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Cao J, Zhou J, Wang L, Cao Y. Effective Synthesis of m-Xylylene Dicarbamate via Carbonylation of m-Xylylene Diamine with Ethyl Carbamate over Hierarchical TS-1 Catalysts. ACS OMEGA 2022; 7:23851-23857. [PMID: 35847328 PMCID: PMC9280973 DOI: 10.1021/acsomega.2c02535] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Carbonylation of m-xylylene diamine (XDA) with ethyl carbamate to produce m-xylylene dicarbamate (XDC), which is the crucial intermediate for the production of m-xylylene diisocyanate (XDI), over the hierarchical TS-1 (HTS-1) zeolite catalyst was studied. The catalysts were characterized by Brunauer-Emmett-Teller, X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and temperature-programed desorption of ammonia techniques systematically. The results showed that the high performance of HTS-1 could be attributed to the weak acidity and high V meso/V total ratio of the catalyst. Impacts of reaction time and reusage on the HTS-1 catalyst were also investigated. Under 6 h and 200 °C, XDA conversion could reach 100% with 88.5% XDC yield. Furthermore, partial loss of Ti active sites with Lewis acidity on the catalyst surface led to the decrease of XDC yield during recycling. Moreover, a possible reaction mechanism for the title reaction was primarily proposed.
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Affiliation(s)
- Junya Cao
- China
University of Mining & Technology, Beijing 100083, China
| | - Junya Zhou
- China
University of Mining & Technology, Beijing 100083, China
- Key
Laboratory of Green Process and Engineering, National Engineering
Research Center of Green Recycling for Strategic Metal Resources.
Institute of Process Engineering, Chinese
Academy of Sciences, Beijing 100190, China
| | - Liguo Wang
- Key
Laboratory of Green Process and Engineering, National Engineering
Research Center of Green Recycling for Strategic Metal Resources.
Institute of Process Engineering, Chinese
Academy of Sciences, Beijing 100190, China
| | - Yan Cao
- Key
Laboratory of Green Process and Engineering, National Engineering
Research Center of Green Recycling for Strategic Metal Resources.
Institute of Process Engineering, Chinese
Academy of Sciences, Beijing 100190, China
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2
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Samuilov AY, Samuilov YD. Quantum-Chemical Study of Reactions between Dimethyl Carbonate and Methylamine Proceeding through an Addition–Elimination Mechanism on Zinc Oxide Catalysts. RUSSIAN JOURNAL OF PHYSICAL CHEMISTRY A 2022. [DOI: 10.1134/s0036024422020248] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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3
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More GS, Srivastava R. Efficient Activation of CO 2 over Ce-MOF-derived CeO 2 for the Synthesis of Cyclic Urea, Urethane, and Carbamate. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c01759] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Ganesh Sunil More
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar 140001, India
| | - Rajendra Srivastava
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar 140001, India
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4
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Kang M, Zhou H, Qin B, Han C, Tang D, Shang J, Zhao N. Zn/Al/Pb Mixed Oxides as Efficient Heterogeneous Catalysts for the Synthesis of Methyl N-Phenyl Carbamate. ACS OMEGA 2020; 5:22529-22535. [PMID: 32923812 PMCID: PMC7482227 DOI: 10.1021/acsomega.0c03137] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/29/2020] [Accepted: 08/10/2020] [Indexed: 06/11/2023]
Abstract
Dimethyl carbonate aminolysis is an effective and green pathway for the synthesis of methyl N-phenyl carbamate (MPC), which is an important intermediate for the synthesis of polyurethanes and many other chemicals. In this work, we demonstrate the fabrication of Zn/Al/Pb mixed oxides as efficient and stable heterogeneous catalysts for MPC synthesis. The catalysts are prepared via facile coprecipitation and subsequent thermal annealing. Their micromorphology and physical-chemical properties are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning TEM (STEM), X-ray photoelectron spectroscopy (XPS), and NH3-TPD. The results show that rather than being doped into ZnO and/or Al2O3, PbO is highly dispersed in the ZnO/Al2O3 base forming ultrafine nanoparticles. Despite the weak interactions within the mixed oxides, the high density of active sites generates outstanding catalytic activity and cycling stability for MPC synthesis, with an aniline conversion of almost 100% and MPC yield of up to 90% during six repeated tests, providing great potential for their further application.
