Catalysis Science of Methanol Oxidation over Iron Vanadate Catalysts: Nature of the Catalytic Active Sites

Regulated Photocatalytic CO2-to-CH3OH Pathway by Synergetic Dual Active Sites of Interlayer

Herein, composites of nanosheets with van der Waals contacts are employed to disclose how the interlayer-microenvironment affects the product selectivity of carbon dioxide (CO2) photoreduction. The concept of composites of nanosheets with dual active sites is introduced to manipulate the bonding configuration and promote the thermodynamic formation of methanol (CH3OH). As a prototype, the CoNi2S4-In2O3 composites of nanosheets are prepared, in which high-resolution transmission electron microscopy imaging, X-ray photoelectron spectroscopy spectra, and zeta potential tests confirm the presence of van der Waals contacts rather than chemical bonding between the In2O3 nanosheets and the CoNi2S4 nanosheets within the composite. The fabricated CoNi2S4-In2O3 composites of nanosheets exhibit the detection of the key intermediate *CH3O during CO2 photoreduction through in situ Fourier transform infrared spectra, while the In2O3 nanosheets and CoNi2S4 nanosheets alone do not show this capability, further verified by the density functional theory calculations. Accordingly, the CoNi2S4-In2O3 composites of nanosheets show the ability to produce CH3OH, whereas the CoNi2S4 and In2O3 nanosheets solely generate carbon monoxide products from CO2 photoreduction.

The Conundrum of "Pair Sites" in Langmuir-Hinshelwood Reaction Kinetics in Heterogeneous Catalysis

Understanding reaction kinetics is crucial for designing and applying heterogeneous catalytic processes in chemical and energy conversion. Here, we revisit the Langmuir-Hinshelwood (L-H) kinetic model for bimolecular surface reactions, originally formulated for metal catalysts, assuming immobile adsorbates on neighboring pair sites, with the rate varying linearly with the density of surface sites (sites per unit area); r ∝ [*]o 1. Supported metal oxide catalysts, however, offer systematic control over [*]o through variation of the active two-dimensional metal oxide loading in the submonolayer region. Various reactions catalyzed by supported metal oxides are analyzed, such as supported VO x catalysts, including methanol oxidation, oxidative dehydrogenation of propane and ethane, SO2 oxidation to SO3, propene oxidation to acrolein, n-butane oxidation to maleic anhydride, and selective catalytic reduction of nitric oxide with ammonia. The analysis reveals diverse dependencies of reaction rate on [*]o for these surface reactions, with r ∝ [*]o n , where n equals 1 for reactions with a unimolecular rate-determining step and 2 for those with a bimolecular rate-limiting step or exchange of more than 2 electrons. We propose refraining from a priori assumptions about the nature and density of surface sites or adsorbate behavior, advocating instead for data-driven elucidation of kinetics based on the density of surface sites, adsorbate coverage, etc. Additionally, recent studies on catalytic surface mechanisms have shed light on nonadjacent catalytic sites catalyzing surface reactions in contrast to the traditional requirement of adjacent/pair sites. These findings underscore the need for a more nuanced approach in modeling heterogeneous catalysis, especially supported metal oxide catalysts, encouraging reliance on experimental data over idealized assumptions that are often difficult to justify.

Bioinspired microenvironment modulation of metal-organic framework-based catalysts for selective methane oxidation

Inspiration from natural enzymes enabling creationary catalyst design is appealing yet remains extremely challenging for selective methane (CH4) oxidation. This study presents the construction of a biomimetic catalyst platform for CH4 oxidation, which is constructed by incorporating Fe-porphyrin into a robust metal-organic framework, UiO-66, furnished with saturated monocarboxylic fatty acid bearing different long alkyl chains. The catalysts demonstrate the high efficiency in the CH4 to methanol (CH3OH) conversion at 50 °C. Moreover, the selectivity to CH3OH can be effectively regulated and promoted through a fine-tuned microenvironment by hydrophobic modification around the Fe-porphyrin. The long-chain fatty acids anchored on the Zr-oxo cluster of UiO-66 can not only tune the electronic state of the Fe sites to improve CH4 adsorption, but also restrict the amount of H2O2 around the Fe sites to reduce the overoxidation. This behavior resembles the microenvironment regulation in methane monooxygenase, resulting in high CH3OH selectivity.

