Role and Evolution of Nanoparticle Structure and Chemical State during the Oxidation of NO over Size- and Shape-Controlled Pt/γ-Al2O3 Catalysts under Operando Conditions

The role of pentacoordinate Al3+ sites of Pt/Al2O3 catalysts in propane dehydrogenation

Pentacoordinate Al3+ (Al3+ penta) sites on alumina (Al2O3) could anchor and stabilize the active site over the catalyst surface. The paper describes the specific effect of Al3+ penta sites on the structure and the catalytic performance of Al2O3 supported Pt catalysts by modulating the quantity of Al3+ penta sites. The Al3+ penta site content of Al2O3 exhibits a volcano-type profile as a function of calcination temperature due to the structural rearrangement. The loading of Pt and subsequent calcination can consume a significant portion of Al3+ penta sites over the Al2O3 support. We further find that, when the calcination temperature of the impregnated Al2O3 is higher than the calcination temperature of Al2O3 precursor, the structural rearrangement of Al3+ penta sites could make Pt partially buried in Al2O3. Consequently, this partially buried structure leads to relatively low conversion but high stability for propane dehydrogenation. This work further elucidates the stabilization mechanism of the Al3+ penta site over Al2O3 support.

Atomic-Scale Mechanism of Platinum Catalyst Restructuring under a Pressure of Reactant Gas

Heterogeneous catalysis is key for chemical transformations. Understanding how catalysts' active sites dynamically evolve at the atomic scale under reaction conditions is a prerequisite for accurately determining catalytic mechanisms and predictably developing catalysts. We combine in situ time-dependent scanning tunneling microscopy observations and machine-learning-accelerated first-principles atomistic simulations to uncover the mechanism of restructuring of Pt catalysts under a pressure of carbon monoxide (CO). We show that a high CO coverage at a Pt step edge triggers the formation of atomic protrusions of low-coordination Pt atoms, which then detach from the step edge to create sub-nano-islands on the terraces, where under-coordinated sites are stabilized by the CO adsorbates. The fast and accurate machine-learning potential is key to enabling the exploration of tens of thousands of configurations for the CO-covered restructuring catalyst. These studies open an avenue to achieve an atomic-scale understanding of the structural dynamics of more complex metal nanoparticle catalysts under reaction conditions.

Hydroxylation of Platinum Surface Oxides Induced by Water Vapor

With its high stability and well-tuned binding strength for adsorbates, platinum is an excellent catalyst for a wide range of reactions. In applications like car exhaust purification, the oxidation of hydrocarbons, and fuel cells, platinum is exposed to highly oxidizing conditions, which often leads to the formation of surface oxides. To reveal the structure of these surface oxides, the oxidation of Pt in O₂ has been widely studied. However, in most applications, H₂O is also an important or even dominant part of the reaction mixture. Here, we investigate the interaction of H₂O with Pt surface oxides using near-ambient-pressure X-ray photoelectron spectroscopy. We find that reversible hydroxylation readily occurs in H₂O/O₂ mixtures. Using time-resolved measurements, we show that O-OH exchange occurs on a time scale of seconds.

Synergetic effect dependence on activated oxygen in the interface of NiOx-modified Pt nanoparticles for the CO oxidation from first-principles

CO oxidation on NiO_x-modified Pt nanoparticles (NPs) was investigated by first-principles calculations and microkinetic methods. The binding energies of O₂ and CO on NiO_x/Pt suggest that CO adsorption is dominant and the CO oxidation mainly follows the Mars-van Krevelen (M-vK) mechanism. It was found that the interfacial O of NiO_x/Pt played a key role in the combination of adsorbed CO to O, as well as the O₂ dissociation. With a lower O vacancy formation energy, NiO_x/Pt_edge shows about four orders higher reaction rates than NiO_x/Pt₍₁₀₀₎. Microkinetic analysis suggests that the rate-determining step also depends on the active O at the interface. The calculations highlight the synergetic effect difference of NiO_x selectively deposited on the different sites of Pt NPs on the CO oxidation from the atomic reaction mechanism, and throws light on the high activity of CO oxidation on partially covered NiO_x/Pt_edge nanoparticles.

Effects of Hydrothermal Aging on CO and NO Oxidation Activity over Monometallic and Bimetallic Pt-Pd Catalysts

By combining scanning transmission electron microscopy, CO chemisorption, and energy dispersive X-ray spectroscopy with CO and NO oxidation light-off measurements we investigated deactivation phenomena of Pt/Al2O3, Pd/Al2O3, and Pt-Pd/Al2O3 model diesel oxidation catalysts during stepwise hydrothermal aging. Aging induces significant particle sintering that results in a decline of the catalytic activity for all catalyst formulations. While the initial aging step caused the most pronounced deactivation and sintering due to Ostwald ripening, the deactivation rates decline during further aging and the catalyst stabilizes at a low level of activity. Most importantly, we observed pronounced morphological changes for the bimetallic catalyst sample: hydrothermal aging at 750 °C causes a stepwise transformation of the Pt-Pd alloy via core-shell structures into inhomogeneous agglomerates of palladium and platinum. Our study shines a light on the aging behavior of noble metal catalysts under industrially relevant conditions and particularly underscores the highly complex transformation of bimetallic Pt-Pd diesel oxidation catalysts during hydrothermal treatment.

