Minimizing the energy requirement of dewatering scenedesmus sp. by microfiltration: performance, costs, and feasibility

Microalgae as future food: Rich nutrients, safety, production costs and environmental effects

The improvement of food security and nutrition has attracted wide attention, and microalgae as the most promising food source are being further explored. This paper comprehensively introduces basic and functional nutrients rich in microalgae by elaborated tables incorporating a wide variety of studies and summarizes factors influencing their accumulation effects. Subsequently, multiple comparisons of nutrients were conducted, indicating that microalgae have a high protein content. Moreover, controllable production costs and environmental friendliness prompt microalgae into the list that contains more promising and reliable future food. However, microalgae and -based foods approved and sold are limited strictly, showing that safety is a key factor affecting dietary consideration. Notably, sensory profiles and ingredient clarity play an important role in improving the acceptance of microalgae-based foods. Finally, based on the bottleneck in the microalgae food industry, suggestions for its future development were discussed.

Nano-clay modified membranes: A promising green strategy for microalgal antifouling filtration

Membrane fouling is a major challenge which limits the sustainable application of membrane filtration-based microalgal harvesting at industrial level. Membrane fouling leads to increased operational and maintenance costs and represents a major obstacle to microalgal downstream processing. Nano-clays are promising naturally occurring nanoparticles in membrane fabrication due to their low-cost, facile preparation, and their superior properties in terms of surface hydrophilicity, mechanical stability, and resistance against chemicals. The membrane surface modification using nano-clays is a sustainable promising approach to improve membranes mechanical properties and their fouling resistance. However, the positive effects of nano-clay particles on membrane fouling are often limited by aggregation and poor adhesion to the base polymeric matrix. This review surveys the recent efforts to achieve anti-fouling behavior using membrane surface modification with nano-clay fillers. Further, strategies to achieve a better incorporation of nano-clay in the polymer matrix of the membrane are summarised, and the factors that govern the membrane fouling, stability, adhesion, agglomeration and leaching are discussed in depth.

Comprehensive analysis of the combined flocculation and filtration process for microalgae harvesting at various operating parameters

The combined process of flocculation and filtration can improve algae harvesting performance by combining the benefits of both and overcoming the drawbacks. The entire process was thoroughly examined in this study, considering technical and economic feasibility under a variety of operating situations. Dead-end filtration was performed to evaluate the harvesting performance, the removal of extracellular organic matter and the changes of flocs. Cross-flow filtration was then carried out to explore the effect of operating parameters on permeate flux and assess the technical and economic feasibility. The optimum operating condition was to use 5 mg/L cationic polyacrylamide with 25 μm pore size and 0.1 m/s cross-flow velocity, under which a high harvesting efficiency of 95.2 %, a high average permeate flux of 55.5 m³/(m² h) and a volumetric reduction factor of 118.9 were achieved. Algal floc analysis revealed that flocs formed by ferric chloride and polyaluminium sulfate tended to partially deconstruct into smaller pieces during the filtration process. In contrast, flocs formed by cationic polyacrylamide tended to aggregate into bigger flocs, which, when paired with the effect of flocculant dosage and membrane pore size, could explain the difference in filtration performance and membrane permeance. No negative effect on downstream technology was observed for the combined process. A significantly lowered estimated total cost of 0.139 $/kg under optimum operating condition was obtained compared to filtration without flocculation assisted (0.206 $/kg).

A novel gravity sedimentation - Forward osmosis hybrid technology for microalgal dewatering

A novel gravity sedimentation - forward osmosis (G-FO) hybrid reactor was built up for separating and concentrating the biomass from the algal-rich water (microalgal dewatering). The extracellular organic matter (EOM) from Chlorella vulgaris (C. vulgaris) was divided into dissolved EOM (dEOM) and bound EOM (bEOM). Water flux, flux recovery rate and moisture content (MC) were investigated. Through sedimentation rate, zeta potential and hydrophilicity/hydrophobicity to analyze the experimental results. Scanning electronic microscopy (SEM) was used to observe the different morphologies of accumulated algae cells and EOM on the surface of the membrane. The results showed that cell + bEOM solution had the fastest sedimentation rate and fewest negative charge, so the pollutants accumulated more easily on the membrane surface, resulting in the highest flux decline. Its algal cake layer was the densest from the view of SEM. Cell + bEOM + dEOM solution had the lowest flux decline and the cake layer was the loosest. Cell + bEOM solution had the most severe irreversible fouling and the lowest flux recovery rate (FRR). The membrane fouling of cell solution was lower than that of cell + bEOM + dEOM solution, and the FRR of cell solution was almost 100%. According to the nonionic macro-porous resin fraction results of EOM, cell + bEOM + dEOM solution contained more hydrophilic components, resulting in the lowest MC. On the contrary, cell + bEOM solution showed the highest MC, which contained more hydrophobic components. Effects of bEOM and dEOM on microalgae dewatering performance of a novel gravity sedimentation - forward osmosis (G-FO) hybrid system were investigated, which provided a theoretical basis for large-scale application of FO technology for microalgae dewatering.

