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Ng WZ, Chan ES, Gourich W, Adiiba SH, Liow MY, Ooi CW, Tey BT, Song CP. Unveiling the role of mechanical process intensifications and chemical additives in boosting lipase-catalyzed hydrolysis of vegetable oil for fatty acid production: A comprehensive review. Int J Biol Macromol 2025; 284:138144. [PMID: 39613062 DOI: 10.1016/j.ijbiomac.2024.138144] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/20/2024] [Revised: 11/18/2024] [Accepted: 11/26/2024] [Indexed: 12/01/2024]
Abstract
The enzymatic production of fatty acids from vegetable oils is becoming a preferred method due to its mild conditions, simplicity, and scalability. This review analyzes studies on enzymatic hydrolysis, exploring various feedstocks, lipases, reaction conditions, and conversion yields. However, a key limitation is the longer reaction time compared to conventional methods. This limitation is primarily due to the immiscibility of triacylglycerols (TAGs) with water at low temperatures and pressures, as well as the lower activity of enzymes compared to chemical catalysts. To overcome these issues, chemical additives are identified as the most effective process intensification strategy. They are easy to implement, cause less damage to lipases, and are more efficient than mechanical methods. The impact of various chemical additives was thoroughly examined for potential improvements in the enzymatic hydrolysis of vegetable oils. A synergistic combination of chemical additives comprising ionic liquids (ILs) and polyols, along with ultrasound, as well as the consideration of immobilization techniques were explored. Overall, this review highlights the potential of chemical additives and their synergistic feasibility in enhancing the enzymatic performance of lipase-catalyzed hydrolysis reactions.
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Affiliation(s)
- Wei Zhe Ng
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Eng-Seng Chan
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia.
| | - Wail Gourich
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Siti Hanifah Adiiba
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Min Ying Liow
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Chien Wei Ooi
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Beng Ti Tey
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia
| | - Cher Pin Song
- Department of Chemical Engineering, School of Engineering, Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia; Monash-Industry Plant Oils Research Laboratory (MIPO), Monash University Malaysia, Jalan Lagoon Selatan, Bandar Sunway, 47500 Subang Jaya, Selangor, Malaysia.
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Emebu S, Osaikhuiwuomwan O, Mankonen A, Udoye C, Okieimen C, Janáčová D. Influence of moisture content, temperature, and time on free fatty acid in stored crude palm oil. Sci Rep 2022; 12:9846. [PMID: 35701515 PMCID: PMC9198255 DOI: 10.1038/s41598-022-13998-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2022] [Accepted: 05/18/2022] [Indexed: 11/09/2022] Open
Abstract
Consequent to the importance of crude palm oil (CPO) to global food processing industries, and the need for quality assurance of CPO. A kinetic model that describes changes of free fatty acid (FFA) in industrially stored CPO has been developed. CPO FFA is a well-known indicator of the deterioration of CPO. The effect of initial moisture content, storage temperature, and time on CPO FFA have been investigated in this work. Specifically, statistical multi-regression models for changes in FFA and moisture content (MC) were developed at P-value < 0.05 or 95% confidence interval fence. It was found that CPO FFA increases with an increase in moisture content, temperature, and time in their linear term and in respect to decreases in their quadratic term, and interaction between moisture content and temperature. The CPO MC was also found to decrease with an increase in temperature and time and increases in the quadratic term of temperature. Although while the model for CPO FFA, based on Fisher's F-test: [Formula: see text], showed no lack-of-fit; that of CPO MC showed lack-of-fit, [Formula: see text]. Furthermore, based on inference from the statistical model, their kinetic models were also developed. While the CPO FFA kinetic, found to be a half-order kinetic model and its other auxiliary models showed a very good fit (R2 {0.9933-0.8614} and RMSE {0.0020-3.6716}); that of CPO MC was a poorly fitted first-order kinetic model (R2 {0.9885-0.3935} and RMSE {0.0605-17.8501}).
