable Cross-Section I-Beams Reinforced with Continuous and Short Fibers

By integrating fiber-reinforced composites (FRCs) with Three-dimensional (3D) printing, the flexibility of lightweight structures was promoted while eliminating the mold's limitations. The design of the I-beam configuration was performed according to the equal-strength philosophy. Then, a multi-objective optimization analysis was conducted based on the NSGA-II algorithm. 3D printing was utilized to fabricate I-beams in three kinds of configurations and seven distinct materials. The flexural properties of the primitive (P-type), the designed (D-type), and the optimized (O-type) configurations were verified via three-point bending testing at a speed of 2 mm/min. Further, by combining different reinforcements, including continuous carbon fibers (CCFs), short carbon fibers (SCFs), and short glass fibers (SGFs) and distinct matrices, including polyamides (PAs), and polylactides (PLAs), the 3D-printed I-beams were studied experimentally. The results indicate that designed and optimized I-beams exhibit a 14.46% and 30.05% increase in the stiffness-to-mass ratio and a 7.83% and 40.59% increment in the load-to-mass ratio, respectively. The CCFs and SCFs result in an outstanding accretion in the flexural properties of 3D-printed I-beams, while the accretion is 2926% and 1070% in the stiffness-to-mass ratio and 656.7% and 344.4% in the load-to-mass ratio, respectively. For the matrix, PAs are a superior choice compared to PLAs for enhancing the positive impact of reinforcements.

Effect of Modification and Hydrothermal Ageing on Properties of 3D-Printed Wood Flour-Poly(butylene succinate)-Poly(lactic acid) Biocomposites

Wood flour-poly(butylene succinate)-poly(lactic acid) biocomposite samples were prepared by fused-deposition-molding 3D-printing technology, and modifications with glycerol and a silane coupling agent (KH550) were carried out. The samples were then hydrothermally aged. Modification with glycerol and KH550 enhanced the hydrophilicity of the samples and increased their tensile strength. Hydrothermal aging clearly whitened the surfaces of all the samples and made them more hydrophobic. Meanwhile, their tensile properties and thermal stability became poor; a higher hydrothermal aging temperature affected the mechanical properties more negatively. The modified samples turned out to be more resistant to the hydrothermal aging, and modification with KH550 could improve the anti-hydrothermal aging properties of the samples better than that with glycerol, where the tensile properties and the cross-sectional morphologies of the fractured specimens were concerned. Generally, the effects of hydrothermal aging temperature on the physico-mechanical properties of the printed specimens were greater than those by hydrothermal aging time.

Effect of Short Carbon Fiber Reinforcement on Mechanical Properties of 3D-Printed Acrylonitrile Butadiene Styrene

The effect of short carbon fiber (SCF) filler on the mechanical properties of 3D-printed acrylonitrile butadiene styrene (ABS) was investigated. The fused filament fabrication (FFF) method was used for the manufacturing of samples. Elastic properties and strength characteristics of samples made of conventional ABS and SCF-reinforced ABS were compared in tensile and bending tests. Fracture toughness and critical strain energy release rate were also determined. In addition, 3D-printed monofilament SCF-reinforced samples were fabricated, the internal structure of which was analyzed using microcomputed tomography (micro-CT). Based on the tomography data, finite-element (FE) models of representative volume elements (RVEs) of the reinforced material were created and used for the numerical calculation of effective characteristics. Numerical and experimental results for the effective elastic properties were compared with the Mori-Tanaka homogenization technique. The ABS samples filled with SCF showed considerably higher mechanical characteristics than those of the conventional ABS. Finally, the dependence between the strength characteristics and elastic properties of the samples on the diameter of the nozzle used for 3D printing was established. 3D-printed ABS reinforced with SCF demonstrated a gain in tensile strength and fracture toughness by 30% and 20%, respectively. Interlayer adhesion strength in flexure tests showed an increase of 28% compared to pure ABS samples.