Fabrication of Food-Safe Water-Resistant Paper Coatings Using a Melamine Primer and Polysiloxane Outer Layer

Synthesis of Water-Dispersible Poly(dimethylsiloxane) and Its Potential Application in the Paper Coating Industry as an Alternative for PFAS-Coated Paper and Single-Use Plastics

Polyethylene-, polyvinylidene chloride-, and per- and polyfluoroalkyl substance-coated paper generate microplastics or fluorochemicals in the environment. Here, we report an approach for the development of oil-resistant papers using an environmentally friendly, fluorine-free, water-dispersible poly(dimethylsiloxane) (PDMS) coating on kraft paper. Carboxylic-functionalized PDMS (PDMS-COOH) was synthesized and subsequently neutralized with ammonium bicarbonate to obtain a waterborne emulsion, which was then coated onto kraft paper. The water resistance of the coated paper was determined via Cobb60 measurements. The Cobb60 value was reduced to 2.70 ± 0.14 g/m2 as compared to 87.6 ± 5.1 g/m2 for uncoated paper, suggesting a remarkable improvement in water resistance. Similarly, oil resistance was found to be 12/12 on the kit test scale versus 0/12 for uncoated paper. In addition, the coated paper retained 70-90% of its inherent mechanical properties, and more importantly, the coated paper was recycled via pulp recovery using a standard protocol with a 91.1% yield.

Water and oil-resistant paper materials based on sodium alginate/hydroxypropyl methylcellulose/polyvinyl butyral/nano-silica with biodegradable and high barrier properties

Despite many technical challenges in the development of safe and environmentally friendly food packaging paper materials with excellent water and oil resistance using simple methods, producing paper-based functional materials using bio-based polymers is currently an important topic in the food packaging industry. In this study, novel water and oil-resistant coatings for the paper were developed through the combination of sodium alginate (SA), hydroxypropyl methylcellulose (HPMC), polyvinyl butyral (PVB), and hydrophobic silica nanoparticles (HSNPs). To impart oil-repellency to paper, SA and HPMC were first mixed uniformly and coated on the base paper, which was pre-treated with calcium chloride solution. A compact and tough coating layer was formed on paper due to the hydrogen bonding between SA and HPMC molecules, and the crosslinking between SA and Ca²⁺ ions in the base paper. High water resistance of the paper was achieved through the coating of PVB and HSNPs on top of the coating of SA/HPMC. The final coated paper demonstrated outstanding oil resistance (kit rating: 12/12), water resistance (Cobb value: 4.23 g/m²), low water vapor transmission rate (100 g/m²·24 h), and improved mechanical properties. This fluorine-free, and biodegradable barrier paper will find excellent applications in the food packaging industry.

Degradable collagen/sodium alginate/polyvinyl butyral high barrier coating with water/oil-resistant in a facile and effective approach

Degradable bio-based materials have been widely considered as functional coatings, however, it is a great challenge to fabricate biodegradable coatings with high barrier, water- and oil- resistance. In this work, such coatings were fabricated by using collagen fibers (CF), sodium alginate (SA), and polyvinyl butyral (PVB). CF and SA were mixed evenly and coated on Ca²⁺ pretreated filter paper. It was mainly due to the electrostatic adsorption between collagen fibers and sodium alginate, and the crosslinking between the adsorption products and Ca²⁺. By coating PVB solution, the barrier performance was further improved. Notably, the composite exhibited excellent water vapor resistance (48 g/m²·24 h), water resistance (31 g/m²), oil resistance (kit rating: 12/12) and good mechanical properties. This degradable, environmentally friendly, and simple composite paper method has excellent barrier properties, mechanical properties and fluorine-free properties, and will have many applications in the food and packaging fields.

Are telechelic polysiloxanes better than hemi-telechelic for self-cleaning applications?

HYPOTHESIS

Polysiloxanes are becoming new trend in self-cleaning (oil- and water-repellent) applications due to their low-cost and environmentally friendly nature. Lower phase separation of polysiloxanes in coating matrix is critical to obtain excellent self-cleaning properties. We hypothesize that telechelic polysiloxanes can bind to coating matrix at both ends and thus will suppress phase separation of polysiloxane as compared to hemi-telechelic analog and thus will offer excellent self-cleaning properties.