Water-Sculpting of a Heterogeneous Nanoparticle Precatalyst for Mizoroki-Heck Couplings under Aqueous Micellar Catalysis Conditions

Powdery, spherical nanoparticles (NPs) containing ppm levels of palladium ligated by t-Bu₃P, derived from FeCl₃, upon simple exposure to water undergo a remarkable alteration in their morphology leading to nanorods that catalyze Mizoroki-Heck (MH) couplings. Such NP alteration is general, shown to occur with three unrelated phosphine ligand-containing NPs. Each catalyst has been studied using X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), and cryogenic transmission electron microscopy (cryo-TEM) analyses. Couplings that rely specifically on NPs containing t-Bu₃P-ligated Pd occur under aqueous micellar catalysis conditions between room temperature and 45 °C, and show broad substrate scope. Other key features associated with this new technology include low residual Pd in the product, recycling of the aqueous reaction medium, and an associated low E Factor. Synthesis of the precursor to galipinine, a member of the Hancock family of alkaloids, is suggestive of potential industrial applications.

Nanometal Thermocatalysts: Transformations, Deactivation, and Mitigation

Nanometals have been proven to be efficient thermocatalysts in the last decades. Their enhanced catalytic activity and tunable functionalities make them intriguing candidates for a wide range of catalytic applications, such as gaseous reactions and compound synthesis/decomposition. On the other hand, the enhanced specific surface energy and reactivity of nanometals can lead to configuration transformation and thus catalytic deactivation during the synthesis and catalysis, which largely undermines the activity and service time, thereby calling for urgent research effort to understand the deactivating mechanisms and develop efficient mitigating methods. Herein, the recent progress in understanding the configuration transformation-induced catalytic deactivation within nanometals is reviewed. The major pathways of configuration transformations, and their kinetics controlled by the environmental factors are presented. The approaches toward mitigating the transformation-induced deactivation are also presented. Finally, a perspective on the future academic approaches toward in-depth understanding of the kinetics of the deactivation of nanometals is proposed.

In Situ/Operando Electrocatalyst Characterization by X-ray Absorption Spectroscopy

During the last decades, X-ray absorption spectroscopy (XAS) has become an indispensable method for probing the structure and composition of heterogeneous catalysts, revealing the nature of the active sites and establishing links between structural motifs in a catalyst, local electronic structure, and catalytic properties. Here we discuss the fundamental principles of the XAS method and describe the progress in the instrumentation and data analysis approaches undertaken for deciphering X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectra. Recent usages of XAS in the field of heterogeneous catalysis, with emphasis on examples concerning electrocatalysis, will be presented. The latter is a rapidly developing field with immense industrial applications but also unique challenges in terms of the experimental characterization restrictions and advanced modeling approaches required. This review will highlight the new insight that can be gained with XAS on complex real-world electrocatalysts including their working mechanisms and the dynamic processes taking place in the course of a chemical reaction. More specifically, we will discuss applications of in situ and operando XAS to probe the catalyst's interactions with the environment (support, electrolyte, ligands, adsorbates, reaction products, and intermediates) and its structural, chemical, and electronic transformations as it adapts to the reaction conditions.

Increasing the Size-Selectivity in Laser-Based g/h Liquid Flow Synthesis of Pt and PtPd Nanoparticles for CO and NO Oxidation in Industrial Automotive Exhaust Gas Treatment Benchmarking

PtPd catalysts are state-of-the-art for automotive diesel exhaust gas treatment. Although wet-chemical preparation of PtPd nanoparticles below 3 nm and kg-scale synthesis of supported PtPd/Al₂O₃ are already established, the partial segregation of the bimetallic nanoparticles remains an issue that adversely affects catalytic performance. As a promising alternative, laser-based catalyst preparation allows the continuous synthesis of surfactant-free, solid-solution alloy nanoparticles at the g/h-scale. However, the required productivity of the catalytically relevant size fraction <10 nm has yet to be met. In this work, by optimization of ablation and fragmentation conditions, the continuous flow synthesis of nanoparticles with a productivity of the catalytically relevant size fraction <10 nm of >1 g/h is presented via an in-process size tuning strategy. After the laser-based preparation of hectoliters of colloid and more than 2 kg of PtPd/Al₂O₃ wash coat, the laser-generated catalysts were benchmarked against an industry-relevant reference catalyst. The conversion of CO by laser-generated catalysts was found to be equivalent to the reference, while improved activity during NO oxidation was achieved. Finally, the present study validates that laser-generated catalysts meet the size and productivity requirements for industrial standard operating procedures. Hence, laser-based catalyst synthesis appears to be a promising alternative to chemical-based preparation of alloy nanoparticles for developing industrial catalysts, such as those needed in the treatment of exhaust gases.

