Heterogenization of Heteropolyacids: A General Discussion on the Preparation of Supported Acid Catalysts

Production of Alkyl Levulinates from Carbohydrate-Derived Chemical Intermediates Using Phosphotungstic Acid Supported on Humin-Derived Activated Carbon (PTA/HAC) as a Recyclable Heterogeneous Acid Catalyst

This work reports a straightforward and high-yielding synthesis of alkyl levulinates (ALs), a class of promising biofuel, renewable solvent, and chemical feedstock of renewable origin. ALs were prepared by the acid-catalyzed esterification of levulinic acid (LA) and by the alcoholysis of carbohydrate-derived chemical platforms, such as furfuryl alcohol (FAL) and α-angelica lactone (α-AGL). Phosphotungstic acid (PTA) was chosen as the solid acid catalyst for the transformation, which was heterogenized on humin-derived activated carbon (HAC) for superior recyclability. Using HAC as catalyst support expands the scope of valorizing humin, a complex furanic resin produced inevitably as a side product (often considered waste) during the acid-catalyzed hydrolysis/dehydration of sugars and polymeric carbohydrates. Under optimized conditions (150 °C, 7 h, 25 wt.% of 20%PTA/HAC-600 catalyst), ethyl levulinate (EL) was obtained in an 85% isolated yield starting from FAL. Using the general synthetic protocol, EL was isolated in 88% and 84% yields from LA and α-AGL, respectively. The 20%PTA/HAC-600 catalyst was successfully recovered from the reaction mixture and recycled for five cycles. A marginal loss in the yield of ALs was observed in consecutive catalytic cycles due to partial leaching of PTA from the HAC support.

Heterogenization of Heteropolyacid with Metal-Based Alumina Supports for the Guaiacol Gas-Phase Hydrodeoxygenation

Because of the global necessity to decrease CO₂ emissions, biomass-based fuels have become an interesting option to explore; although, bio-oils need to be upgraded, for example, by catalytic hydrodeoxygenation (HDO), to reduce oxygen content. This reaction generally requires bifunctional catalysts with both metal and acid sites. For that purpose, Pt-Al₂O₃ and Ni-Al₂O₃ catalysts containing heteropolyacids (HPA) were prepared. HPAs were added by two different methods: the impregnation of a H₃PW₁₂O₄₀ solution onto the support and a physical mixture of the support with Cs_2.5H_0.5PW₁₂O₄₀. The catalysts were characterized by powder X-ray diffraction, Infrared, UV-Vis, Raman, X-ray photoelectron spectroscopy and NH₃-TPD experiments. The presence of H₃PW₁₂O₄₀ was confirmed by Raman, UV-Vis and X-ray photoelectron spectroscopy, while the presence of Cs_2.5H_0.5PW₁₂O₄₀ was confirmed by all of the techniques. However, HPW was shown to strongly interact with the supports, especially in the case of Pt-Al₂O₃. These catalysts were tested in the HDO of guaiacol, at 300 °C, under H₂ and at atmospheric pressure. Ni-based catalysts led to higher conversion and selectivity to deoxygenated compound values, such as benzene. This is attributed to both a higher metal and acidic contents of these catalysts. Among all tested catalysts, HPW/Ni-Al₂O₃ was shown to be the most promising, although it suffered a more severe deactivation with time-on-stream.

Nonthermal Plasma Induced Fabrication of Solid Acid Catalysts for Glycerol Dehydration to Acrolein

The feasibility of fabricating better solid acid catalysts using nonthermal plasma (NTP) technology for biobased acrolein production is demonstrated. NTP discharge exposure was integrated in catalyst fabrication in air or argon atmosphere. The fabricated catalysts were characterized by Brunauer–Emmett–Teller surface area analysis, temperature-programmed desorption of ammonia, X-ray powder diffraction and Fourier-transform infrared spectroscopy of pyridine adsorption, in comparison to regularly prepared catalysts as a control. Further, kinetic results collected via glycerol dehydration experiments were compared, and improvement in acrolein selectivity was displayed when the catalyst was fabricated in the argon NTP, but not in the air NTP. Possible mechanisms for the improvement were also discussed.

Direct hydrogenation of CO2 to dimethyl ether (DME) over hybrid catalysts containing CuO/ZrO2 as a metallic function and heteropolyacids as an acidic function

Dimethyl ether (DME) is considered as a substitution of diesel oil. It can be used in diesel engines because of its high cetane number (> 55). The combustion process does not generate particle matter (PM) or sulphur oxides (SOx) pollutions. One of the methods to obtain DME is direct synthesis from a CO2 and H2 mixture. On the other hand, CO2 is an attractive reagent, which is a safe and economical source of carbon. The aim of this work was to obtain DME in the direct process from the mixture CO2 and H2 in the presence of hybrid catalyst. In these catalytic the CuO/ZrO2 was selected as a metallic function. The montmorillonite K10 modified by heteropolyacids was selected as an acidic function. The catalysts were obtained by different preparation methods and contained various types of heteropolyacids. The catalysts were characterized by following methods: BET/BJH, XRD, SEM, DCS/TG, NH3-TPD and FT-IR. The direct hydrogenation of CO2 was performed in the high pressure fixed-bed flow reactor connected online with GC equipped with TCD and FID detectors. It was shown that both synthesis method of metallic function and the type of heteropolyacids have influence on the total catalytic activity of the hybrid catalyst. The acidity and thermal stability of HPAs are identified as the most important parameters having a decisive influence on the overall catalytic activity of the samples.

