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Mercorelli P. Recent Advances in Intelligent Algorithms for Fault Detection and Diagnosis. SENSORS (BASEL, SWITZERLAND) 2024; 24:2656. [PMID: 38676272 PMCID: PMC11053866 DOI: 10.3390/s24082656] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Revised: 04/04/2024] [Accepted: 04/07/2024] [Indexed: 04/28/2024]
Abstract
Fault-finding diagnostics is a model-driven approach that identifies a system's malfunctioning portion. It uses residual generators to identify faults, and various methods like isolation techniques and structural analysis are used. However, diagnostic equipment doesn't measure the remaining signal-to-noise ratio. Residual selection identifies fault-detecting generators. Fault detective diagnostic (FDD) approaches have been investigated and implemented for various industrial processes. However, industrial operations make it difficult to implement FDD techniques. To bridge the gap between theoretical methodologies and implementations, hybrid approaches and intelligent procedures are needed. Future research should focus on improving fault prognosis, allowing for accurate prediction of process failures and avoiding safety hazards. Real-time and comprehensive FDD strategies should be implemented in the age of big data.
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Affiliation(s)
- Paolo Mercorelli
- Institute for Production Technology and Systems, Leuphana University of Lueneburg, Universitaetsallee 1, D-21335 Lueneburg, Germany
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Chen D, Zhao Q, Zheng Y, Xu Y, Chen Y, Ni J, Zhao Y. Recent Progress in Lithium-Ion Battery Safety Monitoring Based on Fiber Bragg Grating Sensors. SENSORS (BASEL, SWITZERLAND) 2023; 23:5609. [PMID: 37420774 DOI: 10.3390/s23125609] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/22/2023] [Revised: 06/09/2023] [Accepted: 06/12/2023] [Indexed: 07/09/2023]
Abstract
Lithium-ion batteries are widely used in a variety of fields due to their high energy density, high power density, long service life, and environmental friendliness. However, safety accidents with lithium-ion batteries occur frequently. The real-time safety monitoring of lithium-ion batteries is particularly important during their use. The fiber Bragg grating (FBG) sensors have some additional advantages over conventional electrochemical sensors, such as low invasiveness, electromagnetic anti-interference, and insulating properties. This paper reviews lithium-ion battery safety monitoring based on FBG sensors. The principles and sensing performance of FBG sensors are described. The single-parameter monitoring and dual-parameter monitoring of lithium-ion batteries based on FBG sensors are reviewed. The current application state of the monitored data in lithium-ion batteries is summarized. We also present a brief overview of the recent developments in FBG sensors used in lithium-ion batteries. Finally, we discuss future trends in lithium-ion battery safety monitoring based on FBG sensors.
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Affiliation(s)
- Dongying Chen
- Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061, China
| | - Qiang Zhao
- Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061, China
- Marine Instrument Center, Pilot National Laboratory for Marine Science and Technology (Qingdao), Qingdao 266237, China
| | - Yi Zheng
- Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061, China
| | - Yuzhe Xu
- Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061, China
| | - Yonghua Chen
- Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071, China
| | - Jiasheng Ni
- Laser Institute, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, China
| | - Yong Zhao
- Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061, China
- The College of Information Science and Engineering, Northeastern University, Shenyang 110819, China
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Guo P, Rao S, Hao L, Wang J. Fault diagnosis of a semi-batch crystallization process through deep learning method. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107807] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Bi X, Qin R, Wu D, Zheng S, Zhao J. One step forward for smart chemical process fault detection and diagnosis. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107884] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Zhang J, Luo W, Dai Y, Yao Y. Cycle temporal algorithm-based multivariate statistical methods for fault diagnosis in chemical processes. Chin J Chem Eng 2022. [DOI: 10.1016/j.cjche.2021.03.058] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Zhang Y, Luo L, Ji X, Dai Y. Improved Random Forest Algorithm Based on Decision Paths for Fault Diagnosis of Chemical Process with Incomplete Data. SENSORS 2021; 21:s21206715. [PMID: 34695927 PMCID: PMC8538123 DOI: 10.3390/s21206715] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/14/2021] [Revised: 10/01/2021] [Accepted: 10/04/2021] [Indexed: 11/26/2022]
Abstract
Fault detection and diagnosis (FDD) has received considerable attention with the advent of big data. Many data-driven FDD procedures have been proposed, but most of them may not be accurate when data missing occurs. Therefore, this paper proposes an improved random forest (RF) based on decision paths, named DPRF, utilizing correction coefficients to compensate for the influence of incomplete data. In this DPRF model, intact training samples are firstly used to grow all the decision trees in the RF. Then, for each test sample that possibly contains missing values, the decision paths and the corresponding nodes importance scores are obtained, so that for each tree in the RF, the reliability score for the sample can be inferred. Thus, the prediction results of each decision tree for the sample will be assigned to certain reliability scores. The final prediction result is obtained according to the majority voting law, combining both the predicting results and the corresponding reliability scores. To prove the feasibility and effectiveness of the proposed method, the Tennessee Eastman (TE) process is tested. Compared with other FDD methods, the proposed DPRF model shows better performance on incomplete data.