Tandem propane dehydrogenation and surface oxidation catalysts for selective propylene synthesis

Direct propane dehydrogenation (PDH) to propylene is a desirable commercial reaction but is highly endothermic and severely limited by thermodynamic equilibrium. Routes that oxidatively remove hydrogen as water have safety and cost challenges. We coupled chemical looping-selective hydrogen (H2) combustion and PDH with multifunctional ferric vanadate-vanadium oxide (FeVO4-VOx) redox catalysts. Well-dispersed VOx supported on aluminum oxide (Al2O3) provides dehydrogenation sites, and adjacent nanoscale FeVO4 acts as an oxygen carrier for subsequent H2 combustion. We achieved an integral performance of 81.3% propylene selectivity at 42.7% propane conversion at 550°C for 200 chemical looping cycles for the reoxidization of FeVO4. Based on catalytic experiments, spectroscopic characterization, and theory calculations, we propose a hydrogen spillover-mediated coupling mechanism. The hydrogen species generated at the VOx sites migrated to adjacent FeVO4 for combustion, which shifted PDH toward propylene. This mechanism is favored by the proximity between the dehydrogenation and combustion sites.

Soft nanobrush-directed multifunctional MOF nanoarrays

Controlled growth of well-oriented metal-organic framework nanoarrays on requisite surfaces is of prominent significance for a broad range of applications such as catalysis, sensing, optics and electronics. Herein, we develop a highly flexible soft nanobrush-directed synthesis approach for precise in situ fabrication of MOF nanoarrays on diverse substrates. The soft nanobrushes are constructed via surface-initiated living crystallization-driven self-assembly and their active poly(2-vinylpyridine) corona captures abundant metal cations through coordination interactions. This allows the rapid heterogeneous growth of MOF nanoparticles and the subsequent formation of MIL-100 (Fe), HKUST-1 and CUT-8 (Cu) nanoarrays with tailored heights of 220~1100 nm on silicon wafer, Ni foam and ceramic tube. Auxiliary functional components including metal oxygen clusters and precious metal nanoparticles can be readily incorporated to finely fabricate hybrid structures with synergistic features. Remarkably, the MIL-100 (Fe) nanoarrays doped with Keggin H₃PMo₁₀V₂O₄₀ dramatically boost formaldehyde selectivity up to 92.8% in catalytic oxidation of methanol. Moreover, the HKUST-1 nanoarrays decorated with Pt nanoparticles show exceptional sensitivity to H₂S with a ppb-level detection limit.

Tailored growth of MOFs is of great interest for a broad range of applications. Here authors present the use of soft nanobrushes to direct the growth of MOF nanoarrays on requisite substrates, which simultaneously allows the loading of auxiliary functional species for advanced catalysis and sensing applications.

Selective oxidation conversion of methanol/dimethyl ether

As important platform compounds, methanol and dimethyl ether (DME) are vital bridges between the coal chemical, petrochemical and fine chemical industries. At present, the synthesis of methanol/DME has been industrialized, and the production capacity is much larger than the market demand. Therefore, the conversion of methanol/DME into more valuable chemicals is an important and significant topic. The synthesis of high value-added oxygenated chemicals and diesel oil additives from methanol/DME by an oxidation method has attracted substantial attention due to it being green and environmentally friendly and having good atom economy. In this feature article, we have summarized the recent advances in the synthesis of formaldehyde, methyl formate, dimethoxymethane, and polyoxymethylene dimethyl ethers, from the selective oxidation of methanol/DME, and further discussed the adsorption and activation of reactant molecules, selective cleavage of C-O, C-H or O-H bonds in methanol/DME molecules and the C-O chain growth in the target products. In the end, major challenges and future prospects are proposed from the viewpoint of catalyst design and application. It is expected that this feature article will provide theoretical guidance for the activation and cleavage of C-O, C-H, or O-H bonds in other small molecules of alcohol/ether as well as low-carbon alkanes, so as to synthesize high value-added chemicals.

