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1
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Hu Y, Wang L, Lu J, Ding L, Zhang G, Zhang Z, Tang J, Cui M, Chen X, Qiao X. Novel Reactive Distillation Process for Cyclohexyl Acetate Production: Design, Optimization, and Control. ACS OMEGA 2023; 8:13192-13201. [PMID: 37065013 PMCID: PMC10099445 DOI: 10.1021/acsomega.3c00469] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/23/2023] [Accepted: 03/20/2023] [Indexed: 06/19/2023]
Abstract
A side-reactor column (SRC) configuration, comprising a vacuum column coupled with atmospheric side reactors, is proposed to overcome the thermodynamic restriction in the esterification of cyclohexene with acetic acid to produce cyclohexyl acetate. Meantime, this configuration can avoid the utilization of the high-pressure steam and provide enough zone for catalyst loading. In order to obtain the minimum total annual cost (TAC), the process is optimized by a mixed-integer nonlinear programming optimization method based on the improved bat algorithm. The results indicate that the optimized SRC configuration saves about 44.81% of the TAC compared to the reactive distillation process. Based on the optimized SRC process, dynamic control is carried out. The dual-point temperature and temperature-composition control structures are proposed to reject throughput and feed composition disturbances. The dynamic performances demonstrate that the temperature-composition control structure is better in maintaining product purity.
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Affiliation(s)
- Yabo Hu
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Le Wang
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Jiawei Lu
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Lianghui Ding
- School
of Environmental Engineering, Nanjing Institute
of Technology, Nanjing, Jiangsu 211167, China
| | - Guowen Zhang
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Zhuxiu Zhang
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Jihai Tang
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Mifen Cui
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Xian Chen
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
| | - Xu Qiao
- State
Key Laboratory of Materials-Oriented Chemical Engineering, College
of Chemical Engineering, Nanjing Tech University, Nanjing 211816, PR China
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2
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Lu J, Kong Q, Zhang Z, Tang J, Cui M, Chen X, Liu Q, Fei Z, Qiao X. MINLP Optimization of Side-Reactor Column Configuration Based upon Improved Bat Algorithm. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.9b06794] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jiawei Lu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Qian Kong
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Zhuxiu Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Jihai Tang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM), Nanjing 210009, P. R. China
| | - Mifen Cui
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Xian Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Qing Liu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Zhaoyang Fei
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
| | - Xu Qiao
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, P. R. China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM), Nanjing 210009, P. R. China
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3
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Hussain A, Chaniago YD, Riaz A, Lee M. Significance of operating pressure on process intensification in a distillation with side-reactor configuration. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2018.12.065] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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4
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Hussain A, Chaniago YD, Riaz A, Lee M. Process Design Alternatives for Producing Ultra-high-purity Electronic-Grade Propylene Glycol Monomethyl Ether Acetate. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.8b04052] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Arif Hussain
- Process System Design and Control Laboratory, School of Chemical Engineering, Yeungnam University, Dae-Dong 214-1, Gyeongsan, 712-749, South Korea
- Department of Chemical Engineering, COMSATS University Islamabad, Lahore Campus, Defence Road, Lahore 54000, Pakistan
| | - Yus Donald Chaniago
- Process System Design and Control Laboratory, School of Chemical Engineering, Yeungnam University, Dae-Dong 214-1, Gyeongsan, 712-749, South Korea
| | - Amjad Riaz
- Process System Design and Control Laboratory, School of Chemical Engineering, Yeungnam University, Dae-Dong 214-1, Gyeongsan, 712-749, South Korea
- Department of Chemical Engineering, COMSATS University Islamabad, Lahore Campus, Defence Road, Lahore 54000, Pakistan
| | - Moonyong Lee
- Process System Design and Control Laboratory, School of Chemical Engineering, Yeungnam University, Dae-Dong 214-1, Gyeongsan, 712-749, South Korea
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5
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Hussain A, Lee M. Optimal design of an intensified column with side-reactor configuration for the methoxy-methylheptane process. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.05.006] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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6
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A novel process integrating vacuum distillation with atmospheric chlorination reaction for flexible production of tetrachloroethane and pentachloroethane. Chin J Chem Eng 2018. [DOI: 10.1016/j.cjche.2017.10.023] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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7