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Gao X, Yang F, Feng E. A process fault diagnosis method using multi‐time scale dynamic feature extraction based on convolutional neural network. CAN J CHEM ENG 2020. [DOI: 10.1002/cjce.23740] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Xinrui Gao
- Department of AutomationTsinghua University Beijing China
| | - Fan Yang
- Department of AutomationTsinghua University Beijing China
| | - Enbo Feng
- Process Industrial Big Data PlatformChina National Chemical Corporation Ltd. Beijing China
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Feng ST, Chen YC, Chang CT. An automata based hybrid modeling approach to synthesize sequential diagnostic tests. Chem Eng Res Des 2019. [DOI: 10.1016/j.cherd.2019.02.033] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Ming L, Zhao J. Feature selection for chemical process fault diagnosis by artificial immune systems. Chin J Chem Eng 2018. [DOI: 10.1016/j.cjche.2017.09.023] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Tian W, Liang H, Zhang G. Diagnosis of disturbance in distillation process based on inversion method. ASIA-PAC J CHEM ENG 2017. [DOI: 10.1002/apj.2120] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Wende Tian
- College of Chemical Engineering; Qingdao University of Science & Technology; Qingdao 266042 China
| | - Huiting Liang
- College of Chemical Engineering; Qingdao University of Science & Technology; Qingdao 266042 China
| | - Guixin Zhang
- College of Chemical Engineering; Qingdao University of Science & Technology; Qingdao 266042 China
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Wang CJ, Chen YC, Feng ST, Chang CT. Automata-based operating procedure for abnormal situation management in batch processes. Comput Chem Eng 2017. [DOI: 10.1016/j.compchemeng.2016.11.042] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Fickelscherer RJ, Chester DL. Automated quantitative model-based fault diagnosistic protocol via Assumption State Differences. Comput Chem Eng 2016. [DOI: 10.1016/j.compchemeng.2016.03.021] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Zhang BB, Zhang B, Castro-Tirado AJ. CENTRAL ENGINE MEMORY OF GAMMA-RAY BURSTS AND SOFT GAMMA-RAY REPEATERS. THE ASTROPHYSICAL JOURNAL 2016; 820:L32. [DOI: 10.3847/2041-8205/820/2/l32] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/01/2023]
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Mansouri M, Nounou M, Nounou H, Karim N. Kernel PCA-based GLRT for nonlinear fault detection of chemical processes. J Loss Prev Process Ind 2016. [DOI: 10.1016/j.jlp.2016.01.011] [Citation(s) in RCA: 46] [Impact Index Per Article: 5.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Hsieh WC, Chang CT. Timed-automata based method for synthesizing diagnostic tests in batch processes. Comput Chem Eng 2016. [DOI: 10.1016/j.compchemeng.2015.08.007] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Shu Y, Zhao J. Fault Diagnosis of Chemical Processes Using Artificial Immune System with Vaccine Transplant. Ind Eng Chem Res 2015. [DOI: 10.1021/acs.iecr.5b02646] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yidan Shu
- State Key Laboratory of Chemical
Engineering, Department of Chemical Engineering, Tsinghua University, Beijing, China
| | - Jinsong Zhao
- State Key Laboratory of Chemical
Engineering, Department of Chemical Engineering, Tsinghua University, Beijing, China
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High dimension feature extraction based visualized SOM fault diagnosis method and its application in p-xylene oxidation process. Chin J Chem Eng 2015. [DOI: 10.1016/j.cjche.2015.03.007] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Ghosh K, Ramteke M, Srinivasan R. Optimal variable selection for effective statistical process monitoring. Comput Chem Eng 2014. [DOI: 10.1016/j.compchemeng.2013.09.014] [Citation(s) in RCA: 55] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Zhao J, Shu Y, Zhu J, Dai Y. An Online Fault Diagnosis Strategy for Full Operating Cycles of Chemical Processes. Ind Eng Chem Res 2013. [DOI: 10.1021/ie400660e] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jinsong Zhao
- State Key Laboratory of Chemical
Engineering, Department of Chemical Engineering, Tsinghua University,
Beijing, China
| | - Yidan Shu
- State Key Laboratory of Chemical
Engineering, Department of Chemical Engineering, Tsinghua University,
Beijing, China
| | - Jianfeng Zhu
- State Key Laboratory of Chemical
Engineering, Department of Chemical Engineering, Tsinghua University,
Beijing, China
| | - Yiyang Dai
- CNPC Research Institute of Safety & Environment Technology
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Dobos L, Abonyi J. On-line detection of homogeneous operation ranges by dynamic principal component analysis based time-series segmentation. Chem Eng Sci 2012. [DOI: 10.1016/j.ces.2012.02.022] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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