Ultrasensitive electrochemical detection of furazolidone in biological samples using 1D-2D BiVO4@MoS2 hierarchical nano-heterojunction composites armed electrodes

In this work, the hydrothermally synthesized of BiVO₄@MoS₂ hierarchical nano-heterojunction composite is employed as a novel electrocatalyst for electrochemical sensing of Furazolidone (FZE) drug by modifying the glassy carbon electrodes (GCE). The Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy and transmission electron microscopy are used to thoroughly investigate the functional groups, vibrational modes, crystal structure, elemental composition and surface topography of the heterojunction composite. The physical characterization results revealed the successful construction of 1D-2D BiVO₄@MoS₂ hierarchical nano-heterojunction composite. When these unique architectures are reinforced on GCE surface, we achieved an enhanced electroactive surface area of 0.154 cm². The electrochemical performance of 1D-2D BiVO₄@MoS₂ is examined though cyclic voltammetry and differential pulse voltammetry (DPV) analysis. The BiVO₄@MoS₂ composites exhibited an excellent electrocatalytic activity in sensing of FZE with superior linear detection ranges of 0.01-14 and 14-614 μM. The limit of detection (LOD) of the BiVO₄@MoS₂ based sensor is determined to be 2.9 nM which is far superior than other reported FZE sensors. Consequently, it is evident from the investigation that the BiVO₄@MoS₂ based FZE sensor can be recommended for analyzing real time samples like human urine and blood serum with appreciable recovery.

SO2-Induced Alkali Resistance of FeVO4/TiO2 Catalysts for NOx Reduction

Selective catalytic reduction of nitrogen oxides with ammonia (NH₃-SCR) is an efficient NO_x abatement strategy, but deNO_x catalysts suffer from serious deactivation due to the coexistence of multiple poisoning substances such as K, SO₂, etc. in the flue gas. It is essential to understand the interaction among various poisons and their effects on NO_x abatement. Here, we unexpectedly identified the K migration behavior induced by SO₂ over K-poisoned FeVO₄/TiO₂ catalysts, which led to alkali-poisoning buffering and activity recovery. It has been demonstrated that the K would occupy both redox and acidic sites, which severely reduced the reactivity of FeVO₄/TiO₂ catalysts. After the sulfuration of the K-poisoned catalyst, SO₂ preferred to be combined with the surface K₂O, lengthened the K-O_Fe and K-O_V, and thus released the active sites poisoned by K₂O, thereby preserving an increase in the activity. As a result, for the K-poisoned catalyst, the conversion of NO_x increased from 21 to 97% at 270 °C after the sulfuration process. This work contributes to the understanding of the specific interaction between alkali metals and SO₂ on deNO_x catalysts and provides a novel strategy for the adaptive use of one poisoning substance to counter another for practical NO_x reduction.

A Perspective on Heterogeneous Catalysts for the Selective Oxidation of Alcohols

Selective oxidation of higher alcohols using heterogeneous catalysts is an important reaction in the synthesis of fine chemicals with added value. Though the process for primary alcohol oxidation is industrially established, there is still a lack of fundamental understanding considering the complexity of the catalysts and their dynamics under reaction conditions, especially when higher alcohols and liquid-phase reaction media are involved. Additionally, new materials should be developed offering higher activity, selectivity, and stability. This can be achieved by unraveling the structure-performance correlations of these catalysts under reaction conditions. In this regard, researchers are encouraged to develop more advanced characterization techniques to address the complex interplay between the solid surface, the dissolved reactants, and the solvent. In this mini-review, we report some of the most important approaches taken in the field and give a perspective on how to tackle the complex challenges for different approaches in alcohol oxidation while providing insight into the remaining challenges.

A Review and Experimental Revisit of Alternative Catalysts for Selective Oxidation of Methanol to Formaldehyde

The selective oxidation of methanol to formaldehyde is a growing million-dollar industry, and has been commercial for close to a century. The Formox process, which is the largest production process today, utilizes an iron molybdate catalyst, which is highly selective, but has a short lifetime of 6 months due to volatilization of the active molybdenum oxide. Improvements of the process’s lifetime is, thus, desirable. This paper provides an overview of the efforts reported in the scientific literature to find alternative catalysts for the Formox process and critically assess these alternatives for their industrial potential. The catalysts can be grouped into three main categories: Mo containing, V containing, and those not containing Mo or V. Furthermore, selected interesting catalysts were synthesized, tested for their performance in the title reaction, and the results critically compared with previously published results. Lastly, an outlook on the progress for finding new catalytic materials is provided as well as suggestions for the future focus of Formox catalyst research.

