1
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Kshirsagar S, Lakshmi Ramana Susarla N, Ramakrishnan S, Nagy ZK. Process intensification of atorvastatin calcium crystallization for target polymorph development via continuous combined cooling and antisolvent crystallization using an oscillatory baffled crystallizer. Int J Pharm 2022; 627:122172. [PMID: 36084877 PMCID: PMC10759184 DOI: 10.1016/j.ijpharm.2022.122172] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/24/2022] [Revised: 08/31/2022] [Accepted: 09/01/2022] [Indexed: 11/22/2022]
Abstract
In this paper, continuous crystallization of Atorvastatin calcium (ASC) using a continuous oscillatory baffled crystallizer (COBC) has been investigated. Like most API manufacturing, ASC is manufactured batchwise and the pure API is recovered via batch combined cooling and antisolvent crystallization (CCAC) process, which has the challenges of low productivity, wide crystal size distribution (CSD) and sometimes polymorphic form contamination. To overcome the limitations of the batch crystallization, continuous crystallization of ASC was studied in a NiTech (United Kingdom) DN15 COBC, manufactured by Alconbury Weston Ltd. (AWL, United Kingdom), with the aim to improve productivity and CSD of the desired polymorph. The COBC has the advantage of high heat transfer rates and improved mixing that significantly reduces the crystallization time. It also has the advantage of spatial temperature distribution and multiple addition ports to control supersaturation and hence the crystallization process. This work uses an array of process analytical technology (PAT) tools to assess key process parameters that affect the polymorphic outcome and CSD. Two parameters were found to have significant impact on the polymorph, they are ratio of solvent to antisolvent at the point of mixing of the two streams and presence of seeds. The splitting of antisolvent into two addition ports in the COBC was found to give the desired form. The CCAC of ASC in COBC was found to be -30-fold more productive than the batch CCAC process. The cycle time for generating 100 g of desired polymorphic form of ASC also significantly reduced from 22 h in batch process to 12 min in the COBC. The crystals obtained using a CCAC process in a COBC had a narrower CSD compared to that from a batch crystallization process.
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Affiliation(s)
- Shivani Kshirsagar
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 47907, USA; Dr. Reddy's Laboratories Ltd., IPDO, Bachupally, Hyderabad 500090, India
| | | | | | - Zoltan K Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 47907, USA.
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2
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Orehek J, Teslić D, Likozar B. Mechanistic modeling of a continuous multi-segment multi-addition antisolvent crystallization of benzoic acid in a coiled flow inverter (CFI) crystallizer. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121571] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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3
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Rosenbaum T, Mbachu V, Mitchell NA, Gamble JF, Cho P, Engstrom JD. Comparison of One-Dimensional and Two-Dimensional Population Balance Models for Optimization of a Crystallization Process for a Needle-Shaped Active Pharmaceutical Ingredient. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.1c00344] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Tamar Rosenbaum
- Drug Product Science and Technology, Bristol-Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey 08903, United States
| | - Victoria Mbachu
- Drug Product Science and Technology, Bristol-Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey 08903, United States
| | - Niall Anthony Mitchell
- Process Systems Enterprise (PSE) − A Siemens Business, 6th Floor East, 26-28 Hammersmith Grove, London W6 7HA, United Kingdom
| | - John Francis Gamble
- Drug Product Science and Technology, Bristol-Myers Squibb, Moreton CH46 1QW, United Kingdom
| | - Patricia Cho
- Chemical and Synthetic Development, Bristol-Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey 08903, United States
| | - Joshua D. Engstrom
- Drug Product Science and Technology, Bristol-Myers Squibb, 1 Squibb Drive, New Brunswick, New Jersey 08903, United States
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4
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Orehek J, Češnovar M, Teslić D, Likozar B. Mechanistic crystal size distribution (CSD)-based modelling of continuous antisolvent crystallization of benzoic acid. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.04.007] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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5
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Zhao Y, Cui J, Liu L, Hou G, Kamaraju VK, Glennon B. Crystal Growth Kinetics of Benzoic Acid in Aqueous Ethanol Solution. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c05162] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yan Zhao
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
- Synthesis and Solid State Pharmaceutical Centre (SSPC), School of Chemical and Bioprocess Engineering, University College Dublin, Dublin D4, Ireland
| | - Jingjing Cui
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
| | - Lu Liu
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
| | | | | | - Brian Glennon
- Synthesis and Solid State Pharmaceutical Centre (SSPC), School of Chemical and Bioprocess Engineering, University College Dublin, Dublin D4, Ireland
