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Li S, Pang J, Han W, Luo L, Cheng X, Zhao Z, Lv C, Liu J. The Preparation of an Ultrafine Copper Powder by the Hydrogen Reduction of an Ultrafine Copper Oxide Powder and Reduction Kinetics. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1613. [PMID: 38612127 PMCID: PMC11012917 DOI: 10.3390/ma17071613] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/04/2024] [Revised: 03/25/2024] [Accepted: 03/26/2024] [Indexed: 04/14/2024]
Abstract
Ultrafine copper powders were prepared by the air-jet milling of copper oxide (CuO) powders and a subsequent hydrogen (H2) reduction. After milling, the particle size and grain size of CuO powders decreased, while the specific surface area and structural microstrain increased, thereby improving the reaction activity. In a pure H2 atmosphere, the process of CuO reduction was conducted in one step, and followed a pseudo-first-order kinetics model. The smaller CuO powders after milling exhibited higher reduction rates and lower activation energies compared with those without milling. Based on the unreacted shrinking core model, the reduction of CuO powders via H2 was controlled by the interface reaction at the early stage, whereas the latter was limited by the diffusion of H2 through the solid product layer. Additionally, the scanning electron microscopy (SEM) indicated that copper powders after H2 reduction presented a spherical-like shape, and the sintering and agglomeration between particles occurred after 300 °C, which led to a moderate increase in particle size. The preparing parameters (at 400 °C for 180 min) were preferred to obtain ultrafine copper powders with an average particle size in the range of 5.43-6.72 μm and an oxygen content of less than 0.2 wt.%.
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Affiliation(s)
- Shiwen Li
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Jianming Pang
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Wei Han
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Lingen Luo
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Xiaoyu Cheng
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Zhimin Zhao
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Chaoran Lv
- China Iron & Steel Research Institute Group, Beijing 100081, China; (S.L.); (L.L.); (C.L.)
| | - Jue Liu
- College of Quality and Technical Supervision, Hebei University, Baoding 071002, China;
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Masoud N, Clement V, van Haasterecht T, Führer M, Hofmann JP, Bitter JH. Shedding Light on Solid Sorbents: Evaluation of Supported Potassium Carbonate Particle Size and Its Effect on CO 2 Capture from Air. Ind Eng Chem Res 2022; 61:14211-14221. [PMID: 36193442 PMCID: PMC9524576 DOI: 10.1021/acs.iecr.2c01508] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 08/29/2022] [Accepted: 08/29/2022] [Indexed: 12/04/2022]
Abstract
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Solid sorbents are essential for developing technologies
that directly
capture CO2 from air. In solid sorbents, metal oxides and/or
alkali metal carbonates such as potassium carbonate (K2CO3) are promising active components owing to their high
thermal stability, low cost, and ability to chemisorb the CO2 present at low concentrations in air. However, this chemisorption
process is likely limited by internal diffusion of CO2 into
the bulk of K2CO3. Therefore, the size of the
K2CO3 particles is expected to be an important
factor in determining the kinetics of the sorption process during
CO2 capture. To date, the effects of particle size on supported
K2CO3 sorbents are unknown mainly because particle
sizes cannot be unambiguously determined. Here, we show that by using
a series of techniques, the size of supported K2CO3 particles can be established. We prepared size-tuned carbon-supported
K2CO3 particles by tuning the K2CO3 loading. We further used melting point depression of K2CO3 particles to collectively estimate the average
K2CO3 particle sizes. Using these obtained average
particle sizes, we show that the particle size critically affects
the efficiency of the sorbent in CO2 capture from air and
directly affects the kinetics of CO2 sorption as well as
the energy input needed for the desorption step. By evaluating the
mechanisms involved in the diffusion of CO2 and H2O into K2CO3 particles, we relate the microscopic
characteristics of sorbents to their macroscopic performance, which
is of interest for industrial-scale CO2 capture from air.
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Affiliation(s)
- Nazila Masoud
- Biobased Chemistry and Technology, Wageningen University, P.O. Box 17, 6700AA Wageningen, The Netherlands
| | - Victorien Clement
- Biobased Chemistry and Technology, Wageningen University, P.O. Box 17, 6700AA Wageningen, The Netherlands
| | - Tomas van Haasterecht
- Biobased Chemistry and Technology, Wageningen University, P.O. Box 17, 6700AA Wageningen, The Netherlands
| | - Marlene Führer
- Biobased Chemistry and Technology, Wageningen University, P.O. Box 17, 6700AA Wageningen, The Netherlands
| | - Jan P. Hofmann
- Laboratory for Inorganic Materials and Catalysis, Department of Chemical Engineering and Chemistry, Eindhoven University of Technology, P.O. Box 513, 5600MB Eindhoven, The Netherlands
- Surface Science Laboratory, Department of Materials and Earth Sciences, Technical University of Darmstadt, Otto-Berndt-Strasse 3, 64287 Darmstadt, Germany
| | - Johannes Hendrik Bitter
- Biobased Chemistry and Technology, Wageningen University, P.O. Box 17, 6700AA Wageningen, The Netherlands
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Mixed-Combustion Characteristics and Reaction Kinetics of Municipal Sludge and Corn Straw in Micro-Fluidized Bed. ENERGIES 2022. [DOI: 10.3390/en15072637] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
Abstract
With economic development, the output of municipal sludge (MS) continues to increase, and the effective utilization of corn straw (CS) also plays an important role in promoting “carbon neutrality”. The mixed combustion of solid wastes is a very environmentally friendly technology; however, little research has occurred regarding the combustion characteristics and reaction kinetics of MS and CS in a fluidized bed. Therefore, this study used a micro-fluidized bed and process mass spectrometer to evaluate the mixed-combustion characteristics of MS and CS and analyze the effects of the temperature and mixing ratios on the reaction rate. Isothermal kinetics were used to calculate the activation energy, pre-exponential factors, and other kinetic parameters of this reaction. The results showed that with an increasing reaction temperature, the combustion reaction rate of MS and CS under different mixing ratios increased. The reaction rate of mixed combustion of MS and CS was greater than that of MS or CS alone. Compared with the homogeneous model, the shrinking core model is more suitable for analyzing the mixed-combustion behavior of MS and CS. The calculated activation energies of the mixed combustion in different proportions were lower than that of single fuel combustion. When the ratio of MS to CS was 2:8, the activation energy required for the reaction was minimum (28.00 kJ/mol), the pre-exponential factor was 9.06, and the fitting degree was larger than 0.99, which proved the reliability of the results.