Characterization of an aerated submerged hollow fiber ultrafiltration device for efficient microalgae harvesting

The present work characterizes a submerged aerated hollow fiber polyvinylidene fluorid (PVDF) membrane (0.03 μm) device (Harvester) designed for the ultrafiltration (UF) of microalgae suspensions. Commercial baker's yeast served as model suspension to investigate the influence of the aeration rate of the hollow fibers on the critical flux (CF, J c) for different cell concentrations. An optimal aeration rate of 1.25 vvm was determined. Moreover, the CF was evaluated using two different Chlorella cultures (axenic and non-axenic) of various biomass densities (0.8-17.5 g DW/L). Comparably high CFs of 15.57 and 10.08 L/m/2/h were measured for microalgae concentrations of 4.8 and 10.0 g DW/L, respectively, applying very strict CF criteria. Furthermore, the J c-values correlated (negative) linearly with the biomass concentration (0.8-10.0 g DW/L). Concentration factors between 2.8 and 12.4 and volumetric reduction factors varying from 3.5 to 11.5 could be achieved in short-term filtration, whereat a stable filtration handling biomass concentrations up to 40.0 g DW/L was feasible. Measures for fouling control (aeration of membrane fibers, periodic backflushing) have thus been proven to be successful. Estimations on energy consumption revealed very low energy demand of 17.97 kJ/m3 treated microalgae feed suspension (4.99 × 10-3 kWh/m3) and 37.83 kJ/kg treated biomass (1.05 × 10-2 kWh/kg), respectively, for an up-concentration from 2 to 40 g DW/L of a microalgae suspension.

Using Simulated Flue Gas to Rapidly Grow Nutritious Microalgae with Enhanced Settleability

Favorable microalgal nutrition from waste resources and improved harvesting methods would offset costs for a process that could be scaled up to treat pollution and produce valuable animal feed in lieu of soy protein. Co-benefits include avoidance of carbon dioxide emissions, which may provide an additional revenue stream when carbon markets begin to flourish. To sustainably achieve these goals at scale, barriers to microalgal production such as tolerance for waste streams and dramatic improvement in dewatering and settleability of the microalgae must be overcome. Presently, it is largely assumed that nutritious microalgae, including Scenedesmus obliquus, would be inhibited by SO _x and NO _x in flue gases and settle slowly as discrete particles. Studies conducted with a 2 L photobioreactor, sparged with simulated coal-fired power plant flue gas, demonstrated that both biomass productivity and settling rates were increased. The average maximum biomass productivity was 700 ± 40 mg L^-1 d^-1, which significantly exceeded that of the control culture (510 ± 40 mg L^-1 d^-1). Thirty-minute trials of modeled bulk settling showed rapid coagulation, likely facilitated by extracellular polymeric substances, and compaction when the cultures were grown with simulated emissions. Control cultures, not exposed to the additional toxicants in flue gas, settled as discrete particles and did not show any settling progress within 30 min. Of the SO₂ sparged into the cultivation system, (111 ± 4)% was captured as either SO₄ ^2- in the medium or fixed in the S. obliquus biomass. The stress of simulated-emissions exposure decreased the S. obliquus protein contents and altered the amino acid profiles but did not decrease the fraction of methionine, a valuable amino acid in animal feed.

Atmospheric CO2 capture by algae: Negative carbon dioxide emission path

Carbon dioxide is one of the most important greenhouse gas, which concentration increase in the atmosphere is associated to climate change and global warming. Besides CO2 capture in large emission point sources, the capture of this pollutant from atmosphere may be required due to significant contribution of diffuse sources. The technologies that remove CO2 from atmosphere (creating a negative balance of CO2) are called negative emission technologies. Bioenergy with Carbon Capture and Storage may play an important role for CO2 mitigation. It represents the combination of bioenergy production and carbon capture and storage, keeping carbon dioxide in geological reservoirs. Algae have a high potential as the source of biomass, as they present high photosynthetic efficiencies and high biomass yields. Their biomass has a wide range of applications, which can improve the economic viability of the process. Thus, this paper aims to assess the atmospheric CO2 capture by algal cultures.

Challenges and opportunities for microalgae-mediated CO2 capture and biorefinery

Aquacultures of microalgae are frontrunners for photosynthetic capture of CO2 from flue gases. Expedient implementation mandates coupling of microalgal CO2 capture with synthesis of fuels and organic products, so as to derive value from biomass. An integrated biorefinery complex houses a biomass growth and harvesting area and a refining zone for conversion to product(s) and separation to desired purity levels. As growth and downstream options require energy and incur loss of carbon, put together, the loop must be energy positive, carbon negative, or add substantial value. Feasibility studies can, thus, aid the choice from among the rapidly evolving technological options, many of which are still in the early phases of development. We summarize basic engineering calculations for the key steps of a biorefining loop where flue gases from a thermal power station are captured using microalgal biomass along with subsequent options for conversion to fuel or value added products. An assimilation of findings from recent laboratory and pilot-scale experiments and life cycle analysis (LCA) studies is presented as carbon and energy yields for growth and harvesting of microalgal biomass and downstream options. Of the biorefining options, conversion to the widely studied biofuel, ethanol, and manufacture of the platform chemical, succinic acid are presented. Both processes yield specific products and do not demand high-energy input but entail 60-70% carbon loss through fermentative respiration. Thermochemical conversions, on the other hand, have smaller carbon and energy losses but yield a mixture of products.

Light-induced cell aggregation of Euglena gracilis towards economically feasible biofuel production

Using the photoresponse of the green algae Euglena gracilis, we demonstrate a novel and economically feasible method for cell aggregation.