Performances of Alkaloid Extract from Rauvolfia macrophylla Stapf toward Corrosion Inhibition of C38 Steel in Acidic Media

Electrochemical and DFT Studies of the Pistacia Integerrima Gall Extract: An Eco-friendly Approach towards the Corrosion of Steel in Acidic Medium

A novel application of the Pistacia integerrima gall extract as an environmentally friendly corrosion inhibitor is reported in this study. The major phytochemicals present in the gall extract, namely pistagremic acid, β-sitosterol, pistiphloroglucinyl ether, pistaciaphenyl ester, naringenin, and 5,7-dihydroxy-2-(4-hydroxyphenyl)-2,3-dihydrochromen-4-one, play key roles in its anticorrosive behavior on steel in aggressive media. Several approaches were used to study the corrosion prevention activity of steel in 1 M H2SO4, including weight loss analysis, scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and density functional theory (DFT). At 2000 mg L-1, the highest efficiency of 92.19% was observed in 1 M H2SO4. An SEM study was conducted to validate the surface coverage of the metal surface. DFT studies revealed several nucleophilic regions present in the phytochemicals of the inhibitor, which supported the favorable nucleophilicity. Corrosion studies have not been performed on this sample. Phytochemicals make it an effective corrosion inhibitor, and its extraction process utilizes distilled water, making it better than other inhibitors. It has been proven that the obtained values of ΔEInhDFT for pistiphloroglucinyl, pistaciaphenyl ether, and naringenin organic compounds were very low, confirming the high reactivity of these corrosion inhibitors. The order of the values of ΔEInhDFT is as follows: pistaciaphenyl ether > pistiphloroglucinyl ether > naringenin organic compound; this suggests that pistaciaphenyl ether is more reactive than the other compounds. In this study, P. integerrima gall extract emerges as a novel and highly effective corrosion resistance agent in 1 M H2SO4, chosen for its relevance to acid pickling and cleaning processes.

Electrochemical and DFT studies of Terminalia bellerica fruit extract as an eco-friendly inhibitor for the corrosion of steel

It is well known that metal corrosion causes serious economy losses worldwide. One of the most effective ways to prevent corrosion is the continuous development of high-efficient and environment-friendly corrosion inhibitors. Among the widely used organic and inorganic corrosion inhibitors, plant extracts are top candidates due to their nontoxic nature. The present study reports a novel application of the methanolic extract of Terminalia bellerica fruits as an environment friendly corrosion inhibitor for steel in sulphuric acid medium. The phytochemicals of the extract, namely Ellagic, Gallic, and Malic acids, play a key role of the anti-corrosive behavior of the extract. The corrosion prevention activity was studied on the steel in 1 M H2SO4 using a variety of approaches including weight loss analysis (WL), scanning electron microscope (SEM), electrochemical impedance spectroscopy (EIS), density functional theory (DFT), natural bond orbital analysis (NBO), Fukui function and Monte Carlo simulations (MC). In 1 M H2SO4 solution, the maximum electrochemical inhibition efficiency of 91.79% was observed at 4000 mg/L concentration of the extract. The NBO analysis showed that the charge density of the double bonds and the oxygen atoms of carbonyl and hydroxyl groups of the phytochemicals lies on the top of the natural bond orbitals which promotes the anticorrosive properties of the investigated inhibitors. The surface coverage of steel was validated by SEM measurements. According to DFT studies, numerous nucleophilic regions were present in the active phytochemical constituents of the inhibitor, demonstrating their favorable nucleophilicity. The computed electronic structure of the phytochemicals revealed band gaps of 4.813, 5.444, and 7.562 eV for Ellagic, Gallic, and Malic acids respectively suggesting effective metal-inhibitor interactions. A good correlation between experimental and theoretical findings was addressed.