- APC Ltd, Dublin D4, Ireland
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6
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Crystal-size distribution-based dynamic process modelling, optimization, and scaling for seeded batch cooling crystallization of Active Pharmaceutical Ingredients (API). Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2020.10.029] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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7
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Orehek J, Teslić D, Likozar B. Continuous Crystallization Processes in Pharmaceutical Manufacturing: A Review. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00398] [Citation(s) in RCA: 36] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
Affiliation(s)
- Jaka Orehek
- National Institute of Chemistry, Hajdrihova 19, 1001 Ljubljana, Slovenia
- Lek d. d., Sandoz, a Novartis division, Verovškova 57, 1526 Ljubljana, Slovenia
| | - Dušan Teslić
- Lek d. d., Sandoz, a Novartis division, Verovškova 57, 1526 Ljubljana, Slovenia
| | - Blaž Likozar
- National Institute of Chemistry, Hajdrihova 19, 1001 Ljubljana, Slovenia
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8
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Diab S, Gerogiorgis DI. No More Than Three: Technoeconomic Mixed Integer Nonlinear Programming Optimization of Mixed Suspension, Mixed Product Removal Crystallizer Cascades for Melitracen, an Antidepressant API. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c03535] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Samir Diab
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Dimitrios I. Gerogiorgis
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
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9
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Population Balance Modeling with Coupled Agglomeration and Disintegration Processes for TiO2 Nanoparticles Formation and Experimental Validation. J CLUST SCI 2020. [DOI: 10.1007/s10876-020-01895-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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10
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Fed-Batch Sucrose Crystallization Model for the B Massecuite Vacuum Pan, Solution by Deterministic and Heuristic Methods. Processes (Basel) 2020. [DOI: 10.3390/pr8091145] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Fed-batch crystallization is a crucial step for sugar production. In order to relate parameters that are difficult to measure (average diameter of the crystals and total mass formed) to other easier to measure parameters (volume, temperature, and concentration), a model was developed for a B massecuite vacuum pan composed of mass and energy balances together with empirical relations that describe the crystal development inside equipment. The generated system of ordinary differential equations (ODE) had eight parameters which were adjusted through minimization of relative differences between the model results and experimental data. It was solved through the function fmincon, available in MATLABTM, which is a deterministic and gradient-based optimization method. The objective of this paper is to improve the model obtained and, for this purpose, two metaheuristic functions were used: genetic algorithm and particle swarm. To compare the results, the convergence time of each algorithm was used as well as the resulting quadratic deviation. The particle swarm method was the best option among the three used, presenting a shorter execution time and lower quadratic relative deviation.
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11
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Development of novel cascade type crystallizer for continuous production of crystalline particles. J IND ENG CHEM 2020. [DOI: 10.1016/j.jiec.2020.06.021] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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12
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Diab S, Gerogiorgis DI. Design Space Identification and Visualization for Continuous Pharmaceutical Manufacturing. Pharmaceutics 2020; 12:E235. [PMID: 32151096 PMCID: PMC7150984 DOI: 10.3390/pharmaceutics12030235] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/31/2020] [Revised: 03/02/2020] [Accepted: 03/03/2020] [Indexed: 11/16/2022] Open
Abstract
Progress in continuous flow chemistry over the past two decades has facilitated significant developments in the flow synthesis of a wide variety of Active Pharmaceutical Ingredients (APIs), the foundation of Continuous Pharmaceutical Manufacturing (CPM), which has gained interest for its potential to reduce material usage, energy and costs and the ability to access novel processing windows that would be otherwise hazardous if operated via traditional batch techniques. Design space investigation of manufacturing processes is a useful task in elucidating attainable regions of process performance and product quality attributes that can allow insight into process design and optimization prior to costly experimental campaigns and pilot plant studies. This study discusses recent demonstrations from the literature on design space investigation and visualization for continuous API production and highlights attainable regions of recoveries, material efficiencies, flowsheet complexity and cost components for upstream (reaction + separation) via modeling, simulation and nonlinear optimization, providing insight into optimal CPM operation.
