Study on the pretreatment of poly(ether ether ketone)/multiwalled carbon nanotubes composites through environmentally friendly chemical etching and electrical properties of the chemically metallized composites

N-Type Coating of Single-Walled Carbon Nanotubes by Polydopamine-Mediated Nickel Metallization

Single-walled carbon nanotubes (SWCNTs) have unique thermal and electrical properties. Coating them with a thin metal layer can provide promising materials for many applications. This study presents a bio-inspired, environmentally friendly technique for CNT metallization using polydopamine (PDA) as an adhesion promoter, followed by electroless plating with nickel. To improve the dispersion in the aqueous reaction baths, part of the SWCNTs was oxidized prior to PDA coating. The SWCNTs were studied before and after PDA deposition and metallization by scanning and transmission electron microscopy, scanning force microscopy, and X-ray photoelectron spectroscopy. These methods verified the successful coating and revealed that the distribution of PDA and nickel was significantly improved by the prior oxidation step. Thermoelectric characterization showed that the PDA layer acted as a p-dopant, increasing the Seebeck coefficient S of the SWCNTs. The subsequent metallization decreased S, but no negative S-values were reached. Both coatings affected the volume conductivity and the power factor, too. Thus, electroless metallization of oxidized and PDA-coated SWCNTs is a suitable method to create a homogeneous metal layer and to adjust their conduction type, but more work is necessary to optimize the thermoelectric properties.

Enhanced Metal Coating Adhesion by Surface Modification of 3D Printed PEKKs

PEKK (polyether-ketone-ketone) polymer has been actively studied in applying electronic devices in satellites owing to its excellent light weight and thermal resistance. However, the limitation of metal coating to form on the PEKK surface is due to the high-volume resistivity and surface resistance. Here, we have investigated the correlations between the chemical treatment of the surface and adhesion strength between polymer–metal coating. Three-dimensional printed PEKK objects were manufactured and nickel was deposited on the surface by electroless plating. As the concentration of H2SO4 increased from 12.5 to 14.3 mol/L, the pore diameter showed a tendency to increase. However, as growing pore induced connecting each other, the pore size re-decreased from 15.1 to 18.0 mol/L. To control pore size and uniformity, we investigated the pore diameter of 3D printed PEKK as a function of treatment time and temperature. Uniform pores were observed at a temperature of 50 °C which were formed after 10 min and the average pore size was 0.28 μm. After H2SO4 swelling, samples were re-treated in the KMnO4-H3PO4 etching system for the hydrophilic group. KMnO4 broken C=C bonding and generated hydrophilic groups such as -COOH and -OH, the contact angle decreased from 64.7 to 51.1° compared with H2SO4 swelling. XPS survey spectra confirmed that not only breaking C=C bonding but also increasing hydrophilicity due to -OH, -C-, -SO3 and the catalyst absorption of Pd was improved. As a result of adhesive strength by ASTM D3359, compared with the H2SO4 swelling, the KMnO4-H3PO4 etching system showed 5B which is the best result in standard test methods by adhesive tape test and peeling amount on the tape was less than 0.01%.

Experimental study and numerical simulation for the interaction between laser and PEEK with different crystallinity

Polyetheretherketone (PEEK) sheets with the thickness of 0.5 mm were prepared by compression molding process using Victrex PEEK-450PF, and then PEEK sheets with different crystallinities were obtained by controlling the cooling rate. The optical characteristics of the samples were respectively measured by laser power meter, UV-VIS-IR spectrophotometer. And with the process parameters of laser power density of 245 W/cm2 and moving speed of 5 mm/s, the effect of crystallinity on the laser energy absorption of PEEK and the influence of laser irradiation on the crystallization properties of PEEK sheets were systematically studied. Finally, numerical model of laser energy absorption by PEEK was constructed with COMSOL software. The results show that the reflectivity of PEEK will increase with the increase of crystallinity, while the transmittance decreases. The pure PEEK sheets do not strongly absorb the laser at the wavelength of 1070 nm and the amorphous PEEK is more likely to be ablated. Carbonized samples during the laser irradiation was taken for XRD test and found to be amorphous. After laser irradiation, the crystallinity of the semi-crystalline PEEK material will decrease, but the originally amorphous peek crystallinity will increase slightly. Besides, the numerical simulation results are in good agreement with the experimental results.

Thermal, structural and morphological characterization of dental polymers for clinical applications

PURPOSE

Polymers are used in dentistry on a daily basis due to their mechanical, functional and aesthetic properties. However, such biomaterials are subject to deterioration in the oral environment. Thus, this study aimed to evaluate the structural properties of five commonly used dental polymers to determine their best clinical indications.

METHODS

Four hundred-fifty samples of five dental polymers (polyethylenterephthalat - glycol modified (PG), polymethyl methacrylate (PA), ethylene vinyl acetate(E), polycarbonate (PC), polyetheretherketone (PK) were prepared to investigate their thermal, structural and chemical characteristics using energy dispersive spectroscopy (EDS), Fourier transform infrared analysis(FTIR), scanning electron microscopy (SEM), differential scanning calorimetry(DSC), thermogravimetric analysis(TGA), X-ray diffraction(XRD), and Shore D hardness test. Data were analyzed using one-way ANOVA, Tukey's HSD, and Levene's tests (α=0.05).

RESULTS

PK (87.2) and PA (82.4) displayed the highest hardness values and smooth surfaces, as observed with SEM (p<0.001). Silica was detected in PK, PA, and E by EDS and XRD. The highest glass transition temperature was recorded for PC (145.00±2.00°C) and PK (143.00±1.87°C), while the lowest value was measured for E (50.00±2.12°C)(p<0.001).The highest mass loss was detected for PG (91.40±1.40%) by TGA.

