Synthesis and Structural Characterization of Group 4 Metal Alkoxide Complexes of N,N,N′,N′-Tetrakis(2-hydroxyethyl)ethylenediamine and Their Use As Initiators in the Ring-Opening Polymerization (ROP) of rac-Lactide under Industrially Relevant Conditions

A Highly Active and Selective Zirconium-Based Catalyst System for the Industrial Production of Poly(lactic acid)

The biodegradable, aliphatic polyester poly(lactic acid), PLA, is a leading bio-based alternative to petrochemical-derived plastic materials across a range of applications. Widely reported in the available literature as a benchmark for PLA production via the bulk ring-opening polymerization of lactides is the use of divalent tin catalysts, and particularly tin(II) bis(2-ethylhexanoate). We present an alternative zirconium-based system that combines an inexpensive Group IV metal with the robustness, high activity, control, and designed compatibility with existing facilities and processes, that are required for industrial use. We have carried out a comprehensive kinetic study and applied a combined experimental and theoretical approach to understanding the mechanism by which the polymerization of lactide proceeds in the presence of this system. In the laboratory-scale (20 g) polymerization of recrystallized racemic d,l-lactide (rac-lactide), we have measured catalyst turnover frequencies up to at least 56,000 h^-1, and confirmed the reported protocols' resistance toward undesirable epimerization, transesterification, and chain scission processes, deleterious to the properties of the polymer product. Further optimization and scale-up under industrial conditions have confirmed the relevance of the catalytic protocol to the commercial production of melt-polymerized PLA. We were able to undertake the efficient preparation of high-molecular-weight PLA on the 500-2000 g scale, via the selective and well-controlled polymerization of commercial polymer-grade l-lactide under challenging, industrially relevant conditions, and at metal concentrations as low as 8-12 ppm Zr by weight ([Zr] = 1.3 × 10^-3 to 1.9 × 10^-3 mol %). Under those conditions, a catalyst turnover number of at least 60,000 was attained, and the activity of the catalyst was comparable to that of tin(II) bis(2-ethylhexanoate).

Online tracing of molecular weight evolution during radical polymerization via high-resolution FlowNMR spectroscopy

High-resolution FlowNMR was coupled to a continuous flow reactor to monitor polymer molecular weight evolution online by diffusion ordered NMR spectroscopy.

Undiscovered Potential: Ge Catalysts for Lactide Polymerization

Polylactide (PLA) is a high potential bioplastic that can replace oil-based plastics in a number of applications. To date, in spite of its known toxicity, a tin catalyst is used on industrial scale which should be replaced by a benign catalyst in the long run. Germanium is known to be unharmful while having similar properties as tin. Only few germylene catalysts are known so far and none has shown the potential for industrial application. We herein present Ge complexes in combination with zinc and copper, which show amazingly high polymerization activities for lactide in bulk at 150 °C. By systematical variation of the complex structure, proven by single-crystal XRD and DFT calculations, structure-property relationships are found regarding the polymerization activity. Even in the presence of zinc and copper, germanium acts as the active site for polymerizing probably through the coordination-insertion mechanism to high molar mass polymers.

Group 4 permethylindenyl complexes for the polymerisation of l-, d- and rac-lactide monomers

A series of well-defined group 4 permethylindenyl complexes have been prepared and fully characterised by NMR spectroscopy and X-ray crystallography. Me2SB(Cp,I*)ZrCl2 ({(η5-C9Me6)Me2Si(η5-C5H4)}ZrCl2; 1), Me2SB(CpMe,I*)ZrCl2 ({(η5-C9Me6)Me2Si(η5-C5H3Me)}ZrCl2; 2), Me2SB(Cp,I*)HfCl2 (3) and Z-Me2SB(Cp,I*)ZrCl(O-2,6-Me-C6H3) (4) were investigated as initiators for the ring-opening polymerisation (ROP) of l-, d- and rac-lactide monomers in the presence of benzyl alcohol. 1-4 displayed second order dependence on monomer concentration and produced isotactic and heterotactic (Pr = 0.81) polylactides for the polymerisation of l-, d- and rac-lactide respectively. The effects of temperature, catalyst concentration, co-initiator concentration, solvent and scale were studied. At 80 °C, with two equivalents of benzyl alcohol, 4 was the most active initiator for the ROP of l-, d- and rac-lactide (kobs = 6.39, 6.38 and 5.89 M-1 h-1 respectively). The polylactides were characterised by NMR spectroscopy, GPC and MALDI-TOF mass spectrometry.