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Affiliation(s)
| | - Dimitrios I. Gerogiorgis
- School of Engineering, Institute for Materials and Processes (IMP), University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, UK;
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13
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Ma Y, Wu S, Macaringue EGJ, Zhang T, Gong J, Wang J. Recent Progress in Continuous Crystallization of Pharmaceutical Products: Precise Preparation and Control. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00362] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yiming Ma
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Estevao Genito Joao Macaringue
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Teng Zhang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
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14
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15
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Benitez-Chapa AG, Nigam KDP, Alvarez AJ. Process Intensification of Continuous Antisolvent Crystallization Using a Coiled Flow Inverter. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b04160] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Andrea G. Benitez-Chapa
- Tecnologico de Monterrey, School of Engineering and Sciences, Av. Eugenio Garza Sada 2501, Monterrey, N. L. 64849, México
| | - Krishna D. P. Nigam
- Tecnologico de Monterrey, School of Engineering and Sciences, Av. Eugenio Garza Sada 2501, Monterrey, N. L. 64849, México
- Indian Institute of Technology Delhi, Department of Chemical Engineering, Hauz Khas, New Delhi 110016, India
| | - Alejandro J. Alvarez
- Tecnologico de Monterrey, School of Engineering and Sciences, Av. Eugenio Garza Sada 2501, Monterrey, N. L. 64849, México
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16
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Dafnomilis A, Diab S, Rodman AD, Boudouvis AG, Gerogiorgis DI. Multiobjective Dynamic Optimization of Ampicillin Batch Crystallization: Sensitivity Analysis of Attainable Performance vs Product Quality Constraints. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b03488] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Antonios Dafnomilis
- School of Chemical Engineering, National Technical University of Athens, Athens 15780, Greece
| | - Samir Diab
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Alistair D. Rodman
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Andreas G. Boudouvis
- School of Chemical Engineering, National Technical University of Athens, Athens 15780, Greece
| | - Dimitrios I. Gerogiorgis
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
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17
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Crystallization of fesoterodine fumarate active pharmaceutical ingredient: Modelling of thermodynamic equilibrium, nucleation, growth, agglomeration and dissolution kinetics and temperature cycling. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2019.02.019] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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18
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Diab S, McQuade DT, Gupton BF, Gerogiorgis DI. Process Design and Optimization for the Continuous Manufacturing of Nevirapine, an Active Pharmaceutical Ingredient for HIV Treatment. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00381] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/15/2023]
Affiliation(s)
- Samir Diab
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - D. Tyler McQuade
- Department of Chemical and Life Sciences Engineering, School of Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-3028, United States
| | - B. Frank Gupton
- Department of Chemical and Life Sciences Engineering, School of Engineering, Virginia Commonwealth University, Richmond, Virginia 23284-3028, United States
| | - Dimitrios I. Gerogiorgis
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
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19
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Schall JM, Capellades G, Myerson AS. Methods for estimating supersaturation in antisolvent crystallization systems. CrystEngComm 2019. [DOI: 10.1039/c9ce00843h] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Common simplifying assumptions to the thermodynamic expression of supersaturation can impose large errors on kinetics, yield, and process design.
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Affiliation(s)
- Jennifer M. Schall
- Department of Chemical Engineering
- Massachusetts Institute of Technology
- Cambridge
- USA
| | - Gerard Capellades
- Department of Chemical Engineering
- Massachusetts Institute of Technology
- Cambridge
- USA
| | - Allan S. Myerson
- Department of Chemical Engineering
- Massachusetts Institute of Technology
- Cambridge
- USA
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20
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Darmali C, Mansouri S, Yazdanpanah N, Woo MW. Mechanisms and Control of Impurities in Continuous Crystallization: A Review. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b04560] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Christine Darmali
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
| | - Shahnaz Mansouri
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
| | - Nima Yazdanpanah
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Meng W. Woo
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
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21
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Acevedo D, Jarmer DJ, Burcham CL, Polster CS, Nagy ZK. A continuous multi-stage mixed-suspension mixed-product-removal crystallization system with fines dissolution. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.05.029] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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22
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Bhoi S, Sarkar D. Constructing regions of attainable sizes and achieving target size distribution in a batch cooling sonocrystallization process. ULTRASONICS SONOCHEMISTRY 2018; 42:162-170. [PMID: 29429657 DOI: 10.1016/j.ultsonch.2017.11.017] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/25/2017] [Revised: 09/24/2017] [Accepted: 11/13/2017] [Indexed: 06/08/2023]
Abstract
The application of ultrasound to a crystallization process has several interesting benefits. The temperature of the crystallizer increases during ultrasonication and this makes it difficult for the temperature controller of the crystallizer to track a set temperature trajectory precisely. It is thus necessary to model this temperature rise and the temperature-trajectory tracking ability of the crystallizer controller to perform model-based dynamic optimization for a given cooling sonocrystallization set-up. In our previous study, we reported a mathematical model based on population balance framework for a batch cooling sonocrystallization of l-asparagine monohydrate (LAM). Here we extend the previous model by including energy balance equations and a Generic Model Control algorithm to simulate the temperature controller of the crystallizer that tracks a cooling profile during crystallization. The improved model yields very good closed-loop prediction and is conveniently used for studies related to particle engineering by optimization. First, the model is used to determine the regions of attainable particle sizes for LAM batch cooling sonocrystallization process by solving appropriate dynamic optimization problems. Then the model is used to determine optimal operating conditions for achieving a target crystal size distribution. The experimental evidence clearly demonstrates the efficiency of the particle engineering approach by optimization.
