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Yao X, Wang Z, Qian M, Deng Q, Sun P. Kinetic Aspects of Esterification and Transesterification in Microstructured Reactors. Molecules 2024; 29:3651. [PMID: 39125055 PMCID: PMC11314161 DOI: 10.3390/molecules29153651] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2024] [Revised: 07/24/2024] [Accepted: 07/29/2024] [Indexed: 08/12/2024] Open
Abstract
Microstructured reactors offer fast chemical engineering transfer and precise microfluidic control, enabling the determination of reactions' kinetic parameters. This review examines recent advancements in measuring microreaction kinetics. It explores kinetic modeling, reaction mechanisms, and intrinsic kinetic equations pertaining to two types of microreaction: esterification and transesterification reactions involving acids, bases, or biocatalysts. The utilization of a micro packed-bed reactor successfully achieves a harmonious combination of the micro-dispersion state and the reaction kinetic characteristics. Additionally, this review presents micro-process simulation software and explores the advanced integration of microreactors with spectroscopic analyses for reaction monitoring and data acquisition. Furthermore, it elaborates on the control principles of the micro platform. The superiority of online measurement, automation, and the digitalization of the microreaction process for kinetic measurements is highlighted, showcasing the vast prospects of artificial intelligence applications.
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Affiliation(s)
- Xingjun Yao
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Zhenxue Wang
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Ming Qian
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Qiulin Deng
- School of Materials Science and Engineering, Southwest University of Science and Technology, Mianyang 621010, China;
| | - Peiyong Sun
- Beijing Institute of Petrochemical Technology, Daxing District, Beijing 102617, China;
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Fellechner O, Smirnova I. Process design of a continuous biotransformation with in situ product removal by cloud point extraction. CAN J CHEM ENG 2021. [DOI: 10.1002/cjce.23967] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
- Oliver Fellechner
- Institute of Thermal Separation Processes Hamburg University of Technology Hamburg Germany
| | - Irina Smirnova
- Institute of Thermal Separation Processes Hamburg University of Technology Hamburg Germany
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3
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Blatkiewicz M, Mißfeldt F, Smirnova I. Dynamic Model of Batch Enzymatic Reactive Distillation for the Production of R-2-Pentyl Butyrate. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b02674] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Michał Blatkiewicz
- Hamburg University of Technology, Institute of Thermal Separation Processes, Eißendorfer Straße 38 (O), 21073 Hamburg, Germany
| | - Fynn Mißfeldt
- Hamburg University of Technology, Institute of Thermal Separation Processes, Eißendorfer Straße 38 (O), 21073 Hamburg, Germany
| | - Irina Smirnova
- Hamburg University of Technology, Institute of Thermal Separation Processes, Eißendorfer Straße 38 (O), 21073 Hamburg, Germany
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4
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Synthesis of n-butyl acetate via reactive distillation column using Candida Antarctica lipase as catalyst. Bioprocess Biosyst Eng 2019; 43:593-604. [PMID: 31741085 DOI: 10.1007/s00449-019-02250-2] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/08/2019] [Accepted: 11/08/2019] [Indexed: 10/25/2022]
Abstract
The reactive distillation process for the synthesis of n-butyl acetate via transesterification of ethyl acetate with n-butyl alcohol catalyzed by immobilized lipase was simulated and experimentally tested in this work. Based on the reaction kinetics, a reactive distillation process model was developed. The effects of theoretical stages number in the reaction section, the rectifying section and stripping section, reflux ratio, feed molar ratio and relative feed position on the transesterification distillation process were investigated. The transesterification of ethyl acetate with n-butyl alcohol was carried out in a small-scale reactive distillation column. The results showed that the optimal operating conditions are as follows: reaction section stages were 13, rectifying section stages were six, stripping section stages were five, reflux ratio was 1, mole ratio of ethyl acetate and n-butanol was 3:1, the feeding positions of n-butanol and ethyl acetate were at the top and bottom of the reaction section, respectively. Compared to the batch reaction with only 60% conversion of n-butanol, the reactive distillation column can improve the conversion of n-butanol (up to 93.6%).At the same time, the experiment verified that the conversion of n-butanol could still reach 72.5%, after the lipase-loaded packing storage in the reaction system at 70 °C for 120 days.
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Fellechner O, Blatkiewicz M, Smirnova I. Reactive Separations for In Situ Product Removal of Enzymatic Reactions: A Review. CHEM-ING-TECH 2019. [DOI: 10.1002/cite.201900027] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Oliver Fellechner
- Hamburg University of Technology Institute of Thermal Separation Processes Eißendorfer Straße 38 21073 Hamburg Germany
| | - Michał Blatkiewicz
- Hamburg University of Technology Institute of Thermal Separation Processes Eißendorfer Straße 38 21073 Hamburg Germany
| | - Irina Smirnova
- Hamburg University of Technology Institute of Thermal Separation Processes Eißendorfer Straße 38 21073 Hamburg Germany
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Li C, Duan C, Fang J, Li H. Process intensification and energy saving of reactive distillation for production of ester compounds. Chin J Chem Eng 2019. [DOI: 10.1016/j.cjche.2018.10.007] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Egger T, Egger LS, Fieg G. Scale and causes of catalyst activity loss in enzymatic catalyzed reactive distillation. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2017.12.050] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Wierschem M, Skiborowski M, Górak A, Schmuhl R, Kiss AA. Techno-economic evaluation of an ultrasound-assisted Enzymatic Reactive Distillation process. Comput Chem Eng 2017. [DOI: 10.1016/j.compchemeng.2017.01.042] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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9
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Kühn S, Sluyter G, Christlieb MA, Heils R, Stöbener A, Kleber J, Smirnova I, Liese A. In Situ Separation of the Chiral Target Compound ( S)-2-Pentanol in Biocatalytic Reactive Distillation. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b01163] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Steffen Kühn
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - Gerrit Sluyter
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - Marc-Andreas Christlieb
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - René Heils
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Anne Stöbener
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - Joscha Kleber
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - Irina Smirnova
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Andreas Liese
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
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Egger T, Fieg G. Enzymatic catalyzed reactive dividing wall column: Experiments and model validation. AIChE J 2016. [DOI: 10.1002/aic.15598] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Torben Egger
- Institute of Process and Plant EngineeringHamburg University of TechnologyHamburg21073 Germany
| | - Georg Fieg
- Institute of Process and Plant EngineeringHamburg University of TechnologyHamburg21073 Germany
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Wierschem M, Boll S, Lutze P, Górak A. Evaluation of the Enzymatic Reactive Distillation for the Production of Chiral Compounds. CHEM-ING-TECH 2015. [DOI: 10.1002/cite.201500109] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Heils R, Jensen JH, Wichert S, Behrens N, Fabuel-Ortega M, Liese A, Smirnova I. Enzymatic Reactive Distillation: Kinetic Resolution of rac-2-Pentanol with Biocatalytic Coatings on Structured Packings. Ind Eng Chem Res 2015. [DOI: 10.1021/acs.iecr.5b02802] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Rene Heils
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Jan-Hendrik Jensen
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Steffen Wichert
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Natalie Behrens
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Mario Fabuel-Ortega
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
| | - Andreas Liese
- Institute
of Technical Biocatalysis, Hamburg University of Technology, Denickestrasse
15, D-21073 Hamburg, Germany
| | - Irina Smirnova
- Institute
of Thermal Separation Processes, Hamburg University of Technology, Eissendorfer Strasse 38, D-21073 Hamburg, Germany
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