CONCLUSIONS

PA and PK polymers can be used for stress-containing treatments due to their mechanical properties. These two materials are also advantageous in terms of plaque accumulation as these polymers reveal smoother surfaces than other groups. Insufficient physical and thermal properties require the use of E with caution and only in limited clinical indications.

Synthesis and characterization of sulfonated poly(ether ether ketone)/zinc cobalt oxide composite membranes for fuel cell applications

A new series of polymer composite membranes was fabricated using a linear sulfonated poly(ether ether ketone) (SPEEK) polymer with zinc cobalt oxide (ZCO) as an inorganic filler and evaluated for fuel cell applications. SPEEK was obtained by the direct sulfonation of PEEK using concentrated sulfuric acid, and appropriate quantities of ZCO were loaded into it to yield the polymer composites. Proton nuclear magnetic resonance studies revealed the degree of sulfonation of SPEEK to be 55%, while morphological studies confirmed the successful incorporation of inorganic fillers into the polymer matrix. To evaluate the suitability of the prepared composite membranes for fuel cell applications, their physicochemical properties were studied in detail. The pristine SPEEK membrane exhibited a proton conductivity of 0.009 S cm−1 at 30°C, whereas the values for the composite membranes loaded with 2.5 to 10 wt% of ZCO were in the range 0.012–0.020 S cm−1. Moreover, the composite membranes showed excellent thermal stability up to 370°C. Indeed, the membranes obtained by the incorporation of ZCO into the SPEEK polymer show potential for fuel cell applications.

Light weight and flexible poly(ether ether ketone) based composite film with excellent thermal stability and mechanical properties for wide-band electromagnetic interference shielding

Capitalizing on wrapped MWCNTs and high-temperature lubricants produce a light weight and flexible poly(ether ether ketone) composite film with excellent thermal stability and mechanical property for wide-band electromagnetic interference shielding.

Selective Metallization Induced by Laser Activation: Fabricating Metallized Patterns on Polymer via Metal Oxide Composite

Recently, metallization on polymer substrates has been given more attention due to its outstanding properties of both plastics and metals. In this study, the metal oxide composite of copper-chromium oxide (CuO·Cr₂O₃) was incorporated into the polymer matrix to design a good laser direct structuring (LDS) material, and the well-defined copper pattern (thickness =10 μm) was successfully fabricated through selective metallization based on 1064 nm near-infrared pulsed laser activation and electroless copper plating. We also prepared polymer composites incorporated with CuO and Cr₂O₃; however, these two polymer composites both had very poor capacity of selective metallization, which has no practical value for LDS technology. In our work, the key reasons causing the above results were systematically studied and elucidated using XPS, UV-vis-IR, optical microscopy, SEM, contact angle, ATR FTIR, and so on. The results showed that 54.0% Cu²⁺ in the polymer composite of CuO·Cr₂O₃ (the amount =5 wt %) is reduced to Cu⁰ (elemental copper) after laser activation (irradiation); however, this value is only 26.8% for the polymer composite of CuO (the amount =5 wt %). It was confirmed that to achieve a successful selective metallization after laser activation, not only was the new formed Cu⁰ (the catalytic seeds) the crucial factor, but the number of generated Cu⁰ catalytic seeds was also important. These two factors codetermined the final results of the selective metallization. The CuO·Cr₂O₃ is very suitable for applications of fabricating metallic patterns (e.g., metal decoration, circuit) on the inherent pure black or bright black polymer materials via LDS technology, which has a prospect of large-scale industrial applications.

Electromagnetic shielding and mechanical properties of thermally stable poly(ether ketone)/multi-walled carbon nanotube composites prepared using a twin-screw extruder equipped with novel fractional mixing elements

A light weight, mechanically strong and thermally stable efficient EMI shielding material based on PEK/MWCNT composites prepared using a twin-screw extruder equipped with novel fractional mixing elements (for enhanced mixing) is reported.

Synthesis of core–shell structured alumina/Cu microspheres using activation by silver nanoparticles deposited on polydopamine-coated surfaces

A facile and efficient approach to preparing alumina/Cu composite microspheres with silver-decorated polydopamine coating is proposed.

rBMSC and bacterial responses to isoelastic carbon fiber-reinforced poly(ether-ether-ketone) modified by zirconium implantation

PEEK-based biomaterials have great potential applications as hard tissue substitutes in bone tissue engineering. However, inherent bio-inert properties limited their clinical use. In order to improve the bioactivity, in this work, zirconium ions were implanted into the carbon fiber-reinforced PEEK (CFR-PEEK) using plasma immersion ion implantation (PIII) technology. Surface morphologies and chemical compositions of Zr-PIII treated samples were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), respectively. The results indicated that nanostructures and ZrO₂ nanoparticles were formed on the surface of CFR-PEEK after Zr-PIII. Mechanical tests revealed that nanohardness, elastic modulus, and elastic resistance increased after implantation, especially for the elastic modulus with a maximum value of about 14 GPa, which is much close to that of human natural bone. In vitro cellular experiments showed that Zr-PIII treated samples enhanced the initial adhesion of rBMSCs, spreading and proliferation significantly. Moreover, the heightened ALP activity, collagen secretion, and extracellular matrix mineralization suggested that Zr-PIII treatment could greatly lead to an up-regulated osteogenic differentiation of rBMSCs on CFR-PEEK. In addition, antibacterial properties were also investigated and the results showed that Zr-PIII treated CFR-PEEK with nanostructures exhibited obvious antibacterial activity against S. aureus but no effect on E. coli.

Facile method to synthesize silver nanoparticles on the surface of hollow glass microspheres and their microwave shielding properties

In this paper, a facile method for the fabrication of hollow glass microspheres–Ag composite particles with core–shell structures is investigated.