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Affiliation(s)
- Stutee Bhoi
- Department of Chemical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Debasis Sarkar
- Department of Chemical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India.
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23
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Affiliation(s)
- Levente L. Simon
- Dep. of Chemical EngineeringIllinois Institute of TechnologyChicago IL 60616
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24
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Wang T, Lu H, Wang J, Xiao Y, Zhou Y, Bao Y, Hao H. Recent progress of continuous crystallization. J IND ENG CHEM 2017. [DOI: 10.1016/j.jiec.2017.06.009] [Citation(s) in RCA: 78] [Impact Index Per Article: 11.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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25
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Hemalatha K, Rani KY. Multiobjective Optimization of Unseeded and Seeded Batch Cooling Crystallization Processes. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00586] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- K. Hemalatha
- Process Dynamics and Control group, Chemical Engineering Department & ‡Academy of Scientific and Innovative Research (AcSIR), CSIR-Indian Institute of Chemical Technology, Hyderabad 500007, India
| | - K. Yamuna Rani
- Process Dynamics and Control group, Chemical Engineering Department & ‡Academy of Scientific and Innovative Research (AcSIR), CSIR-Indian Institute of Chemical Technology, Hyderabad 500007, India
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26
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Robertson K. Using flow technologies to direct the synthesis and assembly of materials in solution. Chem Cent J 2017; 11:4. [PMID: 28101131 PMCID: PMC5215996 DOI: 10.1186/s13065-016-0229-1] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2016] [Accepted: 12/02/2016] [Indexed: 02/08/2023] Open
Abstract
In the pursuit of materials with structure-related function, directing the assembly of materials is paramount. The resultant structure can be controlled by ordering of reactants, spatial confinement and control over the reaction/crystallisation times and stoichiometries. These conditions can be administered through the use of flow technologies as evidenced by the growing widespread application of microfluidics for the production of nanomaterials; the function of which is often dictated or circumscribed by size. In this review a range of flow technologies is explored for use in the control of self-assembled systems: including techniques for reagent ordering, mixing control and high-throughput optimisation. The examples given encompass organic, inorganic and biological systems and focus on control of shape, function, composition and size.Graphical abstract.
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Affiliation(s)
- K Robertson
- Department of Chemistry, University of Bath, Bath, BA2 7AY UK
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27
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Stolzenburg P, Garnweitner G. Experimental and numerical insights into the formation of zirconia nanoparticles: a population balance model for the nonaqueous synthesis. REACT CHEM ENG 2017. [DOI: 10.1039/c7re00005g] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The nonaqueous synthesis of zirconia nanoparticles was investigated and modeled by a comprehensive population balance equation framework that simulates the entire particle formation process to predict final nanoparticle properties as well as their evolvement during the synthesis.
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Affiliation(s)
- Pierre Stolzenburg
- Institute for Particle Technology and Laboratory for Emerging Nanometrology
- Technische Universität Braunschweig
- 38104 Braunschweig
- Germany
| | - Georg Garnweitner
- Institute for Particle Technology and Laboratory for Emerging Nanometrology
- Technische Universität Braunschweig
- 38104 Braunschweig
- Germany
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28
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Bhoi S, Lenka M, Sarkar D. Particle engineering by optimization for the unseeded batch cooling crystallization of l-asparagine monohydrate. CrystEngComm 2017. [DOI: 10.1039/c7ce01291h] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A model-based optimization approach is proposed to obtain temperature profiles to achieve the target CSD in a batch cooling crystallization process.
