Etherification of Glycerol by tert-Butyl Alcohol: Kinetic Model

Critical Review of the Various Reaction Mechanisms for Glycerol Etherification

This review provides in-depth coverage of numerous mechanisms available for the etherification process of glycerol, including alcohol solvent, olefin solvent and solvent-free routes along with products that are formed at various stages of the reaction. Mono tert-butyl glycerol ether (MTBG), di tert-butyl glycerol ether (DTBG), and tri tert-butyl glycerol ether (TTBG) are the three general ether compounds obtained through tert-butyl alcohol (TBA) etherification. Glycerol etherification with n-butanol results in the formation of glycerol ether products that are linked to the substituted butyl groups. These products include two mono-butyl glycerol ethers, two di-butyl glycerol ethers and a tri-butyl glycerol ether. Two mono-benzyl glycerol ether isomers, two di-benzyl glycerol ether isomers and tri-benzyl glycerol ether are the most reported results when benzyl alcohol is used as a solvent in the etherification reaction. The etherification of glycerol with 1-butene involves a series of equilibrium reactions to produce mono-ethers, di-ethers, and tri-ethers, whereas the etherification of glycerol with isobutene is carried out via tert-butylation of glycerol, yielding similar glycerol ether products when TBA is used as a solvent. As the by-product may be easily removed, the solvent-free glycerol etherification approach may have several advantages over the other conventional methods. Therefore, further studies on base-catalyzed glycerol etherification that employs a solvent-free reaction route may reveal a method for improving the conversion, selectivity, and yield of reaction products. This review study is crucial in improving knowledge of numerous mechanisms and how they relate to the effectiveness of the product’s catalytic process.

Production of Biofuel Additives Using Catalytic Bioglycerol Etherification: Kinetic Modelling and Reactive Distillation Design

Glycerol is an unavoidable by-product of the biodiesel production process. The conversion of glycerol into valuable biofuel additives is essential in the fuel industry. The goal of this work is to develop a reactive distillation-based process for the production of biofuel additives by bio-glycerol etherification. In this study, a kinetic model using a lumping approach for glycerol etherification with tert-butyl alcohol (TBA) over Sn (II) phosphomolybdate (Sn1.5PMo12O40) catalyst was developed. Aspen Plus was used to validate the kinetic model by simulating the glycerol etherification with TBA in a batch reactor. The model predictions were in good agreement with the experimental data. A reactive distillation-based process to produce glycerol ethers was developed, and heat integration was conducted to reduce energy consumption. The energy requirements of the integrated process and the CO2 emissions were decreased by 17% and 14%, respectively. An economic evaluation was performed to study the profitability of the process for an annual capacity of 33,000 metric tons of glycerol ethers. It was found that the process is economically attractive, with a return on investment of 29.40% and a payback period of 2.2 years. The reactive distillation-based process is green and promising for producing biofuel additives that are sustainable and environmentally friendly.

Glycerol Electrocatalytic Reduction Using an Activated Carbon Composite Electrode: Understanding the Reaction Mechanisms and an Optimization Study

The conversion of biomass-derived glycerol into valuable products is an alternative strategy for alleviating energy scarcity and environmental issues. The authors recently uncovered an activated carbon composite electrode with an Amberlyst-15 mediator able to generate 1,2-propanediol, diethylene glycol, and acetol via a glycerol electrocatalytic reduction. However, less attention to mechanistic insights makes its application to industrial processes challenging. Herein, two proposed intermediates, acetol and ethylene glycol, were employed as the feedstocks to fill the gap in the mechanistic understanding of the reactions. The results discovered the importance of acetol in producing 1,2-propanediol and concluded the glycerol electrocatalytic reduction process has a two-step reduction pathway, where glycerol was initially reduced to acetol and consecutively hydrogenated to 1,2-propanediol. At 353 K and 0.28 A/cm2, 1,2-propanediol selectivity achieved 77% (with 59.8 C mol% yield) after 7 h of acetol (3.0 mol/L) electrolysis. Finally, the influences of the temperature, glycerol initial concentration, and current density on the glycerol electrocatalytic reduction were evaluated. The initial step involved the C-O and C-C bonds cleavage in glycerol plays a crucial role in producing either acetol or ethylene glycol intermediate. This was controlled by the temperature, which low to moderate value is needed to maintain a selective acetol-1,2-propanediol route. Additionally, medium glycerol initial concentration reduced the hydrogen formation and indirectly improved 1,2-propanediol yield. A mild current density raised the conversion rate and minimized the growth of intermediates. At 353 K and 0.21 A/cm2, glycerol (3.0 mol/L) electrocatalytic reduction to 1,2-propanediol reached the maximum yield of 42.3 C mol%.