Hydroxyapatite supported molybdenum oxide catalyst for selective oxidation of methanol to formaldehyde: studies of industrial sized catalyst pellets

Promising alternative catalysts for the Formox process as industrial sized pellets and the influence of pellet density on catalyst performance.

New advances in using Raman spectroscopy for the characterization of catalysts and catalytic reactions

Gaining insight into the mode of operation of heterogeneous catalysts is of great scientific and economic interest. Raman spectroscopy has proven its potential as a powerful vibrational spectroscopic technique for a fundamental and molecular-level characterization of catalysts and catalytic reactions. Raman spectra provide important insight into reaction mechanisms by revealing specific information on the catalysts' (defect) structure in the bulk and at the surface, as well as the presence of adsorbates and reaction intermediates. Modern Raman instrumentation based on single-stage spectrometers allows high throughput and versatility in design of in situ/operando cells to study working catalysts. This review highlights major advances in the use of Raman spectroscopy for the characterization of heterogeneous catalysts made during the past decade, including the development of new methods and potential directions of research for applying Raman spectroscopy to working catalysts. The main focus will be on gas-solid catalytic reactions, but (photo)catalytic reactions in the liquid phase will be touched on if it appears appropriate. The discussion begins with the main instrumentation now available for applying vibrational Raman spectroscopy to catalysis research, including in situ/operando cells for studying gas-solid catalytic processes. The focus then moves to the different types of information available from Raman spectra in the bulk and on the surface of solid catalysts, including adsorbates and surface depositions, as well as the use of theoretical calculations to facilitate band assignments and to describe (resonance) Raman effects. This is followed by a presentation of major developments in enhancing the Raman signal of heterogeneous catalysts by use of UV resonance Raman spectroscopy, surface-enhanced Raman spectroscopy (SERS), and shell-isolated nanoparticle surface-enhanced Raman spectroscopy (SHINERS). The application of time-resolved Raman studies to structural and kinetic characterization is then discussed. Finally, recent developments in spatially resolved Raman analysis of catalysts and catalytic processes are presented, including the use of coherent anti-Stokes Raman spectroscopy (CARS) and tip-enhanced Raman spectroscopy (TERS). The review concludes with an outlook on potential future developments and applications of Raman spectroscopy in heterogeneous catalysis.

A superior Fe-V-Ti catalyst with high activity and SO2 resistance for the selective catalytic reduction of NOx with NH3

A series of Fe-V-Ti oxide catalysts were prepared by a co-precipitation method, among which the Fe_0.1V_0.1TiO_x catalyst showed the optimal NH₃-SCR performance and excellent SO₂ resistance. Fe_0.1V_0.1TiO_x achieved > 90% NO_x conversion at 225-450 °C under a GHSV of 200,000 h^-1. When introducing SO₂ and H₂O to the SCR reaction for 24 h, the NO_x conversion maintained a level above 93% at 250 °C. The Raman and Mössbauer spectra showed that FeVO₄ and Fe₂O₃ coexisted on the surface of TiO₂. In Fe-V-Ti catalysts, the charge interaction between Fe₂O₃ and FeVO₄ as well as the electronic inductive effect between Fe and V species resulted in the improvement of SCR activity and N₂ selectivity at high temperatures. The NH₃-SCR process on the Fe_0.1V_0.1TiO_x catalyst mainly followed the Eley-Rideal (E-R) reaction mechanism with gaseous NO reacting with adsorbed NH₃ adsorbed species.