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Affiliation(s)
- Min Kang
- Department
of Chemistry and Chemical Engineering, Zunyi
Normal College, Zunyi 563002, China
| | - Hai Zhou
- Department
of Chemistry and Chemical Engineering, Zunyi
Normal College, Zunyi 563002, China
| | - Biao Qin
- Department
of Chemistry and Chemical Engineering, Zunyi
Normal College, Zunyi 563002, China
| | - Chang Han
- College
of Biology and Agriculture, Zunyi Normal
College, Zunyi 563002, China
| | - Dajiang Tang
- Department
of Chemistry and Chemical Engineering, Zunyi
Normal College, Zunyi 563002, China
| | - Jiaoping Shang
- Department
of Chemistry and Chemical Engineering, Zunyi
Normal College, Zunyi 563002, China
| | - Ning Zhao
- State
Key Laboratory of Coal Conversion, Institute
of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001, China
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5
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Hsu CM, Wang SJ, Chen YT, Wong DSH. Novel separation process design for non-phosgene dimethylhexane-1,6-dicarbamate synthesis by reacting dimethyl carbonate with 1,6-hexanediamine. J Taiwan Inst Chem Eng 2019. [DOI: 10.1016/j.jtice.2019.02.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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6
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Cao Y, Chi Y, Muhammad A, He P, Wang L, Li H. Non-phosgene synthesis of hexamethylene-1,6-diisocyanate from thermal decomposition of hexamethylene-1,6-dicarbamate over Zn–Co bimetallic supported ZSM-5 catalyst. Chin J Chem Eng 2019. [DOI: 10.1016/j.cjche.2018.05.001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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7
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Cao Y, Zhao L, Zhu G, Wang L, He P, Li H. Kinetic study of methoxycarbonylation of 1,6-hexanediamine with dimethyl carbonate using Mn(OAc)2
catalyst. INT J CHEM KINET 2018. [DOI: 10.1002/kin.21211] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Yan Cao
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
| | - Liyan Zhao
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
| | - Ganyu Zhu
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
| | - Liguo Wang
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
- University of Chinese Academy of Sciences; Beijing China
| | - Peng He
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
| | - Huiquan Li
- CAS Key Laboratory of Green Process and Engineering; Institute of Process Engineering; Chinese Academy of Sciences; National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology; Institute of Process Engineering; Chinese Academy of Sciences; Beijing China
- University of Chinese Academy of Sciences; Beijing China
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8
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Wang P, Liu S, Deng Y. Important Green Chemistry and Catalysis: Non-phosgene Syntheses of Isocyanates - Thermal Cracking Way. CHINESE J CHEM 2017. [DOI: 10.1002/cjoc.201600745] [Citation(s) in RCA: 31] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Peixue Wang
- Centre for Green and Catalysis, State Key Laboratory for Oxo Synthesis and Selective Oxidation, State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics; Chinese Academy of Sciences; Lanzhou Gansu 730000 China
- Qingdao Center of Resource Chemistry & New Materials; Qingdao Shandong 266100 China
| | - Shimin Liu
- Centre for Green and Catalysis, State Key Laboratory for Oxo Synthesis and Selective Oxidation, State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics; Chinese Academy of Sciences; Lanzhou Gansu 730000 China
| | - Youquan Deng
- Centre for Green and Catalysis, State Key Laboratory for Oxo Synthesis and Selective Oxidation, State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics; Chinese Academy of Sciences; Lanzhou Gansu 730000 China
- Qingdao Center of Resource Chemistry & New Materials; Qingdao Shandong 266100 China
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9
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Zhao L, He P, Wang L, Ammar M, Cao Y, Li H. Catalysts screening, optimization and mechanism studies of dimethylhexane-1,6-dicarbamate synthesis from 1,6-hexanediamine and dimethyl carbonate over Mn(OAc)2 catalyst. Catal Today 2017. [DOI: 10.1016/j.cattod.2016.02.059] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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10
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Zhang L, Li H, Li F, Pu Y, Zhao N, Xiao F. Methoxycarbonylation of 1,6-hexanediamine with dimethyl carbonate to dimethylhexane-1,6-dicarbamate over Zn/SiO2 catalyst. RSC Adv 2016. [DOI: 10.1039/c6ra08492c] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022] Open
Abstract
The activated Zn(OAc)2 in Zn/SiO2 catalysts facilitates the activation of DMC which leads to better catalytic performance.
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Affiliation(s)
- Lina Zhang
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
| | - Hongguang Li
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
| | - Feng Li
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
| | - Yanfeng Pu
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
| | - Ning Zhao
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
| | - Fukui Xiao
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan 030001
- PR China
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11
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Computational study of the reaction of dimethyl carbonate with methyl amine on Zn4O4 cluster. COMPUT THEOR CHEM 2015. [DOI: 10.1016/j.comptc.2015.05.004] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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12
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Yang Y, Tang J, Chen X, Fei Z, Cui M, Qiao X. Efficient synthesis of 1,6-hexamethylene diurethane through coupling transesterification and methoxycarbonylation with methyl phenyl carbonate as intermediate. Chin J Chem Eng 2015. [DOI: 10.1016/j.cjche.2014.11.033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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