An Overview of the Production of Oxygenated Fuel Additives by Glycerol Etherification, Either with Isobutene or tert-Butyl Alcohol, over Heterogeneous Catalysts

Biodiesel production has considerably increased in recent decades, generating a surplus of crude glycerol, which is the main drawback for the economy of the process. To overcome this, many scientists have directed their efforts to transform glycerol, which has great potential as a platform molecule, into value-added products. A promising option is the preparation of oxygenate additives for fuel, in particular those obtained by the etherification reaction of glycerol with alcohols or olefins, mainly using heterogeneous catalysis. This review collects up-to-date research findings in the etherification of glycerol, either with isobutene (IB) or tert-Butyl alcohol (TBA), highlighting the best catalytic performances reported. Furthermore, the experimental sets employed for these reactions have been included in the present manuscript. Likewise, the characteristics of the glycerol ethers–(bio)fuel blends as well as their performances (e.g., quality of emissions, technical advantages or disadvantages, etc.) have been also compiled and discussed.

Improved Etherification of Glycerol with Tert-Butyl Alcohol by the Addition of Dibutyl Ether as Solvent

The etherification of glycerol with tert-butyl alcohol in the presence of acid catalysts gives rise to the production of ethers (monoethers, diethers and triethers) of high added-value, which can be used as oxygenated additives in fuels. This reaction is limited by the thermodynamic equilibrium, which can be modified by the addition of solvents that selectively solubilize the products of interest along with tert-butyl alcohol, leading to the progress of the reaction. In this work, it has been demonstrated that the addition of dibutyl ether allows shifting the reaction equilibrium, increasing the production of diethers. From the study of the main operating conditions, it was determined that an increase in the concentration of the solvent has a positive effect on the selectivity towards the production of diethers, the concentration of the catalyst (a commercial ion exchange resin, Amberlyst 15, named A-15) and the reaction temperature were also determining variables. Working with concentrations of tert-butyl alcohol above the stoichiometric one did not report great advantages. The optimal operating conditions to maximize the conversion of glycerol and the selectivity towards diethers were: 70 °C, 20% catalyst (referred to the total starting mass of the system), the stoichiometric ratio of glycerol:tert-butyl alcohol (G:TB = 1:3) and 1:2 molar ratio of dibutyl ether:tert-butyl alcohol. A study of three consecutive reaction cycles showed the high stability of the catalyst, obtaining identical results.

Catalytic etherification of glycerol to tert-butyl glycerol ethers using tert-butanol over sulfonic acid functionalized mesoporous polymer

Mesoporous polymers (MP) were synthesized by free radical polymerization of divinylbenzene by a solvothermal method followed by sulfonic acid functionalization by a post synthetic modification with conc.

Silica-immobilized Aquivion PFSA superacid: application to heterogeneous direct etherification of glycerol with n-butanol

Silica-immobilized Aquivion® resin with high mesoporosity and acid-site accessibility demonstrated good activity, selectivity and reusability for glycerol etherification withn-butanol.

Glycerol etherification with TBA: high yield to poly-ethers using a membrane assisted batch reactor

In this work, a novel approach to obtain high yield to poly-tert-butylglycerolethers by glycerol etherification reaction with tert-butyl alcohol (TBA) is proposed. The limit of this reaction is the production of poly-ethers, which inhibits the formation of poly-ethers potentially usable in the blend with conventional diesel for transportation. The results herein reported demonstrate that the use of a water permselective membrane offers the possibility to shift the equilibrium toward the formation of poly-ethers since the water formed during reaction is continuously and selectively removed from the reaction medium by the recirculation of the gas phase. Using a proper catalyst and optimizing the reaction conditions, in a single experiment, a total glycerol conversion can be reached with a yield to poly-ethers close to 70%, which represents data never before reached using TBA as reactant. The approach here proposed could open up new opportunities for all catalytic reactions affected by water formation.