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1
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Xu Q, Fan J, Ding J, Ye S. Predictive temperature control design for reaction calorimeter based on mechanism parameter model. THE REVIEW OF SCIENTIFIC INSTRUMENTS 2023; 94:095103. [PMID: 37676089 DOI: 10.1063/5.0165929] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/01/2023] [Accepted: 08/20/2023] [Indexed: 09/08/2023]
Abstract
Isothermal control is the most basic and crucial function in the principle of a reaction calorimeter system and affects the speed and validity of the calorimetric experiment. However, the complex and uncertain working conditions in different reaction processes pose a challenge to the adaptability of temperature control algorithms. Aiming at the problem, a heat transfer model of the system is first established for temperature control design. From the simulation results, a prediction model based on equivalent mechanism parameters is determined for the control. Then, an integrated model predictive control (MPC) strategy is presented. To reduce the influence on the temperature control caused by the mismatch of the prediction model, a set of online parameter identification and adjustment methods is proposed. Simulations of the MPC control were implemented to analyze the control's performance. Experiments were also carried out to verify the advantages of the proposed strategy over the proportional-integral-derivative algorithm and demonstrate the role and efficiency of online identification. This control strategy can be applied to other laboratory-scale instruments with tank reactors.
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Affiliation(s)
- Qiyue Xu
- Institute of Industry and Trade Measurement Technology, China Jiliang University, Hangzhou 310018, China
| | - Jiamin Fan
- Institute of Industry and Trade Measurement Technology, China Jiliang University, Hangzhou 310018, China
| | - Jiong Ding
- Institute of Industry and Trade Measurement Technology, China Jiliang University, Hangzhou 310018, China
| | - Shuliang Ye
- Institute of Industry and Trade Measurement Technology, China Jiliang University, Hangzhou 310018, China
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2
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Cogliano T, Russo V, Turco R, Santacesaria E, Di Serio M, Salmi T, Tesser R. Revealing the role of stabilizers in H2O2 for the peroxyformic acid synthesis and decomposition kinetics. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117488] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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3
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Liang J, Ni L, Wu P, Yao H, Chen Q, Fu G, Jiang J. Process safety assessment of semibatch nitration of naphthalene with mixed acid to 1‐nitronaphthalene. AIChE J 2022. [DOI: 10.1002/aic.17679] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Jun Liang
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Lei Ni
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Peihong Wu
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Hang Yao
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Qiang Chen
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Gang Fu
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
| | - Juncheng Jiang
- College of Safety Science and Engineering Nanjing Tech University Nanjing China
- School of Environment and Safety Engineering Changzhou University Changzhou China
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4
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Turco R, Tesser R, Russo V, Cogliano T, Di Serio M, Santacesaria E. Epoxidation of Linseed Oil by Performic Acid Produced In Situ. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02212] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Rosa Turco
- Department of Chemical Sciences, University of Naples Federico II, Complesso Universitario di Monte Sant’Angelo, 80126, Naples, Italy
- Institute for Polymers, Composites and Biomaterials, National Council of Research, Via Campi Flegrei 34, 80078, Pozzuoli, Italy
| | - Riccardo Tesser
- Department of Chemical Sciences, University of Naples Federico II, Complesso Universitario di Monte Sant’Angelo, 80126, Naples, Italy
| | - Vincenzo Russo
- Department of Chemical Sciences, University of Naples Federico II, Complesso Universitario di Monte Sant’Angelo, 80126, Naples, Italy
| | - Tommaso Cogliano
- Department of Chemical Sciences, University of Naples Federico II, Complesso Universitario di Monte Sant’Angelo, 80126, Naples, Italy
| | - Martino Di Serio
- Department of Chemical Sciences, University of Naples Federico II, Complesso Universitario di Monte Sant’Angelo, 80126, Naples, Italy