EXPERIMENT

Eight PDMS additives were prepared via the free-radical polymerization of telechelic and hemi-telechelic methacryloxypropyl-based PDMS precursors with methylmethacrylate (MMA) and glycidylmethacrylate (GMA). The compositions of the prepared polysiloxane additives were optimized to obtain excellent self-cleaning performance.

FINDINGS

Our breakthrough development confirms that telechelic polysiloxanes (PDMS-T) incorporated into epoxy-based anti-smudge coatings outperform hemi-telechelic polysiloxanes (PDMS-HT) by offering excellent repellency against difficult to repel liquids. These breakthrough findings will vertically advance Science and innovations in the self-cleaning field by offering robust guidelines for choosing suitable polysiloxane for self-cleaning applications.

Excellent coating of collagen fiber/chitosan-based materials that is water- and oil-resistant and fluorine-free

Collagen fiber has attracted much attention due to its good biocompatibility and biodegradability. In the present research, we prepared a type of non-fluorine hydrophobic and oil-resistant material using collagen fiber, chitosan, and polydimethylsiloxane (PDMS) as raw materials. To improve oil/grease resistance, the first layer filled the porous matrix and was made from the cross-linking product of collagen fiber/chitosan and glutaraldehyde. This was followed by a simple coating of PDMS, to increase hydrophobicity and water resistance. Notably, 10 g/m² of cross-linking product and 6 g/m² of PDMS had a low pore size as well as a smooth and uniform surface, which made the composites exhibit excellent hydrophobic and oil-resistant properties (water contact angles of 141°), water and oil resistance (kit rating value of 12/12) and mechanical properties. Fluorine-free environment-friendly materials with high water and oil resistance play an important role in promoting the development of high-performance materials for food packaging.

Chitosan/Montmorillonite Coatings for the Fabrication of Food-Safe Greaseproof Paper

Here, we report a non-toxic method for improving the oil-resistant performance of chitosan coated paper by coating the mixture of chitosan and montmorillonite (MMT) instead of coating chitosan solution only. Through combining MMT into the chitosan coatings, the coated paper exhibited a lower air permeability and enhanced oil resistance under a lower coating load. For coated papers C2.5 and C3 by coating 2.5% (w/v) and 3% (w/v) chitosan without adding MMT in the chitosan coating, the coating load was 3.76 g/m² and 3.99 g/m², respectively, and the kit rating values were only 7–8/12. Regarding the sample C2M0.1 coated by the mixed solution containing 2% (w/v) chitosan and 0.1% (w/v) MMT, its coating load was only 3.65 g/m², the paper permeability after coating was reduced to 0.00507 μm/Pa·s, owing to the filling of MMT into the cellulosic fibers network, and the kit rating reached 9/12. Moreover, C2M0.1 showed improved mechanical properties, whereby its tearing resistance was 5.2% and 6.6% higher than that of the uncoated paper in the machine direction and the cross direction, respectively.

Synthetic Organic Compounds From Paper Industry Wastes: Integrated Biotechnological Interventions

Synthetic organic compounds (SOCs) are reported as xenobiotics compounds contaminating the environment from various sources including waste from the pulp and paper industries: Since the demand and production of paper is growing increasingly, the release of paper and pulp industrial waste consisting of SOCs is also increasing the SOCs' pollution in natural reservoirs to create environmental pollution. In pulp and paper industries, the SOCs viz. phenol compounds, furans, dioxins, benzene compounds etc. are produced during bleaching phase of pulp treatment and they are principal components of industrial discharge. This review gives an overview of various biotechnological interventions for paper mill waste effluent management and elimination strategies. Further, the review also gives the insight overview of various ways to restrict SOCs release in natural reservoirs, its limitations and integrated approaches for SOCs bioremediation using engineered microbial approaches. Furthermore, it gives a brief overview of the sustainable remediation of SOCs via genetically modified biological agents, including bioengineering system innovation at industry level before waste discharge.

