Increased mass transport at lithographically defined 3-D porous carbon electrodes

Lithographically defined three-dimensional pore-patterned carbon with nitrogen doping for high-performance ultrathin supercapacitor applications

Supercapacitors that exhibit long cycle lives and fast charge/discharge rates are a promising energy-storage technology for next-generation mobile or wearable electronic systems. A great challenge facing the fabrication of ultrathin supercapacitor components, specifically their porous electrodes, is whether such components can be integrated with the fabrication of electronic devices, i.e., semiconductor fabrication processes. Here, we introduce the lithographic fabrication of micrometre-thick, submicrometre-pore-patterned carbon for supercapacitor electrodes. The pore patterns designed by multi-beam interference lithography and direct carbonisation of the photoresist pattern produced pore-patterned carbon films. A facile doping process was subsequently employed to introduce nitrogen atoms into the carbon, which was intended to further enhance the carbon's capacitive properties. Specifically, during these fabrication steps, we developed an approach that uses a supporting shell on the surface of the pore patterns to maintain their structural integrity. The nitrogen-doped, pore-patterned carbon electrodes exhibited an areal specific capacitance of 32.7 mF/cm² at 0.5 mA/cm² when used as supercapacitor electrodes, which is approximately 20 times greater than that of commercially available MWCNT films measured under the same conditions.

Lithographically defined porous Ni-carbon nanocomposite supercapacitors

Ni was deposited onto lithographically-defined conductive three dimensional carbon networks to form asymmetric pseudo-capacitive electrodes. A real capacity of above 500 mF cm(-2), or specific capacitance of ∼2100 F g(-1) near the theoretical value, has been achieved. After a rapid thermal annealing process, amorphous carbon was partially converted into multilayer graphene depending on the annealing temperature and time duration. These annealed Ni-graphene composite structures exhibit enhanced charge transport kinetics relative to un-annealed Ni-carbon scaffolds indicated by a reduction in peak separation from 0.84 V to 0.29 V at a scan rate of 1000 mV s(-1).

Lithographically defined three-dimensional graphene structures

A simple and facile method to fabricate 3D graphene architectures is presented. Pyrolyzed photoresist films (PPF) can easily be patterned into a variety of 2D and 3D structures. We demonstrate how prestructured PPF can be chemically converted into hollow, interconnected 3D multilayered graphene structures having pore sizes around 500 nm. Electrodes formed from these structures exhibit excellent electrochemical properties including high surface area and steady-state mass transport profiles due to a unique combination of 3D pore structure and the intrinsic advantages of electron transport in graphene, which makes this material a promising candidate for microbattery and sensing applications.

Ordered porous diamond films fabricated by colloidal crystal templating

We have developed a colloidal crystal templating method for preparation of diamond films with 2D and 3D ordered porous structures. The technological process involved breaks down into (a) impregnation into the pores of silica colloidal crystal (opal) films of detonation nanodiamond (DND) particles from their hydrosol; (b) microwave plasma-enhanced chemical vapor deposition (MWPECVD) regrowth with diamond of pores with high DND filling; (c) Ar(+) ion dry etching of fragments of shells of coalesced diamond crystallites which form in the course of MWPECVD on the surface of the SiO(2) beads making up the outer surface of a film and (d) wet etching of the SiO(2) template in aqueous HF solution. The final samples are either connected to the substrate or free-standing films of various thicknesses having 2D or 3D ordered porous structures. The morphology of the diamond films fabricated by this method replicates the pore network of the opal template. Raman measurements confirm the diamond structure of the synthesized ordered porous material.

Multiscale-tailored bioelectrode surfaces for optimized catalytic conversion efficiency

We describe the elaboration of a multiscale-tailored bioelectrocatalytic system. The combination of two enzymes, D-sorbitol dehydrogenase and diaphorase, is studied with respect to the oxidation of D-sorbitol as a model system. The biomolecules are immobilized in an electrodeposited paint (EDP) layer. Reproducible and efficient catalysis of D-sorbitol oxidation is recorded when this system is immobilized on a gold electrode modified by a self-assembled monolayer of 4-carboxy-(2,5,7-trinitro-9-fluorenylidene)malonitrile used as a mediator. The insertion of mediator-modified gold nanoparticles into the EDP film increases significantly the active surface area for the catalytic reaction, which can be further enhanced when the whole system is immobilized in macroporous gold electrodes. This multiscale architecture finally leads to a catalytic device with optimized efficiency for potential use in biosensors, bioelectrosynthesis, and biofuel cells.