Programming of shape memory natural rubber for near-discrete shape transitions

Heating Rate Sensitive Polyethylene Terephthalate

Smart materials react to external triggers by changing size, color, mechanical properties, or permeability. The next generation of smart materials will be able to not only recognize and react to external triggers but also to their dynamics. The only existing example of such a material is heating rate-sensitive polymorphous cross-linked syndiotactic polypropylene. This study presents a new principle of a heating rate-sensitive material on the example of cross-linked and fully amorphous quenchable semi-crystalline polyethylene terephthalate (x-PET). The x-PET is stretched to high elongation above its melting temperature and constrained quenched to a fully amorphous state. Then the polymer is heated to 120-170 °C with different heating rates. Due to its heating-rate sensitivity, x-PET shrinks to different stabilized lengths dependent on the heating rate. The new length can be used to read out the heating rate and to specifically answer to this by mechanically switching a process. Detailed analytics of this process reveal that amorphous stretched x-PET is starting the retraction above Tg and simultaneously stopping it by crystallization. The different rates of these processes result in the heating rate sensitivity of x-PET.

Facile Fabrication of Eucommia Rubber Composites with High Shape Memory Performance

We processed a series of shape memory Eucommia rubber (ER) composites with both carbon–carbon and ionic cross-linking networks via a chemical cross-linking method. The influence of the carbon–carbon cross-linking and ion cross-linking degree of ER composites on curing, mechanical, thermal, and shape memory properties were studied by DSC, DMA, and other analytical techniques. Dicumyl peroxide (DCP) and zinc dimethacrylate (ZDMA) played a key role in preparing ER composites with a double cross-linking structure, where DCP initiated polymerization of ZDMA, and grafted ZDMA onto polymer molecular chains and cross-linked rubber molecular chains. Meanwhile, ZDMA combined with rubber macromolecules to build ionic cross-linking bonds in composites under the action of DCP and reinforced the ER composites. The result showed that the coexistence of these two cross-linking networks provide a sufficient restoring force for deformation of shape memory composites. The addition of ZDMA not only improved the mechanical properties of materials, but also significantly enhanced shape memory performance of composites. In particular, Eucommia rubber composites exhibited outstanding mechanical properties and shape memory performance when DCP content was 0.2 phr.

Universal Strain Energy-Mediated Dynamic Porosity in Physically Networked Elastomers and Their Applications

Mechanical and physical properties of porous polymers are highly dependent on the arrangement of their internal pores, which once synthesized are widely considered static. However, here we introduce an unconventional dynamic porosity strategy in physically networked elastomer polymers, irrespective of their chemistry. This strategy allows for an omnidirectional and reversible reconfiguration of porosity in response to applied mechanical deformations, even at ambient conditions. In particular, the normal contact pressure between human fingers (just 0.62 MPa) applied on thin elastomer films results in a permanent reversion of the pores to a denser and more solid state. The porous-to-solid transition leads to a 3 order of magnitude reduction in pore density and up to a 22% relative volumetric shrinkage of the films, resulting in an opaque-to-transparent transition (OTT) that acts as a visual indication of porosity state (porous vs nonporous). It is shown that the pore reversion pressure onset is dependent on the average pore-to-pore distance that is controllable through process-specific parameters. Furthermore, the porosity transition is reversible for multiple cycles when the through-plane compression activation is coupled with an in-plane stretch (ε = 700%). A strain energy-mediated thermodynamic model is successfully implemented to confirm the effects of mechanical deformations on pore reversion and generation. Finally, applications of the newfound dynamic porosity concept are exploited for pressure indication, on-demand modulation of materials' mechanical and thermal characteristics, and flexible photomasks.

