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Shin Y, Lee M, Lee J, Kim D, Lee JW. AI-Based Geometry Recognition for Evaluating the Feasibility of Intensified Reaction and Separation Systems. ACS OMEGA 2023; 8:48413-48431. [PMID: 38144077 PMCID: PMC10734293 DOI: 10.1021/acsomega.3c08128] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/16/2023] [Revised: 11/15/2023] [Accepted: 11/16/2023] [Indexed: 12/26/2023]
Abstract
Reactive distillation (RD) provides notable advantages over conventional processes, regarding reduced energy requirements and CO2 emissions. However, as the benefits of RD may not be universally applicable, a comprehensive feasibility assessment is necessary. This study introduced an automated feasibility evaluation procedure for an RD column using an AI-based region recognition approach, reducing the reliance on expert knowledge and heuristics in graphical methods. Through k-means clustering-based image segmentation, topological information on the reaction and separation reachable region was extracted from ternary diagram landscapes. Subsequently, the extracted information was integrated into tray-by-tray calculations to automate the evaluation. This geometric calculation procedure was applied to assess the feasibility of RD columns with different types of reactions. The feasibility results were obtained within seconds, demonstrating the efficiency of the proposed approach. Furthermore, case studies validated the feasibility of the evaluation results for three practical examples using rigorous simulations, confirming its reliability and applicability.
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Affiliation(s)
- Yongbeom Shin
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Minyong Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Jeongwoo Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Donggun Kim
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Jae W. Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
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Lee H, Seo C, Lee M, Lee JW. Synthesis of heat‐integrated pressure‐swing azeotropic distillation using a graphical pinch analysis. AIChE J 2021. [DOI: 10.1002/aic.17476] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Heecheon Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Chaeyeong Seo
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Minyong Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Jae W. Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
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4
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Unfavorable energy integration of reactive dividing wall column for simultaneous esterification reactions. KOREAN J CHEM ENG 2021. [DOI: 10.1007/s11814-020-0682-3] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Lee H, Mo H, Namgung K, Jang W, Lee JW. Energy-Efficient Design of a Novel Double Annular Separation Column Using Pinch Pressure. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01683] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Heecheon Lee
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Haeri Mo
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Kwon Namgung
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Wonjoon Jang
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Jae W. Lee
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
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Jang W, Namgung K, Lee H, Mo H, Lee JW. Enhanced Energy Savings from Simultaneous Triple Esterification of C4 –C6 Alcohols in a Single Reactive Distillation Column. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b05051] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Multiple transesterifications in a reactive dividing wall column integrated with a heat pump. KOREAN J CHEM ENG 2019. [DOI: 10.1007/s11814-019-0271-5] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Jang W, Lee H, Han JI, Lee JW. Energy-Efficient Reactive Dividing Wall Column for Simultaneous Esterification of n-Amyl Alcohol and n-Hexanol. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b00324] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Wonjoon Jang
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
- Department of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Heecheon Lee
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Jong-in Han
- Department of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Jae W. Lee
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
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Yang A, Lv L, Shen W, Dong L, Li J, Xiao X. Optimal Design and Effective Control of the tert-Amyl Methyl Ether Production Process Using an Integrated Reactive Dividing Wall and Pressure Swing Columns. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b03459] [Citation(s) in RCA: 47] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Ao Yang
- School
of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
| | - Liping Lv
- School
of Chemistry and Chemical Engineering, Yangtze Normal University, Fuling, Chongqing 408100, PR China
- Collaborative
Innovation Center for Green Development in Wuling Moutain Area, Yangtze Normal University, Fuling, Chongqing 408100, PR China
- Research Center for Environmental
Monitoring, Hazard Prevention of
Three Gorges Reservoir, Yangtze Normal University, Fuling, Chongqing 408100, China
| | - Weifeng Shen
- School
of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
| | - Lichun Dong
- School
of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
| | - Jie Li
- School
of Chemical Engineering and Analytical Science, The University of Manchester, Manchester M13 9PL, United Kingdom
| | - Xin Xiao
- Division
of Environment Technology and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, P. R. China
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Unique influences of reboiler inventory control on the operation of totally reboiled reactive distillation columns. Chin J Chem Eng 2017. [DOI: 10.1016/j.cjche.2016.07.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Egger T, Fieg G. Enzymatic catalyzed reactive dividing wall column: Experiments and model validation. AIChE J 2016. [DOI: 10.1002/aic.15598] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Torben Egger
- Institute of Process and Plant EngineeringHamburg University of TechnologyHamburg21073 Germany
| | - Georg Fieg
- Institute of Process and Plant EngineeringHamburg University of TechnologyHamburg21073 Germany
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Affiliation(s)
- Phillip E. Savage
- The Pennsylvania State University, University Park, Pennsylvania, United States
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Schröder M, Ehlers C, Fieg G. A Comprehensive Analysis on the Reactive Dividing-Wall Column, its Minimum Energy Demand, and Energy-Saving Potential. Chem Eng Technol 2016. [DOI: 10.1002/ceat.201500722] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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