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Affiliation(s)
- Samuel Emebu
- Department of Automatic Control and Informatics, Tomas Bata University, Jižní Svahy Nad Stráněmi 4511, 76001, Zlin, Czech Republic. .,Department of Chemical Engineering, University of Benin, PO Box 1154, Benin City, Nigeria.
| | | | - Aleksi Mankonen
- Department of Energy, Lappeenranta-Lahti University of Technology, Mukkulankatu 19, 15210, Lahti, Finland
| | - Chinweike Udoye
- Institute for Systemic Inflammation Research, University of Lubeck, Ratzeburger Allee 160, 23562, Lubeck, Germany
| | - Charity Okieimen
- Department of Chemical Engineering, University of Benin, PO Box 1154, Benin City, Nigeria
| | - Dagmar Janáčová
- Department of Automatic Control and Informatics, Tomas Bata University, Jižní Svahy Nad Stráněmi 4511, 76001, Zlin, Czech Republic
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Ma C, Zhang Y, Yang C, Zhang Y, Zhang M, Tang J. Cetyl trimethyl ammonium bromide-activated lipase from Aspergillus oryzae immobilized with Cu3(PO4)2⋅3H2O via biomineralization for hydrolysis of olive oil. Lebensm Wiss Technol 2022. [DOI: 10.1016/j.lwt.2022.113204] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
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He R, Zou Y, Muhammad Y, Tong Z. Study on the Intensification of Reaction Kinetics and Reactive Distillation for the Esterification of N-Butyl Acetate Using [HSO 3-BMIM][HSO 4] as a High-Efficiency Ionic Liquid Catalyst. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02062] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Ruining He
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology, School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, China
| | - Yun Zou
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology, School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, China
| | - Yaseen Muhammad
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology, School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, China
- Institute of Chemical Sciences, University of Peshawar, 25120 Peshawar, Khyber Pakhtunkhwa, Pakistan
| | - Zhangfa Tong
- Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology, School of Chemistry and Chemical Engineering, Guangxi University, Nanning 530004, China
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Lv E, Ding S, Lu J, Yi W, Ding J. Separation and purification of fatty acids by membrane technology: a critical review. INTERNATIONAL JOURNAL OF CHEMICAL REACTOR ENGINEERING 2020. [DOI: 10.1515/ijcre-2019-0224] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
AbstractFatty acids (FAs) are a very important group of raw materials for chemical industry, and the technology of separating or purifying the FAs from the reaction product mixture has always been the hotspot of research. Membrane processes for separation of FAs are being increasingly reported. Compared with conventional FAs separation methods, membrane separation has the advantages of low energy consumption, system compactness, high separation efficiency, easy scale-up, high available surface area per unit volume and low working temperatures, thereby attracting considerable attention of many researchers. In this regards, this paper critically reviewed the developments of methods for FAs separation and purification, and the future prospects of coupling membrane technology with hydrolysis for enhanced production of FAs.
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Affiliation(s)
- Enmin Lv
- College of Chemistry and Chemical Engineering, Shandong University of Technology, Zibo, Shandong255000, China
| | - Shaoxuan Ding
- College of Food Science and Engineering, Northwest A&F University, Xianyang712100, China
| | - Jie Lu
- Department of Resources and Environmental Engineering, Shandong University of Technology, Zibo, Shandong255000, China
| | - Weiming Yi
- College of Agricultural Engineering and Food Science, Shandong University of Technology, Zibo, Shandong255000, China
- Shandong Research Center of Engineering and Technology for Clean Energy, Zibo, Shandong255000, China
| | - Jincheng Ding
- College of Chemistry and Chemical Engineering, Shandong University of Technology, Zibo, Shandong255000, China
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Lv E, Ding S, Lu J, Li Z, Du L, Zhang S, Ding J. Response Surface Methodology Optimization and Kinetic Study of Ultrafiltration-Enhanced, SCER-catalyzed Hydrolysis of Lard. INTERNATIONAL JOURNAL OF CHEMICAL REACTOR ENGINEERING 2019. [DOI: 10.1515/ijcre-2018-0241] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
The integration process of polyethersulphone (PES) ultrafiltration with catalytic hydrolysis of lard was optimized by response surface methodology (RSM). The influences of molar ratio of water to lard, reaction time and transmembrane pressure on the fatty acids (FAs) yield were investigated. Results showed that the maximum FAs yield of 99.52 % was obtained under the optimized conditions of molar ratio of water to lard of 6.0:1.0, reaction time of 10.0 h and transmembrane pressure of 100.0 kPa. Moreover, the membrane cleaning efficiency was studied after four cleanings. Furthermore, the kinetic model of membrane separation process was investigated and the activation energy and pre-exponential factor were determined.