Surface Wettability of a Natural Rubber Composite under Stretching: A Model to Predict Cell Survival

We report the stress-strain effect of a stretchable natural rubber (NR)-calcium phosphate composite on the surface wettability (SW) using an innovative approach coupling a uniaxial tensile micromachine, goniometer, and microscope. In situ contact angle measurements in real time were performed during mechanical tension. Our results show that SW is guided by the stress-strain relationship with two different characteristics, depending on the static or dynamic experiments. The results evidenced the limits of the classical theory of wetting. Furthermore, based on the mechanically tunable SW of the system associated with the cytocompatibility of the NR composite, we have modeled such a system for application as a cell support. From the experimental surface energy value, our proposed 3D modeling numerical simulation predicted a window of opportunities for cell-NR survival under mechanical stimuli. The presented data and the thermodynamics-based theoretical approach enable not only accurate correlation of SW with mechanical properties of the NR composite but also provide huge potential for future cell supportability in view of tissue engineering.

Rigid High Temperature Heat-Shrinkable Polyimide Tubes with Functionality as Reducer Couplings

Flexible and semi-rigid heat-shrinkable tubes (HSTs) have been used in thousands of applications, and here rigid high temperature HSTs are reported for the first time. These rigid HSTs are prepared with shape memory polyimides possessing glass transition temperatures (Tgs) from 182 to 295 °C, and the relationships between Tg and their molecular structures are studied. The polyimide HSTs (PIHSTs) can fix expanded diameters and shrink back to original diameters very well, and the mechanisms of their heat-shrinkage performance are discussed. Their differences from commercially available HSTs in heat-shrinkage are also analyzed. They can withstand low temperature of -196 °C, much lower than those of other HSTs. The PIHSTs can also connect subjects of different sizes by heat-shrinkage and then fix them upon cooling like reducer couplings, and the possible mechanisms of their reducer coupling effect are analyzed. With their unique characteristics, PIHSTs will expand the application areas of HSTs enormously.

High Cycle-life Shape Memory Polymer at High Temperature

High cycle-life is important for shape memory materials exposed to numerous cycles, and here we report shape memory polyimide that maintained both high shape fixity (Rf) and shape recovery (Rr) during the more than 1000 bending cycles tested. Its critical stress is 2.78 MPa at 250 °C, and the shape recovery process can produce stored energy of 0.218 J g(-1) at the efficiency of 31.3%. Its high Rf is determined by the large difference in storage modulus at rubbery and glassy states, while the high Rr mainly originates from its permanent phase composed of strong π-π interactions and massive chain entanglements. Both difference in storage modulus and overall permanent phase were preserved during the bending deformation cycles, and thus high Rf and Rr were observed in every cycle and the high cycle-life will expand application areas of SMPs enormously.

Shape memory polymers with high and low temperature resistant properties

High temperature shape memory polymers that can withstand the harsh temperatures for durable applications are synthesized, and the aromatic polyimide chains with flexible linkages within the backbone act as reversible phase. High molecular weight (Mn) is demanded to form physical crosslinks as fixed phase of thermoplastic shape memory polyimide, and the relationship between Mn and glass transition temperature (Tg) is explored. Thermoset shape memory polyimide shows higher Tg and storage modulus, better shape fixity than thermoplastic counterpart due to the low-density covalent crosslinking, and the influence of crosslinking on physical properties are studied. The mechanism of high temperature shape memory effects based on chain flexibility, molecular weight and crosslink density is proposed. Exposure to thermal cycling from +150 °C to -150 °C for 200 h produces negligible effect on the properties of the shape memory polyimide, and the possible mechanism of high and low temperature resistant property is discussed.

Shape-Memory PVDF Exhibiting Switchable Piezoelectricity

In this study, a material is designed which combines the properties of shape-memory and electroactive polymers. This is achieved by covalent cross-linking of polyvinylidene fluoride. The resulting polymer network exhibits excellent shape-memory properties with a storable strain of 200%, and fixity as well as recovery values of 100%. Programming upon rolling induces the transformation from the nonelectroactive α-phase to the piezoelectric β-phase. The highest β-phase content is found to be 83% for a programming strain of 200% affording a d33 value of -30 pm V(-1). This is in good accordance with literature known values for piezoelectric properties. Thermal triggering this material does not only result in a shape change but also renders the material nonelectroactive.