Alkali Earth Metal Molybdates as Catalysts for the Selective Oxidation of Methanol to Formaldehyde—Selectivity, Activity, and Stability

Alkali earth metal molybdates (MMoO4, M = Mg, Ca, Sr, and Ba) were investigated as catalysts for the selective oxidation of methanol to formaldehyde in the search for more stable alternatives to the current industrial iron molybdate catalyst. The catalysts were prepared by either sol-gel synthesis or co-precipitation with both stoichiometric ratio (Mo:M = 1.0) and 10 mol% to 20 mol% excess Mo (Mo:M = 1.1 to 1.2). The catalysts were characterized by X-ray diffraction (XRD), nitrogen physisorption, Raman spectroscopy, temperature programmed desorption of CO2 (CO2-TPD), and inductively coupled plasma (ICP). The catalytic performance of the catalysts was measured in a lab-scale, packed bed reactor setup by continuous operation for up to 100 h on stream at 400 °C. Initial selectivities towards formaldehyde of above 97% were achieved for all samples with excess molybdenum oxide at MeOH conversions between 5% and 75%. Dimethyl ether (DME) and dimethoxymethane (DMM) were the main byproducts, but CO (0.1%–2.1%) and CO2 (0.1%–0.4%) were also detected. It was found that excess molybdenum oxide evaporated from all the catalysts under operating conditions within 10 to 100 h on stream. No molybdenum evaporation past the point of stoichiometry was detected.

Tandem Hydrogenation/Hydrogenolysis of Furfural to 2-Methylfuran over a Fe/Mg/O Catalyst: Structure–Activity Relationship

The hydrodeoxygenation of furfural (FU) was investigated over Fe-containing MgO catalysts, on a continuous gas flow reactor, using methanol as a hydrogen donor. Catalysts were prepared either by coprecipitation or impregnation methods, with different Fe/Mg atomic ratios. The main product was 2-methylfuran (MFU), an important highly added value chemical, up to 92% selectivity. The catalyst design helped our understanding of the impact of acid/base properties and the nature of iron species in terms of catalytic performance. In particular, the addition of iron on the surface of the basic oxide led to (i) the increase of Lewis acid sites, (ii) the increase of the dehydrogenation capacity of the presented catalytic system, and (iii) to the significant enhancement of the FU conversion to MFU. FTIR studies, using methanol as the chosen probe molecule, indicated that, at the low temperature regime, the process follows the typical hydrogen transfer reduction, but at the high temperature regime, methanol dehydrogenation and methanol disproportionation were both presented, whereas iron oxide promoted methanol transfer. FTIR studies were performed using furfural and furfuryl alcohol as probe molecules. These studies indicated that furfuryl alcohol activation is the rate-determining step for methyl furan formation. Our experimental results clearly demonstrate that the nature of iron oxide is critical in the efficient hydrodeoxygenation of furfural to methyl furan and provides insights toward the rational design of catalysts toward C–O bonds’ hydrodeoxygenation in the production of fuel components.

Rational selection of Fe2V4O13 over FeVO4 as a preferred active site on Sb-promoted TiO2 for catalytic NOX reduction with NH3

Fe₂V₄O₁₃ outperforms FeVO₄ as an active site for NH₃-SCR and resists SO₂/ABS/Na poisons with the inclusion of an Sb promoter.

Fast interfacial charge transfer in α-Fe2O3-δCδ/FeVO4-x+δCx-δ@C bulk heterojunctions with controllable phase content

The novelties in this paper are embodied in the fast interfacial charge transfer in α-Fe₂O_3−δC_δ/FeVO_4−x+δC_x−δ@C bulk heterojunctions with controllable phase compositions. The carbon source-glucose plays an important role as the connecting bridge between the micelles in the solution, forming interfacial C-O, C-O-Fe and O-Fe-C bonds through dehydration and polymerization reactions. Then the extra VO₃⁻ around the FeVO₄ colloidal particles can react with unstable Fe(OH)₃, resulting the phase transformation from α-Fe₂O₃ (47.99–7.16%) into FeVO₄ (52.01–92.84%), promoting photocarriers’ generation capacities. After final carbonization, a part of C atoms enter into lattices of α-Fe₂O₃ and FeVO₄, forming impurity levels and oxygen vacancies to increase effective light absorptions. Another part of C sources turn into interfacial carbon layers to bring fast charge transfer by decreasing the charge transition resistance (from 53.15 kΩ into 8.29 kΩ) and the surface recombination rate (from 64.07% into 7.59%). The results show that the bulk heterojunction with 90.29% FeVO₄ and 9.71% α-Fe₂O₃ shows ideal light absorption, carriers’ transfer efficiency and available photocatalytic property. In general, the synergistic effect of optimized heterojunction structure, carbon replacing and the interface carbon layers are critical to develop great potential in stable and recoverable use.