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5
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Zora N, Rigaux T, Buvat JC, Lefebvre D, Leveneur S. Influence assessment of inlet parameters on thermal risk and productivity: Application to the epoxidation of vegetable oils. J Loss Prev Process Ind 2021. [DOI: 10.1016/j.jlp.2021.104551] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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6
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Santacesaria E, Turco R, Russo V, Di Serio M, Tesser R. Kinetics of Soybean Oil Epoxidation in a Semibatch Reactor. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c04530] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
| | - Rosa Turco
- NICL—Department of Chemical Science, University of Naples Federico II Italy, Complesso Universitario di Monte Sant’Angelo, 80126 Naples, Italy
| | - Vincenzo Russo
- NICL—Department of Chemical Science, University of Naples Federico II Italy, Complesso Universitario di Monte Sant’Angelo, 80126 Naples, Italy
| | - Martino Di Serio
- NICL—Department of Chemical Science, University of Naples Federico II Italy, Complesso Universitario di Monte Sant’Angelo, 80126 Naples, Italy
| | - Riccardo Tesser
- NICL—Department of Chemical Science, University of Naples Federico II Italy, Complesso Universitario di Monte Sant’Angelo, 80126 Naples, Italy
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Olivieri GV, de Quadros JV, Giudici R. Epoxidation Reaction of Soybean Oil: Experimental Study and Comprehensive Kinetic Modeling. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c03847] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Gustavo V. Olivieri
- Department of Chemical Engineering, Universidade de São Paulo, Escola Politécnica, Av. Prof. Luciano Gualberto, Travessa 3, No. 380, São Paulo 05508-010, Brazil
| | - Jacyr V. de Quadros
- Department of Chemical Engineering, Universidade de São Paulo, Escola Politécnica, Av. Prof. Luciano Gualberto, Travessa 3, No. 380, São Paulo 05508-010, Brazil
| | - Reinaldo Giudici
- Department of Chemical Engineering, Universidade de São Paulo, Escola Politécnica, Av. Prof. Luciano Gualberto, Travessa 3, No. 380, São Paulo 05508-010, Brazil
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8
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Dakkoune A, Vernières-Hassimi L, Lefebvre D, Estel L. Early detection and diagnosis of thermal runaway reactions using model-based approaches in batch reactors. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2020.106908] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Jiang J, Cui F, Shen S, Guo X, Ni L, Pan Y. New Thermal Runaway Risk Assessment Methods for Two Step Synthesis Reactions. Org Process Res Dev 2018. [DOI: 10.1021/acs.oprd.8b00266] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Juncheng Jiang
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
| | - Fusheng Cui
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
| | - Saili Shen
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
| | - Xiuxia Guo
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
| | - Lei Ni
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
| | - Yong Pan
- Jiangsu Key Laboratory of Hazardous Chemicals Safety and Control, Colege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
- College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, Jiangsu, China
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10
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Adiabatic correction for the esterification of acetic anhydride by methanol via accurate kinetics. Chin J Chem Eng 2018. [DOI: 10.1016/j.cjche.2017.10.005] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Di Serio M, Russo V, Santacesaria E, Tesser R, Turco R, Vitiello R. Liquid–Liquid–Solid Model for the Epoxidation of Soybean Oil Catalyzed by Amberlyst-16. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00881] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Martino Di Serio
- Università degli Studi di Napoli “Federico II”, IT-80126 Napoli, Italy
| | - Vincenzo Russo
- Università degli Studi di Napoli “Federico II”, IT-80126 Napoli, Italy
| | | | - Riccardo Tesser
- Università degli Studi di Napoli “Federico II”, IT-80126 Napoli, Italy
| | - Rosa Turco
- Università degli Studi di Napoli “Federico II”, IT-80126 Napoli, Italy
| | - Rosa Vitiello
- Università degli Studi di Napoli “Federico II”, IT-80126 Napoli, Italy
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Santacesaria E, Russo V, Tesser R, Turco R, Di Serio M. Kinetics of Performic Acid Synthesis and Decomposition. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00593] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
