Fundamental Science of Cobalt Catalyst Oxidation and Reduction Applied to the Development of a Commercial Fischer–Tropsch Regeneration Process

In Situ Studies of Single-Nanoparticle-Level Nickel Thermal Oxidation: From Early Oxide Nucleation to Diffusion-Balanced Oxide Thickening

High-temperature oxidation mechanisms of metallic nanoparticles have been extensively investigated; however, it is challenging to determine whether the kinetic modeling is applicable at the nanoscale and how the differences in nanoparticle size influence the oxidation mechanisms. In this work, we study thermal oxidation of pristine Ni nanoparticles ranging from 4 to 50 nm in 1 bar 1%O₂/N₂ at 600 °C using in situ gas-cell environmental transmission electron microscopy. Real-space in situ oxidation videos revealed an unexpected nanoparticle surface refacetting before oxidation and a strong Ni nanoparticle size dependence, leading to distinct structural development during the oxidation and different final NiO morphology. By quantifying the NiO thickness/volume change in real space, individual nanoparticle-level oxidation kinetics was established and directly correlated with nanoparticle microstructural evolution with specified fast and slow oxidation directions. Thus, for the size-dependent Ni nanoparticle oxidation, we propose a unified oxidation theory with a two-stage oxidation process: stage 1: dominated by the early NiO nucleation (Avrami-Erofeev model) and stage 2: the Wagner diffusion-balanced NiO shell thickening (Wanger model). In particular, to what extent the oxidation would proceed into stage 2 dictates the final NiO morphology, which depends on the Ni starting radius with respect to the critical thickness under given oxidation conditions. The overall oxidation duration is controlled by both the diffusivity of Ni²⁺ in NiO and the Ni in Ni self-diffusion. We also compare the single-particle kinetic curve with the collective one and discuss the effects of nanoparticle size differences on kinetic model analysis.

Highly sensitive determination of Co(II) ions in solutions by using modified silver nanoparticles

In this manuscript, we report the development of a rapid and facile optic sensor for highly sensitive and selective detection of cobalt ions (Co(II)). The detection strategy was based on the specific silver nanoparticle-glutathione interaction and later on secondary interaction of this structure with cysteine and Co(II) ion. The interaction of these structures creates a new absorption band in the UV region. The intensity change of this band can be correlated by Co(II) ion concentration. The addition of cysteine decreases the Surface Plasmon Resonance (SPR) of silver nanoparticles but does not provide quantitative information. The proposed method offers the advantage of improved sensitivity for detection of Co(II) ions in a very short time period. Co(II) ions create a unique absorption peak during the complex formation and this peak provides sensitive determination of this metal ion in existence of other metal ions. The peak is visible only after taking the first derivative of absorption spectra. Under the optimized conditions, the detection limit of the method is around 0.68 μM. In addition, the synthesized silver nanoparticles (AgNPs) were characterized by atomic force microscopy (AFM). The proposed metal ion sensor provides a very facile and convenient way to determine the concentration of Co(II) ions in aqueous system.

New insights into HER catalysis: the effect of nano-silica support on catalysis by silver nanoparticles

Nano-silica support affects the activity of silver nanoparticles towards the hydrogen evolution reaction by (CH₃)₂COH˙ radicals.

Activity enhancement of cobalt catalysts by tuning metal-support interactions

Interactions between metal nanoparticles and support materials can strongly influence the performance of catalysts. In particular, reducible oxidic supports can form suboxides that can decorate metal nanoparticles and enhance catalytic performance or block active sites. Therefore, tuning this metal-support interaction is essential for catalyst design. Here, we investigate reduction-oxidation-reduction (ROR) treatments as a method to affect metal-support interactions and related catalytic performance. Controlled oxidation of pre-reduced cobalt on reducible (TiO₂ and Nb₂O₅) and irreducible (α-Al₂O₃) supports leads to the formation of hollow cobalt oxide particles. The second reduction results in a twofold increase in cobalt surface area only on reducible oxides and proportionally enhances the cobalt-based catalytic activity during Fischer-Tropsch synthesis at industrially relevant conditions. Such activities are usually only obtained by noble metal promotion of cobalt catalysts. ROR proves an effective approach to tune the interaction between metallic nanoparticles and reducible oxidic supports, leading to improved catalytic performance.

Tuning metal-support interaction can strongly influence the performance of a catalyst, and is thus essential for catalyst design. Here, the authors investigate reduction-oxidation-reduction treatments as a method to affect metal-support interactions of cobalt-based catalysts in Fischer-Tropsch synthesis.

Investigation of the highly tunable selectivity to linear α-olefins in Fischer–Tropsch synthesis over silica-supported Co and CoMn catalysts by carburization–reduction pretreatment

An efficient strategy to tune the selectivity to α-olefins in FTS over Co-based catalysts has been developed.

Enhanced catalytic activity of cobalt catalysts for Fischer–Tropsch synthesis via carburization and hydrogenation and its application to regeneration

In Fischer–Tropsch synthesis (FTS), cobalt carbide (Co₂C) is not a catalytically active material, but rather an undesired cobalt phase associated with low catalytic performance.

Pronounced Size Dependence in Structure and Morphology of Gas-Phase Produced, Partially Oxidized Cobalt Nanoparticles under Catalytic Reaction Conditions

It is generally accepted that optimal particle sizes are key for efficient nanocatalysis. Much less attention is paid to the role of morphology and atomic arrangement during catalytic reactions. Here, we unravel the structural, stoichiometric, and morphological evolution of gas-phase produced and partially oxidized cobalt nanoparticles in a broad size range. Particles with diameters between 1.4 and 22 nm generated in cluster sources are size selected and deposited on amorphous alumina (Al2O3) and ultrananocrystalline diamond (UNCD) films. A combination of different techniques is employed to monitor particle properties at the stages of production, exposure to ambient conditions, and catalytic reaction, in this case, the oxidative dehydrogenation of cyclohexane at elevated temperatures. A pronounced size dependence is found, naturally classifying the particles into three size regimes. While small and intermediate clusters essentially retain their compact morphology, large particles transform into hollow spheres due to the nanoscale Kirkendall effect. Depending on the substrate, an isotropic (Al2O3) or anisotropic (UNCD) Kirkendall effect is observed. The latter results in dramatic lateral size changes. Our results shed light on the interplay between chemical reactions and the catalyst's structure and provide an approach to tailor the cobalt oxide phase composition required for specific catalytic schemes.