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Lavoie J, Fan J, Pourdeyhimi B, Boi C, Carbonell RG. Advances in high-throughput, high-capacity nonwoven membranes for chromatography in downstream processing: A review. Biotechnol Bioeng 2024; 121:2300-2317. [PMID: 37256765 DOI: 10.1002/bit.28457] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2023] [Revised: 05/03/2023] [Accepted: 05/17/2023] [Indexed: 06/02/2023]
Abstract
Nonwoven membranes are highly engineered fibrous materials that can be manufactured on a large scale from a wide range of different polymers, and their surfaces can be modified using a large variety of different chemistries and ligands. The fiber diameters, surface areas, pore sizes, total porosities, and thicknesses of the nonwoven mats can be carefully controlled, providing many opportunities for creative approaches for the development of novel membranes with unique properties to meet the needs of the future of downstream processing. Fibrous membranes are already finding use in ultrafiltration, microfiltration, depth filtration, and, more recently, in membrane chromatography for product capture and impurity removal. This article summarizes the various methods of manufacturing nonwoven fabrics, and the many methods available for the modification of the fiber surfaces. It also reviews recent studies focused on the use of nonwoven fabric devices in membrane chromatography and provides some perspectives on the challenges that need to be overcome to increase binding capacities, decrease residence times, and reduce pressure drops so that eventually they can replace resin column chromatography in downstream process operations.
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Affiliation(s)
- Joseph Lavoie
- Biomanufacturing Training and Education Center, NC State University, Raleigh, North Carolina, USA
| | - Jinxin Fan
- Department of Chemical and Biomolecular Engineering, NC State University, Raleigh, North Carolina, USA
| | - Behnam Pourdeyhimi
- Department of Chemical and Biomolecular Engineering, NC State University, Raleigh, North Carolina, USA
- Nonwovens Institute, NC State University, Raleigh, North Carolina, USA
| | - Cristiana Boi
- Biomanufacturing Training and Education Center, NC State University, Raleigh, North Carolina, USA
- Department of Chemical and Biomolecular Engineering, NC State University, Raleigh, North Carolina, USA
- Department of Civil, Chemical, Environmental, and Materials Engineering, Alma Mater Studiorum-Università di Bologna, Bologna, Italy
| | - Ruben G Carbonell
- Biomanufacturing Training and Education Center, NC State University, Raleigh, North Carolina, USA
- Department of Chemical and Biomolecular Engineering, NC State University, Raleigh, North Carolina, USA
- National Institute for Innovation for Manufacturing Biopharmaceuticals (NIIMBL), University of Delaware, Newark, Delaware, USA
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Stragliotto MF, Strumia MC, Gomez CG, Romero MR. Optimization of UV-Induced Graft Polymerization of Acrylic Acid on Polypropylene Films Using CdS as Light Sensor. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.7b04526] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Affiliation(s)
- María Fernanda Stragliotto
- Universidad Nacional de Córdoba, Facultad de
Ciencias Químicas, Departamento de Química Orgánica, Córdoba, Argentina
- Consejo
Nacional de Investigaciones Científicas y Técnicas (CONICET), Instituto de Investigación y Desarrollo en Ingeniería de Procesos y Química Aplicada (IPQA), Córdoba, Argentina
| | - Miriam C. Strumia
- Universidad Nacional de Córdoba, Facultad de
Ciencias Químicas, Departamento de Química Orgánica, Córdoba, Argentina
- Consejo
Nacional de Investigaciones Científicas y Técnicas (CONICET), Instituto de Investigación y Desarrollo en Ingeniería de Procesos y Química Aplicada (IPQA), Córdoba, Argentina
| | - Cesar G. Gomez
- Universidad Nacional de Córdoba, Facultad de
Ciencias Químicas, Departamento de Química Orgánica, Córdoba, Argentina
- Consejo
Nacional de Investigaciones Científicas y Técnicas (CONICET), Instituto de Investigación y Desarrollo en Ingeniería de Procesos y Química Aplicada (IPQA), Córdoba, Argentina
| | - Marcelo R. Romero
- Universidad Nacional de Córdoba, Facultad de
Ciencias Químicas, Departamento de Química Orgánica, Córdoba, Argentina
- Consejo
Nacional de Investigaciones Científicas y Técnicas (CONICET), Instituto de Investigación y Desarrollo en Ingeniería de Procesos y Química Aplicada (IPQA), Córdoba, Argentina
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Liu H, Gurgel PV, Carbonell RG. Preparation and characterization of anion exchange adsorptive nonwoven membranes with high protein binding capacity. J Memb Sci 2015. [DOI: 10.1016/j.memsci.2015.06.002] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
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Alves P, Pinto S, Ferreira P, Kaiser JP, Bruinink A, de Sousa HC, Gil MH. Improving cell adhesion: development of a biosensor for cell behaviour monitoring by surface grafting of sulfonic groups onto a thermoplastic polyurethane. JOURNAL OF MATERIALS SCIENCE. MATERIALS IN MEDICINE 2014; 25:2017-26. [PMID: 24854674 DOI: 10.1007/s10856-014-5233-1] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/17/2013] [Accepted: 05/05/2014] [Indexed: 05/23/2023]
Abstract
The surface properties of a material in combination with the mechanical properties are responsible for the material performance in a biological environment as well as the behaviour of the cells which contact with the material. Surface properties such as chemical, physical, biological play an important role in the biomaterials filed. In this work, the surface of a thermoplastic polyurethane film (Elastollan(®)1180A50) was tailored with sulfonic groups by grafting [2-(methacryloxyl)ethyl]-dimethyl-(3-sulfopropyl)-ammonium hydroxide (SB) after a previous surface activation either by Argon plasma or by ultra-violet irradiation. This surface modification had the purpose of improving cell adhesion in order to develop a biosensor able to monitor cell behaviour. The surfaces were characterized by X-ray photoelectron spectroscopy, by atomic force microscopy and by contact angle measurements in order to evaluate the efficiency of the modification. Additionally, blood compatibility studies and cell adhesion tests with human bone marrow cells were performed. These methods allowed the grafting of SB and the results indicate that a higher density of grafting was achieved with previous surface plasma treatment than with UV irradiation. However, for both techniques, the presence of SB functional groups led to a decrease of hydrophobicity and roughness of the surface, together with an improvement of the materials biological performance.
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Affiliation(s)
- P Alves
- CIEPQPF, Departamento de Engenharia Química, Universidade de Coimbra, Polo II, Pinhal de Marrocos, 3030-790, Coimbra, Portugal,
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Polypropylene non-woven meshes with conformal glycosylated layer for lectin affinity adsorption: The effect of side chain length. Colloids Surf B Biointerfaces 2014; 115:340-8. [DOI: 10.1016/j.colsurfb.2013.12.025] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/13/2013] [Revised: 12/06/2013] [Accepted: 12/10/2013] [Indexed: 12/19/2022]
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