Highly Active N,O Zinc Guanidine Catalysts for the Ring-Opening Polymerization of Lactide

New zinc guanidine complexes with N,O donor functionalities were prepared, characterized by X-Ray crystallography, and examined for their catalytic activity in the solvent-free ring-opening polymerization (ROP) of technical-grade rac-lactide at 150 °C. All complexes showed a high activity. The fastest complex [ZnCl₂ (DMEGasme)] (C1) produced colorless poly(lactide) (PLA) after 90 min with a conversion of 52 % and high molar masses (M_w =69 100, polydispersity=1.4). The complexes were tested with different monomer-to-initiator ratios to determine the rate constant k_p . Furthermore, a polymerization with the most active complex C1 was monitored by in situ Raman spectroscopy. Overall, conversion of up to 90 % can be obtained. End-group analysis was performed to clarify the mechanism. All four complexes combine robustness against impurities in the lactide with high polymerization rates, and they represent the fastest robust lactide ROP catalysts to date, opening new avenues to a sustainable ROP catalyst family for industrial use.

Highly thermally stable and robust enantiopure zirconium NNN-scorpionates for the controlled ring-opening polymerization of rac-lactide

An enantiopure NNN-scorpionate zirconium alkoxide as the highest active group 4-based initiator in ROP of unpurified rac-LA under industrially preferred conditions.

Well-defined Ti4 pre-catalysts for the ring-opening polymerisation of lactide

The synthesis and full characterisation of four discrete tetrametallic titanium complexes is reported. These well-defined compounds are isostructural in the solid state and share the same general formula: Ti₄(μ-O)₂L₄ (L = 1, 2, 3 or 4). Using a combination of NMR techniques the complexes are found to be stable in solution, even at elevated temperatures. Further studies show that the carboxylate moieties of the supporting amine bis(phenolate) ligands can be displaced by a more strongly coordinating solvent. This reversible process causes the coordinatively saturated Ti₄(μ-O)₂L₄ complexes to separate into two Ti₂(μ-O)L₂ subunits which we envisaged would be catalytically active. Proof-of-concept experiments establish that all four of these complexes display catalytic activity in the ring-opening polymerisation of rac-lactide. These aggregates can therefore be viewed as air and moisture stable pre-catalysts for a range of reactions.

Group 4 metal complexes of Trost's semi-crown ligand: synthesis, structural characterization and studies on the ring-opening polymerization of lactides and ε-caprolactone

The synthesis of titanium(IV), zirconium(IV) and hafnium(IV) complexes of Trost's semi-crown ligand is described. All complexes were fully characterized by 1H and 13C NMR and mass spectroscopy. The molecular structures of the representative complexes 2, 3 and 4 were determined by single-crystal X-ray diffraction studies. The X-ray diffraction studies reveal that complexes 2, 3 and 4 crystallized in an orthorhombic crystal system. Complexes 2 and 3 have a monomeric structure in the solid state with distorted octahedral geometry around the metal center, whereas complex 4 was found to crystallize in a trimeric structure bridging with an oxygen atom, where the geometry around the titanium is distorted trigonal bipyramidal. The activities and stereoselectivities of these complexes toward the ring-opening polymerization (ROP) of lactides (L-LA and rac-LA) and ε-caprolactone (CL) have been investigated. Complexes 1–4 were found to be efficient single-component initiators for the ring-opening polymerization of cyclic esters and yielded high molecular weight polymers (Mn) with narrow molecular weight distributions (MWD).The microstructure of the resultant polylactides (PLAs) from rac-LA was determined. Complexes 2 and 3 afforded isotactic-enriched PLA (Pm = 0.78–0.71) with narrow MWD (1.07–1.04), on the other hand complexes 1 and 4 produced atactic PLA. Kinetic and post polymerization studies confirm that the polymerization proceeds through the coordination–insertion mechanism.

Group 4 alkoxide complexes containing [NNO]-type scaffold: synthesis, structural characterization and polymerization studies

A series of new dinuclear group 4 complexes containing [NNO]-type ligands are utilized as catalysts for polymerization reactions.

Synthesis and characterization of group 4 metal alkoxide complexes containing imine based bis-bidentate ligands: effective catalysts for the ring opening polymerization of lactides, epoxides and polymerization of ethylene

A series of group 4 complexes containing imine based bis-bidentate ligands were synthesized and used as catalysts for various polymerizations.

Zwitterionic group 4 aminophenolate catalysts for the polymerization of lactides and ethylene

A series of group 4 metal chloride complexes based on aminophenol ligands were synthesized and characterized by conventional spectroscopic techniques, elemental analysis and X-ray crystallography.

Comparing a series of 8-quinolinolato complexes of aluminium, titanium and zinc as initiators for the ring-opening polymerization of rac-lactide

The preparation, characterization and properties of a series of 8-hydroxy quinolinolate complexes of Ti(iv), Al(iii) and Zn(ii) are presented. The complexes are active initiators for rac-lactide polymerizations: their performances are compared.

Monoamidinate titanium complexes: highly active catalysts for the polymerization and copolymerization of l-lactide and ε-caprolactone

A series of titanium trichloroamidinate complexes with distinct ligand sets showed different abilities in the copolymerization of ε-caprolactone and l-lactide, producing copolymers ranging from gradient to truly random microstructures.