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Chen X, Xu G, Li Y, Chen W, Tang J, Fei Z, Cui M, Guo H, Qiao X. Multi-Step Consecutive Photo-Chlorination of 1,2-Dichloroethane: Kinetics and Reactive Distillation Experiment. Chem Eng Technol 2017. [DOI: 10.1002/ceat.201600545] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Xian Chen
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
| | - Ge Xu
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Nanjing Tech University; State Key Laboratory of Materials-Oriented Chemical Engineering; 210009 Nanjing P. R. China
| | - Yunpeng Li
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Nanjing Tech University; State Key Laboratory of Materials-Oriented Chemical Engineering; 210009 Nanjing P. R. China
| | - Wei Chen
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
| | - Jihai Tang
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM); 210009 Nanjing P. R. China
| | - Zhaoyang Fei
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Nanjing Tech University; State Key Laboratory of Materials-Oriented Chemical Engineering; 210009 Nanjing P. R. China
| | - Mifen Cui
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
| | - Haiwei Guo
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Nanjing Tech University; State Key Laboratory of Materials-Oriented Chemical Engineering; 210009 Nanjing P. R. China
| | - Xu Qiao
- Nanjing Tech University; College of Chemical Engineering; 210009 Nanjing P. R. China
- Nanjing Tech University; State Key Laboratory of Materials-Oriented Chemical Engineering; 210009 Nanjing P. R. China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM); 210009 Nanjing P. R. China
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8
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Ahamed Imam R, Freund H, Guit RPM, Fellay C, Meier RJ, Sundmacher K. Evaluation of Different Process Concepts for the Indirect Hydration of Cyclohexene to Cyclohexanol. Org Process Res Dev 2013. [DOI: 10.1021/op300276e] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Rayees Ahamed Imam
- Max Planck Institute for Dynamics of Complex Technical Systems, Magdeburg,
Germany
| | - Hannsjörg Freund
- Max Planck Institute for Dynamics of Complex Technical Systems, Magdeburg,
Germany
- Chemical Reaction
Engineering, Friedrich-Alexander-Universität Erlangen-Nürnberg, Erlangen, Germany
| | | | | | | | - Kai Sundmacher
- Max Planck Institute for Dynamics of Complex Technical Systems, Magdeburg,
Germany
- Process Systems Engineering, Otto-von-Guericke Universität, Magdeburg, Germany
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9
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BO C, TANG J, BAI Y, QIAO X, DING L, ZHANG S. The Design and Control of Distillation Column with Side Reactors for Chlorobenzene Production. Chin J Chem Eng 2012. [DOI: 10.1016/s1004-9541(12)60595-3] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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10
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Ding L, Tang J, Cui M, Bo C, Chen X, Qiao X. Optimum Design and Analysis Based on Independent Reaction Amount for Distillation Column with Side Reactors: Production of Benzyl Chloride. Ind Eng Chem Res 2011. [DOI: 10.1021/ie102171r] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Lianghui Ding
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
| | - Jihai Tang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
| | - Mifen Cui
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
| | - Cuimei Bo
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
| | - Xian Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
| | - Xu Qiao
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009, Jiangsu, China
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11
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Affiliation(s)
- William L. Luyben
- Department of Chemical Engineering, Lehigh University, Bethlehem, Pennsylvania 18015, United States
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12
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13
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Tsai RC, Cheng JK, Huang HP, Yu CC, Shen YS, Chen YT. Design and Control of the Side Reactor Configuration for Production of Ethyl Acetate. Ind Eng Chem Res 2008. [DOI: 10.1021/ie071648o] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Reui-Chiang Tsai
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
| | - Jian-Kai Cheng
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
| | - Hsiao-Ping Huang
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
| | - Cheng-Ching Yu
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
| | - Yi-Shan Shen
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
| | - Ying-Tien Chen
- Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan and Engineering Center, China Petrochemical Development Corporation, Ta-Sheh, Kaohsiung 815 Taiwan
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14
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Affiliation(s)
- Devrim B. Kaymak
- Department of Chemical Engineering, Istanbul Technical University, 34469, Maslak, Istanbul, Turkey, Department of Chemical Engineering, Lehigh University, Bethlehem, Pennsylvania 18015
| | - William L. Luyben
- Department of Chemical Engineering, Istanbul Technical University, 34469, Maslak, Istanbul, Turkey, Department of Chemical Engineering, Lehigh University, Bethlehem, Pennsylvania 18015
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