Evolution and stabilization of subnanometric metal species in confined space by in situ TEM

Understanding the behavior and dynamic structural transformation of subnanometric metal species under reaction conditions will be helpful for understanding catalytic phenomena and for developing more efficient and stable catalysts based on single atoms and clusters. In this work, the evolution and stabilization of subnanometric Pt species confined in MCM-22 zeolite has been studied by in situ transmission electron microscopy (TEM). By correlating the results from in situ TEM studies and the results obtained in a continuous fix-bed reactor, it has been possible to delimitate the factors that control the dynamic agglomeration and redispersion behavior of metal species under reaction conditions. The dynamic reversible transformation between atomically dispersed Pt species and clusters/nanoparticles during CO oxidation at different temperatures has been elucidated. It has also been confirmed that subnanometric Pt clusters can be stabilized in MCM-22 crystallites during NO reduction with CO and H₂.

Understanding the behavior and structural transformation of metal species under reaction conditions is instrumental for developing more efficient and stable catalysts. Here, the authors reveal the evolution and stabilization of subnanometric Pt species confined in MCM-22 zeolite using in situ transmission electron microscopy.

Future Challenges in Heterogeneous Catalysis: Understanding Catalysts under Dynamic Reaction Conditions

In the future, (electro-)chemical catalysts will have to be more tolerant towards a varying supply of energy and raw materials. This is mainly due to the fluctuating nature of renewable energies. For example, power-to-chemical processes require a shift from steady-state operation towards operation under dynamic reaction conditions. This brings along a number of demands for the design of both catalysts and reactors, because it is well-known that the structure of catalysts is very dynamic. However, in-depth studies of catalysts and catalytic reactors under such transient conditions have only started recently. This requires studies and advances in the fields of 1) operando spectroscopy including time-resolved methods, 2) theory with predictive quality, 3) kinetic modelling, 4) design of catalysts by appropriate preparation concepts, and 5) novel/modular reactor designs. An intensive exchange between these scientific disciplines will enable a substantial gain of fundamental knowledge which is urgently required. This concept article highlights recent developments, challenges, and future directions for understanding catalysts under dynamic reaction conditions.

Controllable synthesis of supported platinum catalysts: acidic support effect and soot oxidation catalysis

Platinum nanoparticles were synthesized by a classic polyol process in ethylene glycol.

Nonprecious mixed oxide catalysts Co3AlO and Co2NiAlO derived from nanoflowerlike cobalt-based hydrotalcites for highly efficient oxidation of nitric oxide

Nanoflowerlike Co3AlO-500 and Co2NiAlO-500 exhibit excellent NO oxidation performance upon abundant active sites Co³⁺/Ni³⁺–O_ads through formation of bridged bidentate nitrate.

A first principles investigation of the NO oxidation mechanism on Pt/γ-Al2O3

We report first principle calculations about the NO oxidation mechanism on Pt_n/γ-Al₂O₃(110) with an aim to improve the understanding of the catalytic activity and the catalytic process.

Synthesis of sub-nanosized Pt particles on mesoporous SBA-15 material and its application to the CO oxidation reaction

In this work, we show that the size and shape of Pt nanoparticles in SBA-15 can be controlled through vacuum and air calcination. The vacuum-calcination/H2-reduction process is used to thermally treat a 0.2 wt% Pt(4+)/SBA-15 sample to obtain small 2D clusters and single atoms that can significantly increase Pt dispersion in SBA-15. Compared with thermal treatments involving air-calcination/H2-reduction, which result in ∼4.6 nm rod-like Pt particles, vacuum-calcination/H2-reduction can dramatically reduce the size of the Pt species to approximately 0.5-0.8 nm. The Pt particles undergoing air-calcination/H2-reduction have poor conversion efficiency because the fraction of terrace sites, the major sites for CO oxidation, on the rod-like Pt particles is small. In contrast, a large amount of low-coordinated Pt sites associated with 2D Pt species and single Pt atoms in SBA-15 is effectively generated through the vacuum-calcination/H2-reduction process, which may facilitate CO adsorption and induce strong reactivity toward CO oxidation. We investigated the effect of vacuum-calcination/H2-reduction on the formation of tiny 2D clusters and single atoms by characterizing the particles, elucidating the mechanism of formation, determining the active sites for CO oxidation and measuring the heat of CO adsorption.

Structure–activity relationship of Cr/Ti-PILC catalysts using a pre-modification method for NO oxidation and their surface species study

Two Cr(vi) species are generated via pre-modification, which play the different roles in the catalytic reaction. That is, oxide state CrO₃ is beneficial to form the redox reaction with Cr₂O₃, and chromate with anionic form is adverse to accumulate SO₂ to improve their resistance.