| | - Vincenzo Russo
- Department
of Chemical Sciences, University of Naples “Federico II”, Via Cinthia, IT-80126, Naples, Italy
| | - Riccardo Tesser
- Department
of Chemical Sciences, University of Naples “Federico II”, Via Cinthia, IT-80126, Naples, Italy
| | - Rosa Turco
- Department
of Chemical Sciences, University of Naples “Federico II”, Via Cinthia, IT-80126, Naples, Italy
| | - Martino Di Serio
- Department
of Chemical Sciences, University of Naples “Federico II”, Via Cinthia, IT-80126, Naples, Italy
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13
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Leveneur S. Thermal Safety Assessment through the Concept of Structure–Reactivity: Application to Vegetable Oil Valorization. Org Process Res Dev 2017. [DOI: 10.1021/acs.oprd.6b00405] [Citation(s) in RCA: 38] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Sébastien Leveneur
- Normandie Univ, INSA Rouen, UNIROUEN, LSPC, EA4704, 76000 Rouen, France
- Laboratory of Industrial
Chemistry and Reaction Engineering, Johan Gadolin Process Chemistry
Centre, Åbo Akademi University, Biskopsgatan 8, FI-20500 Åbo/Turku, Finland
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14
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Cooling and stirring failure for semi-batch reactor: Application to exothermic reactions in multiphase reactor. J Loss Prev Process Ind 2016. [DOI: 10.1016/j.jlp.2016.05.011] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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15
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Wei HY, Guo ZC, Hao L, Bai WS, Wang R, Li S. Identification of the Kinetic Parameters and Autocatalytic Behavior in Esterification via Isoperibolic Reaction Calorimetry. Org Process Res Dev 2016. [DOI: 10.1021/acs.oprd.5b00395] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Hong-Yuan Wei
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
| | - Zi-Chao Guo
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
| | - Lin Hao
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
| | - Wen-Shuai Bai
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
| | - Rui Wang
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
| | - Shuai Li
- School of Chemical Engineering
and Technology, Tianjin University, Tianjin 300072, P.R. China
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17
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Zheng JL, Wärnå J, Salmi T, Burel F, Taouk B, Leveneur S. Kinetic modeling strategy for an exothermic multiphase reactor system: Application to vegetable oils epoxidation using Prileschajew method. AIChE J 2015. [DOI: 10.1002/aic.15037] [Citation(s) in RCA: 61] [Impact Index Per Article: 6.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Jun L. Zheng
- Laboratoire de Sécurité des Procédés Chimiques (LSPC), EA4704, INSA de Rouen; 685 Avenue de l'université, BP 08 76801 Saint-Etienne-du-Rouvray, France
- Normandie Université, INSA de Rouen, PBS UMR 6270 FR 3038 CNRS, INSA de Rouen; 685 Avenue de l'Université 76801 Saint Etienne du Rouvray France
| | - Johan Wärnå
- Laboratory of Industrial Chemistry and Reaction Engineering; Johan Gadolin Process Chemistry Centre, Åbo Akademi University; Biskopsgatan 8 FI-20500 Åbo/Turku Finland
| | - Tapio Salmi
- Laboratory of Industrial Chemistry and Reaction Engineering; Johan Gadolin Process Chemistry Centre, Åbo Akademi University; Biskopsgatan 8 FI-20500 Åbo/Turku Finland
| | - Fabrice Burel
- Normandie Université, INSA de Rouen, PBS UMR 6270 FR 3038 CNRS, INSA de Rouen; 685 Avenue de l'Université 76801 Saint Etienne du Rouvray France
| | - Bechara Taouk
- Laboratoire de Sécurité des Procédés Chimiques (LSPC), EA4704, INSA de Rouen; 685 Avenue de l'université, BP 08 76801 Saint-Etienne-du-Rouvray, France
| | - Sébastien Leveneur
- Laboratoire de Sécurité des Procédés Chimiques (LSPC), EA4704, INSA de Rouen; 685 Avenue de l'université, BP 08 76801 Saint-Etienne-du-Rouvray, France
- Laboratory of Industrial Chemistry and Reaction Engineering; Johan Gadolin Process Chemistry Centre, Åbo Akademi University; Biskopsgatan 8 FI-20500 Åbo/Turku Finland
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Leveneur S, Zheng J, Taouk B, Burel F, Wärnå J, Salmi T. Interaction of thermal and kinetic parameters for a liquid–liquid reaction system: Application to vegetable oils epoxidation by peroxycarboxylic acid. J Taiwan Inst Chem Eng 2014. [DOI: 10.1016/j.jtice.2014.01.015] [Citation(s) in RCA: 34] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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