A Review: Synthesis of Carbon-Based Nano and Micro Materials by High Temperature and High Pressure

A Versatile Sulfur-Assisted Pyrolysis Strategy for High-Atom-Economy Upcycling of Waste Plastics into High-Value Carbon Materials

With the overconsumption of disposable plastics, there is a considerable emphasis on the recycling of waste plastics to relieve the environmental, economic, and health-related consequences. Here, a sulfur-assisted pyrolysis strategy is demonstrated for versatile upcycling of plastics into high-value carbons with an ultrahigh carbon-atom recovery (up to 85%). During the pyrolysis process, the inexpensive elemental sulfur molecules are covalently bonded with polymer chains, and then thermally stable intermediates are produced via dehydrogenation and crosslinking, thereby inhibiting the decomposition of plastics into volatile small hydrocarbons. In this manner, the carbon products obtained from real-world waste plastics exhibit sulfur-rich skeletons with an enlarged interlayer distance, and demonstrate superior sodium storage performance. It is believed that the present results offer a new solution to alleviate plastic pollution and reduce the carbon footprint of plastic industry.

Kinetic Modelling of Electroless Nickel-Phosphorus Plating under High Pressure

In electroless nickel-phosphorus plating (ENPP), growth of the plated layer under high pressure was found to be faster than under ambient pressure. To quantitatively elucidate the effect of high pressure on the mechanism of the ENPP reaction, we propose a kinetic model that takes into account both mass transfer and reaction of the chemical species present in the plating solution. We solved the mass balance equations between the chemical species to calculate the transient changes in the thickness of the plated layer as well as the concentrations of the chemical species in the plating solution. By fitting the calculated results to the experimentally acquired results based on the nonlinear least square method, we determined such parameters as the film mass transfer coefficient, the adsorption constants, and the reaction rate constants of the chemical species in the model. As a result, we found that the film mass transfer coefficient under high pressure was greater than that under ambient pressure and revealed the dependence of the coefficient on pressure. The transient changes in the concentrations of the chemical species in the plating solution that we calculated based on the kinetic model employing our estimated parameters closely modeled the experimental results with the determination coefficients being mostly over 99%.

Temperature-Program Assisted Synthesis of Novel Z-Scheme CuBi₂O₄/β-Bi₂O₃ Composite with Enhanced Visible Light Photocatalytic Performance

Novel Z-Scheme CuBi₂O₄/β-Bi₂O₃ composite photocatalysts with different mass ratios and calcination temperatures were firstly synthesized by the hydrothermal method following a temperature-programmed process. The morphology, crystal structure, and light absorption properties of the as-prepared samples were systematically characterized, and the composites exhibited enhanced photocatalytic activity toward diclofenac sodium (DS) degradation compared with CuBi₂O₄ and β-Bi₂O₃ under visible light irradiation. The optimal photocatalytic efficiency of the composite, achieved at the mass ratio of CuBi₂O₄ and β-Bi₂O₃ of 1:2.25 and the calcination temperature of 600 °C is 92.17%. After the seventh recycling of the composite, the degradation of DS can still reach 82.95%. The enhanced photocatalytic activity of CuBi₂O₄/β-Bi₂O₃ is closely related to OH^•, h⁺ and O₂^•−, and the photocatalytic mechanism of CuBi₂O₄/β-Bi₂O₃ can be explained by the Z-Scheme theory.

Preparation and dispersity of carbon nanospheres by carbonizing polyacrylonitrile microspheres

Polyacrylonitrile microspheres of about 240 nm were synthesized and used as a precursor for preparing carbon nanospheres (CNs) by oxidation and sequential carbonization.

Fundamental properties of high-quality carbon nanofoam: from low to high density

Highly uniform samples of carbon nanofoam from hydrothermal sucrose carbonization were studied by helium ion microscopy (HIM), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Foams with different densities were produced by changing the process temperature in the autoclave reactor. This work illustrates how the geometrical structure, electron core levels, and the vibrational signatures change when the density of the foams is varied. We find that the low-density foams have very uniform structure consisting of micropearls with ≈2-3 μm average diameter. Higher density foams contain larger-sized micropearls (≈6-9 μm diameter) which often coalesced to form nonspherical μm-sized units. Both, low- and high-density foams are comprised of predominantly sp²-type carbon. The higher density foams, however, show an advanced graphitization degree and a stronger sp³-type electronic contribution, related to the inclusion of sp³ connections in their surface network.

Colloidal and micro-carbon spheres derived from low-temperature polymerization reactions

Carbon spheres (CSs) have recently attracted major interest due to their new applications, mainly in energy storage and conversion but also in hard-templating, sorption/catalysis processes, and drug delivery systems. This is attributable to their physico-chemical properties, including their tunable morphology (solid, hollow and core-shell), size, surface area/porosity, good electrical conductivity, low external surface-to-volume ratio, high packing density, enhanced mass transport, robust mechanical stability, low cytotoxicity, and excellent biocompatibility. They can be obtained from a wide variety of carbon precursors and methods. This review covers their production by carbonization of polymer spheres from low-temperature polymerization reactions, considered here as below 250°C. This is a very important method because it allows the synthesis of CSs with different morphologies and doped with other elements or chemical compounds. The preparation of polymer spheres by this technique is well documented in the literature, and the objective of this review is to summarize and give an overview of the most significant publications, proposing a novel classification based on the formation mechanism of the polymer spheres. This classification includes the following polymerization processes: emulsion polymerization and its derivatives, seeded emulsion and inverse emulsion polymerization; precipitation polymerization and its derivative, dispersion polymerization; hard-templating; spray-drying; and hydrothermal or solvothermal treatment of carbohydrates and biomass in general. This review also reports on the morphology and surface characteristics of the CSs obtained by different synthetic approaches. The final section of the review describes the current applications of these CSs, notably in energy storage (supercapacitors and rechargeable batteries) and energy conversion (fuel cells and dye-sensitized solar cells). Besides the numerous applications listed above, they are utilized as sacrificial hard templates to prepare single- and multi-shell hollow spheres of metal oxides and other inorganic compounds and filters, as well as in adsorption and catalysis processes, drug delivery systems, and other minority applications (e.g., lubricants, black pigment in e-papers, and microwave absorber).

Synthesis of carbon microrings using polymer blends as templates

Carbon microrings were produced using a template based on phase separation of amylose/pentadecyl phenol (PDP)/dimethyl sulfoxide (DMSO) mixtures.