Surface modification of mild steel using 4-carboxyphenyl diazonium in sulfuric and hydrochloric acids. A corrosion study

In this paper, the surface of mild steel is modified with 4-carboxyphenyl diazonium and subsequently, the corrosion behaviour of the modified surface is scrutinized in hydrochloric and sulfuric acid solutions. The diazonium salt was synthesized in situ either in 0.5 M HCl or 0.25 M H₂SO₄ through the reaction between 4-aminobenzoic acid and sodium nitrite. The surface of mild steel was modified with the obtained diazonium salt with or without the need for electrochemical assistance. Electrochemical impedance spectroscopy (EIS) measurements show that a spontaneously grafted mild steel surface has a better corrosion inhibition efficiency (86%) in 0.5 M HCl. Scanning electron microscopy reveals that the protective film formed on the surface of mild steel exposed to 0.5 M HCl containing the diazonium salt looks more consistent and uniform compared to the surface exposed to 0.25 M H₂SO₄. Optimized diazonium structure and the separation energy calculated using density functional theory correlate with the good corrosion inhibition obtained experimentally.

Alkaloid Extract of Ageratina adenophora Stem as Green Inhibitor for Mild Steel Corrosion in One Molar Sulfuric Acid Solution

Green corrosion inhibitors are of great interest due to their exciting and environmentally friendly behavior in mild steel corrosion control during and after the acid cleaning process. Herein, alkaloids were extracted from the stem of Ageratina adenophora and were ensured by qualitative chemical tests as well as spectroscopic test methods. The corrosion inhibition efficacy of the alkaloids against mild steel corrosion was evaluated by gravimetric, electrochemical and EIS measurement methods. In addition, the adsorption isotherm, free energy of adsorption and thermodynamic parameters of the process were evaluated. The investigations indicated the most promising inhibition efficacy of the alkaloids for mild steel corrosion. The adsorption isotherm study revealed that the adsorption of inhibitor molecules on the MS interface was manifested by dominant physisorption followed by chemisorption. Free energy and thermodynamic parameters are well suited to endothermic processes.

Alkaloids of Solanum xanthocarpum Stem as Green Inhibitor for Mild Steel Corrosion in One Molar Sulphuric Acid Solution

The residual ions of the acid cleaning processes induce the further corrosion of the metals, and this could be minimized using green inhibitors. Alkaloids extracted from plant parts could be cost effective and efficient inhibitors. In this work, alkaloids from Solanum xanthocarpum stem were successfully extracted, and they were characterized by qualitative chemical tests and spectroscopic measurements. As-extracted alkaloids were employed as green corrosion inhibitors for mild steel. The effectiveness of the inhibitor was determined by the weight loss and electrochemical measurement methods. From the weight loss measurement, the maximum inhibition efficiency of 93.14% was achieved. The temperature effect study revealed that the inhibitor can work up to a temperature of 58 °C. This could be one of the highest working temperatures among the reported green inhibitors. The electrochemical measurement reveals that the alkaloids could inhibit effectively up to 98.14% of the corrosion and serve as a mixed-type green inhibitor. A study on the kinetic parameters reflects that the inhibitor forms a potential barrier for the protection of a mild steel surface against corrosion. The values obtained from the thermodynamic parameters study reflect that the process is a spontaneous endothermic process. Based on the findings, it is revealed that the alkaloids extracted from S. xanthocarpum can serve as an excellent, eco-friendly and a promising green inhibitor against mild steel corrosion.

Coriaria nepalensis Stem Alkaloid as a Green Inhibitor for Mild Steel Corrosion in 1 M H2SO4 Solution

Using natural plant extracts on metallic substances is the most frequently studied green corrosion inhibition approach in corrosion science. In this work, Coriaria nepalensis Stem Alkaloid (CNSA) has been successfully extracted and characterized by qualitative chemical (Mayer’s and Dragendroff’s) test and spectroscopic (UV and FTIR) measurement. CNSA has been employed as a green inhibitor for Mild Steel (MS) corrosion subjected to 1 M H2SO4 solution. The corrosion inhibition efficacy has been assessed by weight loss and polarization measurement methods. The effect of inhibitor concentration, immersion period, and temperature on the inhibition efficiency for the MS immersed in both acid and inhibitor solutions of different concentrations have been investigated. The maximum inhibition effect observed for CNSA is 96.4% for MS immersed in 1000 ppm inhibitor solution for 6 h at 18 °C by the weight loss measurement method. Similarly, the polarization measurement method observed a 97.03% inhibition efficiency for MS immersed for 3 h. The adsorption of inhibitor molecules on the MS surface aligns with the Langmuir model. The free energy of adsorption obtained is −28.75 kJ/mol indicating physical adsorption dominance over chemical adsorption. These findings suggested that CNSA has greater potential as an efficient green inhibitor.