Liquid Wicking in a Paper Strip: An Experimental and Numerical Study

In this decade, paper-based microfluidics has gained more interest in the research due to the vast applications in medical diagnosis, environmental monitoring, food safety analysis, etc. In this work, we presented a set of experiments to understand the physics of the capillary flow phenomenon through paper strips. Here, using the wicking phenomenon of the liquid in porous media, experimentally, we find out the capillary height of the liquid in filter paper at different time intervals. It was found that the Lucas-Washburn (L-W) model, as well as the evaporation model, fails to predict the capillary rise accurately. However, the detailed numerical solution shows a better similarity with the experimental results. We have also shown the different regimes of the wicking phenomenon using scaling analysis of the modified L-W model. The capillary rise method was applied to detect the added water content in milk. We used milk as a liquid food and found the added water content from the change in the capillary height at different concentrations of milk. Finally, results obtained from the paper-based device were verified with the commercially available lactometer data.

Self-healing and self-cleaning clear coating

Coatings exhibiting both self-cleaning and self-healing properties are envisioned for a wide range of applications. Herein we report a simple fabrication approach toward poly(urea-urethane) (PU) coatings having self-healing and self-cleaning properties. The self-cleaning component is a poly(dimethylsiloxane) (PDMS), which is affordable in cost and also has a lower environmental footprint relative to its fluorinated counterpart. The self-healing properties are imparted by dynamic urea bonds of the matrix. The obtained surfaces are evaluated for their anti-smudge properties such as water-, oil- and ink-repellency, as well as optical properties. The self-healing properties of these coatings are evaluated by making scores with a doctor blade and monitoring the healing under different conditions using optical microscopy. The resultant coatings are also investigated for their good mechanical properties. The surface chemical compositions are determined x-ray photoelectron spectroscopy, while atomic force microscopy is used for microstructural analysis of these coatings.

Facile Approach for Ecofriendly, Low-Cost, and Water-Resistant Paper Coatings via Palm Kernel Oil

Paper-based packaging is widely employed in industries ranging from food to beverages to pharmaceuticals because of its attractive advantages of biodegradability, recyclability, good strength, low cost, and lightweight. However, paper products usually have poor water barrier resistance properties because of paper and fibers porous microstructure. In this study, an ecofriendly water-resistant (hydrophobic) oil from biological origin, namely, palm kernel oil (PKO) was used to coat paper by using a facile and cost-effective dip-casting approach. PKO formulation was prepared by mixing with a solvent and furfuryl alcohol (FA). The water resistance, structural properties, and thermal and mechanical properties of the coated papers obtained under different processing conditions were reported and compared to understand the performance of coated paper. Contact angle (CA), Fourier transform infrared (FTIR), and thermal gravimetry (TGA) were used for analysis and characterization of coated papers. Data from contact angle measurements showed that the PKO formulation could considerably improve the liquid water barrier property of the paper, with a measured water contact angle (CA) of ∼120° and reduce the water vapor transmission rate (WVTR) by 22%. This novel, green, low-cost, and water-resistant paper coating made with biological and biodegradable oil is a potential candidate for replacing petroleum-based coatings used in a broad range of applications and will also be able to make an additional full use of the palm kernel oil.

Dual-Layer Approach toward Self-Healing and Self-Cleaning Polyurethane Thermosets

There is an urgent need for coatings that exhibit both self-healing as well as self-cleaning properties as they can be used for a wide range of applications. Herein we report a novel approach toward fabricating polyurethane thermosets possessing both self-cleaning and self-healing properties. The desired coating was achieved via casting a bottom layer of self-healable polyurethanes comprised of reversible phenolic urethane bonds followed by a subsequent dip-coating of the prepared layer in a solution of bis(3-aminopropyl)-terminated polydimethylsiloxane (PDMS-NH2). The PDMS was used to impart self-cleaning properties to the coating. While the self-healing behavior of the bottom polyurethane layer is achieved through phenolic urethane chemistry, via the exchange of phenolic urethane moieties. The prepared coatings were tested for their optical, mechanical, self-healing, and self-cleaning properties using a variety of characterization methods, which confirmed the successful fabrication of novel self-cleaning and self-healing clear urethane coatings.