Study on Morphology and Rheological Property of Organoclay Dispersions in Soybean Oil Fatty Acid Ethyl Ester over a Wide Temperature Range

Performance evaluation and optimization of a suspension-type reactor for use in heterogeneous catalytic ozonation

Packed fixed-bed reactors are traditionally used for heterogeneous catalytic ozonation. However, a high solid-to-liquid requirement, poor ozone dissolution, ineffective utilization of catalyst surface area, and production of large amounts of catalyst waste impede application of such reactors. In this study, we designed a suspension catalytic ozonation reactor and compared the performance of this reactor with that of a traditional fixed-bed catalytic ozonation reactor employing oxalic acid (OA) as the target contaminant. Our results showed that total O3 dissolved into the suspension reactor (117-134 mg.L-1) was much higher compared to that measured in the fixed-bed reactor (53 mg.L-1) due to a higher O3(g) interphase mass transfer rate in the suspension reactor. In accordance with the higher O3(g) interphase mass transfer, we observed a much higher proportional OA removal (32 %) compared to that achieved in the fixed-bed reactor (10%) employing an Fe-oxide catalyst supported on Al2O3 (Fe-oxide@Al2O3) in both reactors. Use of a double-layered Cu-Al hydroxide (Cu-Al LDHs) catalyst in the suspension reactor further enhanced the performance with nearly 90 % OA removal observed. Given the superior performance of the suspension reactor, we investigated the impact of operating conditions (catalyst dosage, hydraulic retention time and ozone dosage) employing Cu-Al LDHs as the catalyst. We also developed a mathematical kinetic model to describe the performance of the suspension reactor and, through use of the kinetic model, showed that O3(g) interphase transfer rate was the rate-limiting step in OA removal. Thus, improvement in ozone gas diffuser design is required to improve the performance of the suspension reactor. Overall, the present study demonstrated that suspension reactors were more effective than fixed-bed reactors for oxidation of surface-active organic compounds such as OA due to the higher ozone interphase mass transfer rate and effective utilization of the catalyst surface area that can be achieved. As such, further research on suspension reactor design and development of catalysts suitable for use in suspension reactors should facilitate large-scale application of catalytic ozonation processes by the wastewater treatment industry.

A Comparative Study on the Roll-to-Roll Processing of a Silicate-Polyvinyl Alcohol Composite Barrier Lacquer Using Slot-Die and Reverse Gravure Coating Techniques

The integration of platelet-shaped montmorillonite particles to improve the oxygen barrier of polyvinyl-alcohol-based barrier layers is state-of-the-art, but research on roll-to-roll coatings of such composite barrier lacquers has not been widely published. In this study, two different coating techniques, slot-die and reverse gravure, were used on a roll-to-roll scale to apply barrier lacquers comprising polyvinyl alcohol and montmorillonite. The lacquers were analyzed regarding viscosity at certain shear rates and surface energy and the dried coating layers regarding oxygen barrier, surface morphology, and particle orientation. Low permeability coefficients delivering a high oxygen barrier of 0.14 and 0.12 cm3 (STP) 1 μmm2 d bar were achieved for the coating layers with slot-die and reverse gravure coating, respectively. It turned out that the properties of the barrier lacquer need to be adjusted to the coating technique to achieve high oxygen barrier performance. By tailoring the barrier lacquer formulation, the orientation of the platelet-shaped montmorillonite particles can be achieved using both techniques. A low solid content of down to 3 wt% is preferable for the premetered slot-die coating, because it results in low agglomeration quantity in the coating layer. A high solid content of up to 9 wt% is preferable for the self-metered reverse gravure coating to assure a homogeneously coated layer.

Methyl-grafted silica nanoparticle stabilized water-in-oil Pickering emulsions with low-temperature stability

HYPOTHESIS

The viscosity of water-in-oil Pickering emulsions may dramatically increase upon cooling. The solvation of the long-chain alkyl groups grafted on the particles stabilizer is the likely cause of the strong dependence of rheological property on temperature. Thus, we hypothesize that silica nanoparticles (NPs) grafted with short-chain alkyl groups can stabilize Pickering emulsions, yielding weakly temperature-dependent rheological property.

EXPERIMENTS

Using alkyl-grafted (methyl, octyl, and octadecyl) silica NPs as emulsifiers, the rheological properties and microstructure of the water-in-oil Pickering, as well as the solvation of the silica NPs, were studied using diffusing-wave spectroscopy microrheology measurements, confocal laser scanning microscopy, and low-field nuclear magnetic resonance measurements.

FINDINGS

The use of methyl- and octadecyl-grafted silica NPs, which have almost identical optimum contact angles, to stabilize emulsions dramatically reduced the effect of cooling on the viscosity. Moreover, the emulsions stabilized by these methyl-grafted silica NPs exhibited nearly constant rheological properties as the temperature decreased from 75 to 5 °C. The nearly constant rheological properties are attributed to the nearly constant solvation in this temperature range. These materials have potential applications in the cosmetics and petroleum industries.