Topotactic transformation of homogeneous phosphotungastomolybdic acid materials to heterogeneous solid acid catalyst for carbohydrate conversion to alkyl methylfurfural and alkyl levulinate

The strong interaction of higher transition metal oxides with inorganic non-metals can be promising for generating highly acidic three-dimensional materials by design. A comprehensive controlled acidity of heteropolyacid-like catalyst and interpretation of the microstructure and mechanism of the formation of a versatile heterogeneous solid acid catalyst, HPW₄Mo₁₀O_x has been heterogenized by biomass-derived cystine as organic linkers to control the acidity of as-synthesized materials, which have greater acidity and complexity in separation from the reaction mixture. The new and unique results obtained in catalysis done in biphasic reaction. Cystine binds to the surface of HPW₄Mo₁₀O_x, and the topotactic transition occurred, change the morphology and lattice parameter. We described here a sustainable transformation of highly acidic (0.84 mmol g⁻¹) heteropoly acid (HPW₄Mo₁₀O_x) to cystine anchored on the active surface of the heteropoly acid and controlled the acidity (0.63 mmol g⁻¹) and heterogenized the materials. As synthesized materials have been showing that for the direct formation of alkyl levulinate and furanics intermediate from carbohydrates. HPW₄Mo₁₀O_x and HPW₄Mo₁₀O_x-Cys, act as acidic catalyst, and catalyse the mono- and disaccharides that are dissolved in primary and secondary alcohols to alkyl levulinate (AL) and alkyl methylfurfural at 170 °C under microwave irradiation with glucose as the substrate, AL yield reaches 62% with 84.95% selectivity. The catalyst can be easily recovered by filtration and minimum five times reused after calcination without any substantial change in the product selectivity. The analytical analysis of as-synthesis materials done by NH₃-TPD, BET, XRD, FESEM, TEM, HRTEM, FTIR, ATR, TGA, DTA to stabilized the morphology and acidity controlled mechanism.

The strong interaction of higher transition metal oxides with inorganic non-metals can be promising for generating highly acidic three-dimensional materials by design.

Advances in catalytic production processes of biomass-derived vinyl monomers

This review provides a summary and perspective for three bio-derived vinyl monomers – acrylic acid, methacrylic acid and styrene.

Extending Catalyst Life in Glycerol-to-Acrolein Conversion Using Non-thermal Plasma

Booming biodiesel production worldwide demands valorization of its byproduct of glycerol. Acrolein, an important intermediate chemical, can be produced by gas-phase glycerol dehydration catalyzed by solid acids. Because catalysts that lead to high acrolein selectivity usually deactivate rapidly due to the formation of coke that blocks the active sites on their surface, one major challenge of this method is how to extend the service life of the catalyst. Silica-supported silicotungstic acid (HSiW-Si) is a good example of such a catalyst that shows good activity in glycerol dehydration to acrolein initially, but deactivates quickly. In this study, HSiW-Si was selected to probe the potential of using non-thermal plasma with oxygen-containing gas as the discharge gas (NTP-O₂) to solve the catalyst deactivation problem. NTP-O₂ was found to be effective in coke removal and catalyst regeneration at low temperatures without damaging the Keggin structure of the HSiW-Si catalyst.

Novel Bifunctional Mesoporous Catalysts Based on Preyssler Heteropolyacids for Green Pyrrole Derivative Synthesis

In this paper, we report the synthesis of Preyssler heteropolyacids supported on mesoporous alumina in order to obtain materials with acid–base properties. A series of pyrrole derivatives were synthesized using a suitable procedure under solvent-free conditions. Using the alumina-supported material, more complex pyrrole derivatives can be obtained through a tandem one-pot process that involves the formation of 2-amino-3-cyano 4-H-chromenes by a multicomponent reaction and their subsequent conversion to pyrrole using a Paal–Knorr reaction.

A comparative review of petroleum-based and bio-based acrolein production

Acrolein is an important chemical intermediate for many common industrial chemicals, leading to an array of useful end products. This paper reviews all the synthetic methods, including the former (aldol condensation) and contemporary (partial oxidation of propylene) manufacturing methods, the partial oxidation of propane, and most importantly, the bio-based glycerol-dehydration route. Emphasis is placed on the petroleum-based route from propylene and the bio-based route from glycerol, an abundantly available and relatively inexpensive raw material available from biodiesel production. This review provides technical details and incentives for industrial proyduction that justify a transition toward bio-based acrolein production.