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Affiliation(s)
- Stutee Bhoi
- Department of Chemical Engineering
- Indian Institute of Technology Kharagpur
- Kharagpur 721302
- India
| | - Maheswata Lenka
- Department of Chemical Engineering
- Indian Institute of Technology Kharagpur
- Kharagpur 721302
- India
| | - Debasis Sarkar
- Department of Chemical Engineering
- Indian Institute of Technology Kharagpur
- Kharagpur 721302
- India
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29
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Su Q, Rielly CD, Powell KA, Nagy ZK. Mathematical modelling and experimental validation of a novel periodic flow crystallization using MSMPR crystallizers. AIChE J 2016. [DOI: 10.1002/aic.15510] [Citation(s) in RCA: 30] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Qinglin Su
- Dept. of Chemical Engineering, EPSRC Centre in Continuous Manufacturing and Crystallisation; Loughborough University; Leicestershire LE11 3TU U.K
| | - Chris D. Rielly
- Dept. of Chemical Engineering, EPSRC Centre in Continuous Manufacturing and Crystallisation; Loughborough University; Leicestershire LE11 3TU U.K
| | - Keddon A. Powell
- Dept. of Chemical Engineering, EPSRC Centre in Continuous Manufacturing and Crystallisation; Loughborough University; Leicestershire LE11 3TU U.K
- Technology Innovation Centre, University of Strathclyde; Glasgow Lanarkshire G1 1RD U.K
| | - Zoltan K. Nagy
- Dept. of Chemical Engineering, EPSRC Centre in Continuous Manufacturing and Crystallisation; Loughborough University; Leicestershire LE11 3TU U.K
- School of Chemical Engineering; Purdue University; West Lafayette IN 47907
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30
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Ridder BJ, Majumder A, Nagy ZK. Parametric, Optimization-Based Study on the Feasibility of a Multisegment Antisolvent Crystallizer for in Situ Fines Removal and Matching of Target Size Distribution. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.5b03024] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Bradley J. Ridder
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Aniruddha Majumder
- Department
of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
- School
of Engineering, University of Aberdeen, Aberdeen AB24 3UE, U.K
| | - Zoltan K. Nagy
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
- Department
of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
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Cogoni G, de Souza B, Frawley P. Particle Size Distribution and yield control in continuous Plug Flow Crystallizers with recycle. Chem Eng Sci 2015. [DOI: 10.1016/j.ces.2015.08.041] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Su Q, Benyahia B, Nagy ZK, Rielly CD. Mathematical Modeling, Design, and Optimization of a Multisegment Multiaddition Plug-Flow Crystallizer for Antisolvent Crystallizations. Org Process Res Dev 2015. [DOI: 10.1021/acs.oprd.5b00110] [Citation(s) in RCA: 39] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Qinglin Su
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, U.K
| | - Brahim Benyahia
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, U.K
| | - Zoltan K. Nagy
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, U.K
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907-2100, United States
| | - Chris D. Rielly
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, U.K
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Zhao Y, Kamaraju VK, Hou G, Power G, Donnellan P, Glennon B. Kinetic identification and experimental validation of continuous plug flow crystallisation. Chem Eng Sci 2015. [DOI: 10.1016/j.ces.2015.02.019] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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McGlone T, Briggs NEB, Clark CA, Brown CJ, Sefcik J, Florence AJ. Oscillatory Flow Reactors (OFRs) for Continuous Manufacturing and Crystallization. Org Process Res Dev 2015. [DOI: 10.1021/acs.oprd.5b00225] [Citation(s) in RCA: 134] [Impact Index Per Article: 14.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Thomas McGlone
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Naomi E. B. Briggs
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Catriona A. Clark
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Cameron J. Brown
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Jan Sefcik
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Department of Chemical and Process Engineering, University of Strathclyde, 75 Montrose Street, Glasgow G1 1XJ, United Kingdom
| | - Alastair J. Florence
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
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Vetter T, Burcham CL, Doherty MF. Designing Robust Crystallization Processes in the Presence of Parameter Uncertainty Using Attainable Regions. Ind Eng Chem Res 2015. [DOI: 10.1021/acs.iecr.5b00693] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Thomas Vetter
- School of Chemical Engineering
and Analytical Science, University of Manchester, Manchester M13 9PL, United Kingdom
| | - Christopher L. Burcham
- Small Molecule Design and Development, Eli Lilly & Company, Indianapolis, Indiana 46285, United States
| | - Michael F. Doherty
- Department of Chemical Engineering, University of California, Santa Barbara, California 93106, United States
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Acevedo D, Tandy Y, Nagy ZK. Multiobjective Optimization of an Unseeded Batch Cooling Crystallizer for Shape and Size Manipulation. Ind Eng Chem Res 2015. [DOI: 10.1021/acs.iecr.5b00173] [Citation(s) in RCA: 41] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- David Acevedo
- School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Yanssen Tandy
- School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Zoltan K. Nagy
- School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
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37
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Sang-Il Kwon J, Nayhouse M, Orkoulas G, Christofides PD. Crystal shape and size control using a plug flow crystallization configuration. Chem Eng Sci 2014. [DOI: 10.1016/j.ces.2014.07.058] [Citation(s) in RCA: 73] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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