Enhanced Corrosion Resistance of Carbon Steel in Hydrochloric Acid Solution by Polyoxometalate-Estertin Derivatives

The development of acid-resistant and efficient corrosion inhibitors is of great significance for metal protection in many industrial processes. In this work, eight cases of sandwich-type polyoxometalate (POM)-based inorganic-organic hybrids, namely, carboxyethyltin and transition metal (TM) cofunctionalized tungstoantimonates and tungstobismuthates, formulated as Na _x K_10-x [(SnR)₂(TM(H₂O)₃)₂(B-β-SbW₉O₃₃)₂]·mH₂O and Na _y K_10-y [(SnR)₂(TM(H₂O)₃)₂(B-β-BiW₉O₃₃)₂]·nH₂O (abbreviated as SbW₉-TM-SnR and BiW₉-TM-SnR; TM = Mn, Co, Ni, and Zn; m = 18, 24, 24, and 22; n = 30, 25, 20, and 21; SnR = Sn(CH₂CH₂COO)) are first used as green corrosion inhibitors for 20^# carbon steel in 0.5-2.0 M HCl solutions. Weight loss and electrochemical experiments prove that the corrosion inhibition efficiency is all above 81% for these POM-based corrosion inhibitors at 150 mg L^-1, and SbW₉-Mn-SnR shows the highest efficiency of 96.9% at 150 mg L^-1 after immersion in a 0.5 M HCl solution for 10 h. Scanning electron microscopy-energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy analyses show that these POM-based inhibitors form films on the carbon steel and the adsorption mechanism obeys the Langmuir adsorption model. The thermodynamic activation parameters were calculated, proving the occurrence of both chemical and physical adsorptions. The film-forming mechanism was also analyzed. This work provides guidance for synthesizing new lacunary POM-based materials to protect metals from corrosion in HCl pickling.

A Study of 1-Benzyl-3-phenyl-2-thiourea as an Effective Steel Corrosion Inhibitor in 1.0 M HCl Solution

1-Benzyl-3-phenyl-2-thiourea (BPTU) was studied as a steel corrosion inhibitor in 1.0 M HCl solution. Experimental methods were conducted including potentiodynamic polarization measurement (PPM), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) analysis. Quantum calculations were performed at B3LYP/6-311G(d,p). Hexamethylenetetramine (URO) was selected for comparison with BPTU. The results showed that BPTU with the concentration of 2 × 10−4 M and at the temperature of 30°C could protect the steel surface with the highest inhibition efficiency of 94.99% and 94.30% according to EIS and PPM, respectively. High temperature decreased BPTU’s ability to inhibit the steel corrosion. The adsorption of BPTU on the steel surface is followed by the modified Langmuir isotherm. Quantum chemical calculations showed that the thiourea functional group is the main adsorption center of BPTU. The experimental results are completely consistent with theoretical calculations.

Corrosion Control of Carbon Steel in Water-Based Mud by Nanosized Metallo-Cationic Surfactant Complexes During Drilling Operations

In this work, three nanometal complexes named cetyltrimethyammonium dibromodichloro zincate (CT-Zn), cetyltrimethyammonium dibromodichloro cuprate (CT-Cu), and cetyltrimethyammonium dibromodichloro manganesate (CT-Mn) were prepared, characterized, and evaluated as corrosion inhibitors for carbon steel in water-based mud (WBM). The chemical structure of the prepared complexes was confirmed by the use of Fourier transform infrared spectroscopy, Raman spectroscopy, elemental analysis, atomic absorption spectroscopy, dynamic light scattering, and thermogravimetric analysis techniques. The surface tension of the complexes was measured. The critical micelle concentrations and some of the surface properties were also determined. The compounds were evaluated as corrosion inhibitors for carbon steel in the prepared WBM using potentiodynamic polarization and weight loss methods during the static and dynamic conditions of the drilling operations. The results indicated that the prepared metal complexes showed high anticorrosion action as the inhibition efficiency increased gradually with the increase in the concentrations of the prepared complexes until it reached the maximum value (93.1%) at 300 ppm for CT-Cu. The order of inhibition efficiency of these inhibitors was as follows: CT-Cu > CT-Zn > CT-Mn. The polarization curves showed that these complexes acted as mixed-type inhibitors. According to the results, the adsorption of these compounds obeyed Langmuir adsorption isotherm. Surface analysis of the carbon steel samples was investigated using scanning electron microscopy, energy dispersive X-ray, and X-ray diffraction techniques. Rheological properties, gel strength, thixotropy, and filtration properties were also measured according to American Petroleum Institute specifications.

