Hydrodynamics of Microbubble Suspension Flow in Pipes

Analysis of stability of silica nano-particle-laden microbubble dispersion

Microbubbles are small gas-filled bubbles which have wide application in various industries. The stability of microbubble is of primary concern for the application of microbubble. In this research, the stability of microbubble dispersion generated using CTAB surfactant is analyzed by drainage mechanism. The stability of microbubble dispersion is studied on the basis of the half-life of microbubble dispersion. Microbubble dispersion gas fraction and apparent rise velocity of interface of microbubble dispersion are also calculated. The size of microbubble is estimated from the apparent rise velocity of interface of microbubble dispersion. Further, silica nano-particles are added to the surfactants to study their effect on the stability of microbubble dispersion. The observed results clearly indicate that the stability of microbubble dispersion is significantly affected by the surfactant concentration and the weight of silica nano-particle in the liquid. Similar results were observed for the apparent rise velocity of interface and bubble size of dispersion. The present work may be beneficial for the application of microbubble in various chemical and biochemical industries and scientific community.

A micro-jet array for economic intensification of gas transfer in bioreactors

Bioreactors are of interest for gas-to-liquid conversion of stranded or waste industrial gases, such as CO, CH₄ , or syngas. Process economics requires reduction of bioreactor cost and size while maintaining intense production via rapid delivery of gases to the liquid phase (i.e., high k_L a). Here, we show a novel bioreactor design that outperforms all known technology in terms of gas transfer energy efficiency (k_L a per power density) while operating at high k_L a (i.e., near 0.8 s^-1 ). The reactor design uses a micro-jet array to break feedstock gas into a downward microbubble flow. Hydrodynamic and surfactant measurements show the reactor's advanced performance arises from its bubble breakage mechanism, which limits fluid shear to a thin plane located at an optimal location for bubble breakage. Power dissipation and k_L are shown to scale with micro-jet diameter rather than reactor diameter, and the micro-jet array achieves improved performance compared to classical impinging-jets, ejector, or U-loop reactors. The hydrodynamic mechanism by which the micro-jets break bubbles apart is shown to be shearing the bubbles into filaments then fragmentation by surface tension rather than "cutting in half" of bubbles. Guided by these hydrodynamic insights, strategies for industrial design are given. © 2018 American Institute of Chemical Engineers Biotechnol. Prog., 35: e2710, 2019.