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Su CH, Nguyen HC, Nguyen ML, Tran PT, Wang FM, Guan YL. Liquid lipase-catalyzed hydrolysis of gac oil for fatty acid production: Optimization using response surface methodology. Biotechnol Prog 2018; 34:1129-1136. [PMID: 30281955 DOI: 10.1002/btpr.2714] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/12/2018] [Revised: 08/19/2018] [Accepted: 08/24/2018] [Indexed: 01/08/2023]
Abstract
Fatty acids are valuable products because they have wide industrial applications in the manufacture of detergents, cosmetics, food, and various biomedical applications. In enzyme-catalyzed hydrolysis, the use of immobilized lipase results in high production cost. To address this problem, Eversa Transform lipase, a new and low-cost liquid lipase formulation, was used for the first time in oil hydrolysis with gac oil as a triglyceride source in this study. Response surface methodology was employed to optimize the reaction conditions and establish a reliable mathematical model for predicting hydrolysis yield. A maximal yield of 94.16% was obtained at a water-to-oil molar ratio of 12.79:1, reaction temperature of 38.9 °C, enzyme loading of 13.88%, and reaction time of 8.41 h. Under this optimal reaction condition, Eversa Transform lipase could be reused for up to eight cycles without significant loss in enzyme activity. This study indicates that the use of liquid Eversa Transform lipase in enzyme-catalyzed oil hydrolysis could be a promising and cheap method of fatty acid production. © 2018 American Institute of Chemical Engineers Biotechnol. Prog., 2018.
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Affiliation(s)
- Chia-Hung Su
- Graduate School of Biochemical Engineering, Ming Chi University of Technology, New Taipei City, Taiwan
| | - Hoang Chinh Nguyen
- Faculty of Applied Sciences, Ton Duc Thang University, Ho Chi Minh City, Vietnam
| | - My Linh Nguyen
- Faculty of Applied Sciences, Ton Duc Thang University, Ho Chi Minh City, Vietnam
| | - Phung Thanh Tran
- Faculty of Applied Sciences, Ton Duc Thang University, Ho Chi Minh City, Vietnam
| | - Fu-Ming Wang
- Graduate Inst. of Applied Science and Technology, National Taiwan University of Science and Technology, Taipei, Taiwan
| | - Yu-Lin Guan
- Graduate School of Biochemical Engineering, Ming Chi University of Technology, New Taipei City, Taiwan
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Lv E, Ding S, Lu J, Du L, Li Z, Li J, Zhang S, Ding J. An integrated process of catalytic hydrolysis and membrane separation for fatty acids production from lard oil. CAN J CHEM ENG 2018. [DOI: 10.1002/cjce.23156] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Enmin Lv
- College of Chemistry and Chemical Engineering; Shandong University of Technology; Zibo Shandong 255000 China
| | - Shaoxuan Ding
- College of Food Science and Engineering; Northwest A&F University; Xianyang 712100 China
| | - Jie Lu
- Department of Resources and Environmental Engineering; Shandong University of Technology; Zibo Shandong 255000 China
| | - Lixiong Du
- College of Chemistry and Chemical Engineering; Shandong University of Technology; Zibo Shandong 255000 China
| | - Zhuang Li
- College of Chemistry and Chemical Engineering; Shandong University of Technology; Zibo Shandong 255000 China
| | - Jianxin Li
- State Key Laboratory of Separation Membranes and Membrane Processes; School of Materials Science and Engineering; Tianjin Polytechnic University; Tianjin 300387 China
| | - Shuguang Zhang
- College of Chemistry and Chemical Engineering; Shandong University of Technology; Zibo Shandong 255000 China
| | - Jincheng Ding
- College of Chemistry and Chemical Engineering; Shandong University of Technology; Zibo Shandong 255000 China
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Luo H, Hu Y, Wang R, Fan W, Nan G. Regeneration of caprolactam-based Brønsted acidic ionic liquid during transesterification of Jatropha oil. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2017.11.037] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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11
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Caprolactam-Based Brønsted Acidic Ionic Liquids for Biodiesel Production from Jatropha Oil. Catalysts 2017. [DOI: 10.3390/catal7040102] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
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Xu W, Ge XD, Cheng DL, Shao R, Ding JF, Yan XH, Liu TT. Optimization of Epoxidized Methyl Acetoricinoleate Synthesis by Response Surface Methodology. Chem Eng Technol 2017. [DOI: 10.1002/ceat.201600044] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Wei Xu