Pivotal Role of Heteroatoms in Improving the Corrosion Inhibition Ability of Thiourea Derivatives

1,3-Diphenyl-2-thiourea (DPTU) and 1-phenyl-3-(2-pyridyl)-2-thiourea (PPTU) were selected as the researched subject for investigating the effect of heteroatoms on the low carbon steel corrosion inhibition ability. Results from the potentiodynamic polarization measurements (PPM) indicate that the addition of a nitrogen atom in the benzene ring increases the corrosion inhibition efficiency of PPTU (97.2%), being higher than that of DPTU (93.1%) at the same condition of 2.0 × 10^-4 M at 30 °C. The Nyquist diagrams show that increasing the concentrations of both DPTU and PPTU will enhance the charge-transfer resistance and reduce the double-layer capacitance. The obtained data based on PPM and electrochemical impedance spectroscopy methods are in accordance to the analysis based on the scanning electrochemical microscopy images. Besides, results from quantum chemical calculations prove that the heteroatoms in the inhibitor molecules are the adsorption centers, and the benzene rings increase the electrostatic interaction between the inhibitor molecules and the steel surface. Results from Monte Carlo and molecular dynamics simulation have clarified the adsorption mechanism of DPTU and PPTU on the steel surface. Adsorption energies confirm that PPTU displays the higher inhibition ability as compared with DPTU.

Corrosion inhibition on mild steel in 1 M HCl solution by Cryptocarya nigra extracts and three of its constituents (alkaloids)

Corrosion inhibition effect of the crude extracts (hexane, dichloromethane, methanol) from the bark of Cryptocarya nigra and three alkaloids named N-methylisococlaurine 1, N-methyllaurotetanine 2 and atherosperminine 3 isolated from the Cryptocarya nigra dichloromethane extract (CNDE) were investigated for mild steel corrosion in 1 M HCl solution. An electrochemical impedance study showed that CNDE and 2 reduced the corrosion significantly through a charge transfer mechanism with inhibition efficiency of 91.05% and 88.05%, respectively. Potentiodynamic polarization data indicated that CNDE acted through anodic type inhibition while 2 was a mixed type inhibitor with predominant anodic effectiveness. ΔG ads values calculated from the Langmuir adsorption isotherm plots for CNDE (-28.2 kJ mol-1) and 2 (-13.2 kJ mol-1) suggested that they adsorbed on the mild steel surface via a physisorption mechanism. Scanning electron microscopy micrographs and elemental composition studies confirmed the formation of a protective film over the metal surface. Wastewater quality parameters of all the inhibitors demonstrated good biodegradability as their values were within the permissible limits to discharge for irrigation and horticultural uses.

Effect of the Structure and Temperature on Corrosion Inhibition of Thiourea Derivatives in 1.0 M HCl Solution

The corrosion inhibition ability of 1-phenyl-2-thiourea (PTU) and 1,3-diisopropyl-2-thiourea (ITU) for mild steel in 1.0 M hydrochloric was studied by using the potentiodynamic polarization (PDP) curves, electrochemical impedance spectroscopy (EIS), quantum chemical calculations, and Monte Carlo simulations. Conditions which influence the capacity of corrosion inhibition including concentration, structure of thiourea derivatives, and environment temperature were taken into investigation. The highest inhibition efficiencies of PTU and ITU are 98.96 and 92.65% at a concentration of 5 × 10^-3 M at 60 °C. In fact, corrosion inhibition ability of PTU is better than that of ITU in acidic solution due to the presence of the benzene ring of PTU. EIS data are very well correlated with PDP results. In addition, the higher inhibition performance with enhancing temperature and the values of ΔG ⁰ indicated that PTU and ITU participate in chemical adsorption on the metal surface. Their adsorption process on the metal surface follow the Langmuir adsorption isotherm. Both experimental and theoretical results in this study are in good agreement.