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Simultaneous aggregation and oxidation of nZVI in Rushton equipped agitated vessel: Experimental and modelling. POWDER TECHNOL 2019. [DOI: 10.1016/j.powtec.2019.05.033] [Citation(s) in RCA: 39] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Ghalandari V, Rafsanjani HH. Mathematical Modeling and Simulation of Direct Reduction of Iron Ore in a Moving Bed Reactor by the Single Particle Model. CHEMISTRY & CHEMICAL TECHNOLOGY 2019. [DOI: 10.23939/chcht13.02.205] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Vilardi G, Di Palma L, Verdone N. A physical-based interpretation of mechanism and kinetics of Cr(VI) reduction in aqueous solution by zero-valent iron nanoparticles. CHEMOSPHERE 2019; 220:590-599. [PMID: 30597367 DOI: 10.1016/j.chemosphere.2018.12.175] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/03/2018] [Revised: 12/17/2018] [Accepted: 12/23/2018] [Indexed: 06/09/2023]
Abstract
The aim of this paper is to show the results obtained by investigating the reduction of hexavalent Chromium [Cr(VI)] by iron nano-particles in aqueous solution, interpreted in light of the particle-grain model. The diffusional and geometric parameters that govern and describe the reacting system were estimated from the evidences deriving from the characterization and the experiments conducted, allowing assumptions based on physical principles. Such procedure rendered the particle-grain model a valid choice for the interpretation of the results obtained. The model, used in its dimensionless form, was tested according to a preliminary procedure aimed at analyzing the sensitivity of the system, by varying within wide ranges the ratio between the reaction rate, the diffusive mass transfer rate, and the particle-grain radius, to show how reliable its potential application may be. Subsequently, a non-linear regression procedure was used to estimate the two main parameters of the model that affect the reduction process: (i) the diffusion coefficient within the solid layer produced along with the reaction, Dpc (6.02 E-13 m2 s-1), and (ii) the kinetic constant of the surface reaction, kc (0.21 m s-1). The values found for the parameters were perfectly in line with theoretical considerations and experimental evidences.
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Affiliation(s)
- Giorgio Vilardi
- Sapienza University of Rome, Dept. of Chemical Engineering Materials Environment, Via Eudossiana 18, 00184, Rome, Italy.
| | - Luca Di Palma
- Sapienza University of Rome, Dept. of Chemical Engineering Materials Environment, Via Eudossiana 18, 00184, Rome, Italy
| | - Nicola Verdone
- Sapienza University of Rome, Dept. of Chemical Engineering Materials Environment, Via Eudossiana 18, 00184, Rome, Italy
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Dharanipragada N, Galvita VV, Poelman H, Buelens LC, Marin GB, Longo A. Insight in kinetics from pre-edge features using time resolved in situ
XAS. AIChE J 2017. [DOI: 10.1002/aic.16017] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Affiliation(s)
- N.V.R.A. Dharanipragada
- Dept. of Materials, Textiles and Chemical Engineering, Laboratory for Chemical Technology; Ghent University, Technologiepark 914; B-9052 Ghent Belgium
| | - Vladimir V. Galvita
- Dept. of Materials, Textiles and Chemical Engineering, Laboratory for Chemical Technology; Ghent University, Technologiepark 914; B-9052 Ghent Belgium
| | - Hilde Poelman
- Dept. of Materials, Textiles and Chemical Engineering, Laboratory for Chemical Technology; Ghent University, Technologiepark 914; B-9052 Ghent Belgium
| | - Lukas C. Buelens
- Dept. of Materials, Textiles and Chemical Engineering, Laboratory for Chemical Technology; Ghent University, Technologiepark 914; B-9052 Ghent Belgium
| | - Guy B. Marin
- Dept. of Materials, Textiles and Chemical Engineering, Laboratory for Chemical Technology; Ghent University, Technologiepark 914; B-9052 Ghent Belgium
| | - Alessandro Longo
- Institution Netherlands Organization for Scientific Research (NWO); The European Synchrotron, CS40220, 38043, 71 Avenue des Martyrs; 38000 Grenoble France
- Istituto per lo Studio dei Materiali Nanostrutturati (ISMN); CNR, UOS Palermo, Via Ugo La Malfa, 153; 90146 Palermo Italy
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10
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Ahn H, Choi S. A comparison of the shrinking core model and the grain model for the iron ore pellet indurator simulation. Comput Chem Eng 2017. [DOI: 10.1016/j.compchemeng.2016.11.005] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Buelens LC, Galvita VV, Poelman H, Detavernier C, Marin GB. Kinetics of Multi-Step Redox Processes by Time-Resolved In Situ X-ray Diffraction. CHEM-ING-TECH 2016. [DOI: 10.1002/cite.201600057] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Melchiori T, Gallucci F, Annaland MVS, Canu P. Reacting porous solids with phase segregation. Chem Eng Sci 2015. [DOI: 10.1016/j.ces.2015.04.029] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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