- Yangcheng Institute of Technology; Jiangsu Key Laboratory of Biochemistry and Biotechnology of Marine Wetland; 1st Avenue Road 224051 Yancheng China
| | - Xiao-Dong Ge
- Yangcheng Institute of Technology; Jiangsu Key Laboratory of Biochemistry and Biotechnology of Marine Wetland; 1st Avenue Road 224051 Yancheng China
| | - De-Lin Cheng
- Yancheng Kanglinda Biotechnology Co., Ltd.; 1st Zhenxing Road, Magou Town 224056 Yancheng China
| | - Rong Shao
- Yangcheng Institute of Technology; Jiangsu Key Laboratory of Biochemistry and Biotechnology of Marine Wetland; 1st Avenue Road 224051 Yancheng China
| | - Jian-Fei Ding
- Yangcheng Institute of Technology; Jiangsu Key Laboratory of Biochemistry and Biotechnology of Marine Wetland; 1st Avenue Road 224051 Yancheng China
| | - Xiu-Hua Yan
- Yangcheng Institute of Technology; Jiangsu Key Laboratory of Biochemistry and Biotechnology of Marine Wetland; 1st Avenue Road 224051 Yancheng China
| | - Ting-Ting Liu
- Nantong University Pharmacy College; Department of Pharmacology; 19st Qixiu Road 226021 Nantong China
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13
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Affiliation(s)
- Ananda S. Amarasekara
- Department of Chemistry, Prairie View A&M University, Prairie View, Texas 77446, United States
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14
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Spectroscopy and kinetics evidence for the hydrogen-bond activating effect of anion/cation of [Bmim]OAc on the hydrolysis of esters. J Mol Liq 2016. [DOI: 10.1016/j.molliq.2016.01.049] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
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15
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da Silva EC, Mendes PR, Brito YC, Meneghetti MR, Meneghetti SM. Hydrolysis of triacylglyceridesin the presence of tin(IV) catalysts. CATAL COMMUN 2016. [DOI: 10.1016/j.catcom.2016.01.032] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022] Open
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Alaba PA, Sani YM, Ashri Wan Daud WM. Efficient biodiesel production via solid superacid catalysis: a critical review on recent breakthrough. RSC Adv 2016. [DOI: 10.1039/c6ra08399d] [Citation(s) in RCA: 55] [Impact Index Per Article: 6.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Biodiesel produced from triglycerides and/or free fatty acids (FFAs) by transesterification and esterification has attracted immense attention during the past decades as a biodegradable, renewable and sustainable fuel.
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Affiliation(s)
- Peter Adeniyi Alaba
- Department of Chemical Engineering
- University of Malaya
- 50603 Kuala Lumpur
- Malaysia
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Lu Ki O, Phuong Lan TN, Felycia Edi S, Suryadi I, Yi-Hsu J. Effect of subcritical water on homogeneous catalysis of used cooking oil hydrolysis. RSC Adv 2016. [DOI: 10.1039/c6ra14807g] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Subcritical water properties affect fatty acid (FA) yield in three different catalyst systems (FA-, acid-, and Cu-catalyzed systems) and Cu removal in the Cu-catalyzed system.
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Affiliation(s)
- Ong Lu Ki
- Department of Chemical Engineering
- National Taiwan University of Science and Technology
- Taipei 10607
- Taiwan
| | | | - Soetaredjo Felycia Edi
- Department of Chemical Engineering
- Widya Mandala Surabaya Catholic University
- Surabaya
- Indonesia
| | - Ismadji Suryadi
- Department of Chemical Engineering
- Widya Mandala Surabaya Catholic University
- Surabaya
- Indonesia
| | - Ju Yi-Hsu
- Department of Chemical Engineering
- National Taiwan University of Science and Technology
- Taipei 10607
- Taiwan
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Synthesis of novel Brønsted–Lewis acidic ionic liquid catalysts and their catalytic activities in acetalization. J IND ENG CHEM 2015. [DOI: 10.1016/j.jiec.2015.04.002] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Hydrolysis of cyclohexyl acetate to cyclohexanol with high selectivity over SO3H-functionalized ionic liquids. REACTION KINETICS MECHANISMS AND CATALYSIS 2015. [DOI: 10.1007/s11144-015-0909-1] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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