Hydrogen activation and metal hydride formation trigger cluster formation from supported iridium complexes

Regioselective hydroformylation of propene catalysed by rhodium-zeolite

Hydroformylation is an industrial process for the production of aldehydes from alkenes1,2. Regioselective hydroformylation of propene to high-value n-butanal is particularly important, owing to a wide range of bulk applications of n-butanal in the manufacture of various necessities in human daily life3. Supported rhodium (Rh) hydroformylation catalysts, which often excel in catalyst recyclability, ease of separation and adaptability for continuous-flow processes, have been greatly exploited4. Nonetheless, they usually consist of rotationally flexible and sterically unconstrained Rh hydride dicarbonyl centres, only affording limited regioselectivity to n-butanal5-8. Here we show that proper encapsulation of Rh species comprising Rh(I)-gem-dicarbonyl centres within a MEL zeolite framework allows the breaking of the above model. The optimized catalyst exhibits more than 99% regioselectivity to n-butanal and more than 99% selectivity to aldehydes at a product formation turnover frequency (TOF) of 6,500 h-1, surpassing the performance of all heterogeneous and most homogeneous catalysts developed so far. Our comprehensive studies show that the zeolite framework can act as a scaffold to steer the reaction pathway of the intermediates confined in the space between the zeolite framework and Rh centres towards the exclusive formation of n-butanal.

Nested Metal Catalysts: Metal Atoms and Clusters Stabilized by Confinement with Accessibility on Supports

Supported catalysts that are important in technology prominently include atomically dispersed metals and metal clusters. When the metals are noble, they are typically unstable-susceptible to sintering-especially under reducing conditions. Embedding the metals in supports such as organic polymers, metal oxides, and zeolites confers stability on the metals but at the cost of catalytic activity associated with the lack of accessibility of metal bonding sites to reactants. An approach to stabilizing noble metal catalysts while maintaining their accessibility involves anchoring them in molecular-scale nests that are in or on supports. The nests include zeolite pore mouths, zeolite surface cups (half-cages), raft-like islands of oxophilic metals bonded to metal oxide supports, clusters of non-noble metals (e.g., hosting noble metals as single-atom alloys), and nanoscale metal oxide islands that selectively bond to the catalytic metals, isolating them from the support. These examples illustrate a trend toward precision in the synthesis of solid catalysts, and the latter two classes of nested catalysts offer realistic prospects for economical large-scale application.

Single-Atom Catalysts on Covalent Triazine Frameworks: at the Crossroad between Homogeneous and Heterogeneous Catalysis

Heterogeneous single-site and single-atom catalysts potentially enable combining the high catalytic activity and selectivity of molecular catalysts with the easy continuous operation and recycling of solid catalysts. In recent years, covalent triazine frameworks (CTFs) found increasing attention as support materials for particulate and isolated metal species. Bearing a high fraction of nitrogen sites, they allow coordinating molecular metal species and stabilizing particulate metal species, respectively. Dependent on synthesis method and pretreatment of CTFs, materials resembling well-defined highly crosslinked polymers or materials comparable to structurally ill-defined nitrogen-containing carbons result. Accordingly, CTFs serve as model systems elucidating the interaction of single-site, single-atom and particulate metal species with such supports. Factors influencing the transition between molecular and particulate systems are discussed to allow deriving tailored catalyst systems.

Single atom catalysts in Van der Waals gaps

Single-atom catalysts provide efficiently utilized active sites to improve catalytic activities while improving the stability and enhancing the activities to the level of their bulk metallic counterparts are grand challenges. Herein, we demonstrate a family of single-atom catalysts with different interaction types by confining metal single atoms into the van der Waals gap of two-dimensional SnS2. The relatively weak bonding between the noble metal single atoms and the host endows the single atoms with more intrinsic catalytic activity compared to the ones with strong chemical bonding, while the protection offered by the layered material leads to ultrahigh stability compared to the physically adsorbed single-atom catalysts on the surface. Specifically, the trace Pt-intercalated SnS2 catalyst has superior long-term durability and comparable performance to that of commercial 10 wt% Pt/C catalyst in hydrogen evolution reaction. This work opens an avenue to explore high-performance intercalated single-atom electrocatalysts within various two-dimensional materials.

Interconversion of Atomically Dispersed Platinum Cations and Platinum Clusters in Zeolite ZSM-5 and Formation of Platinum gem-Dicarbonyls

Catalysts composed of platinum dispersed on zeolite supports are widely applied in industry, and coking and sintering of platinum during operation under reactive conditions require their oxidative regeneration, with the platinum cycling between clusters and cations. The intermediate platinum species have remained only incompletely understood. Here, we report an experimental and theoretical investigation of the structure, bonding, and local environment of cationic platinum species in zeolite ZSM-5, which are key intermediates in this cycling. Upon exposure of platinum clusters to O₂ at 700 °C, oxidative fragmentation occurs, and Pt²⁺ ions are stabilized at six-membered rings in the zeolite that contain paired aluminum sites. When exposed to CO under mild conditions, these Pt²⁺ ions form highly uniform platinum gem-dicarbonyls, which can be converted in H₂ to Pt^δ+ monocarbonyls. This conversion, which weakens the platinum-zeolite bonding, is a first step toward platinum migration and aggregation into clusters. X-ray absorption and infrared spectra provide evidence of the reductive and oxidative transformations in various gas environments. The chemistry is general, as shown by the observation of platinum gem-dicarbonyls in several commercially used zeolites (ZSM-5, Beta, mordenite, and Y).

Highly efficient hydrogenation of phenol to cyclohexanol over Ni-based catalysts derived from Ni-MOF-74

Highly efficient Ni@C-400 catalyst for selective hydrogenation of phenol to cyclohexanol was developed from Ni-MOF-74.

Prototype Atomically Dispersed Supported Metal Catalysts: Iridium and Platinum

When metal nanoparticles on supports are made smaller and smaller-to the limit of atomic dispersion-they become cationic and take on new catalytic properties that are only recently being discovered. The synthesis of these materials is reviewed, including their structure characterization-especially by atomic-resolution electron microscopy and X-ray absorption and infrared spectroscopies-and relationships between structure and catalyst performance, for reactions including hydrogenations, oxidations, and the water gas shift. Structure determination is challenging because of the intrinsic nonuniformity of the support surfaces-and therefore the structures on them-but fundamental understanding has advanced rapidly, benefiting from nearly uniform catalysts consisting of metals on well-defined-crystalline-supports and their characterization by spectroscopy and microscopy. Recent advances in atomic-resolution electron microscopy have spurred the field, providing stunning images and deep insights into structure. The iridium catalysts have typically been made from organoiridium precursors, opening the way to understanding and control of the metal-support bonding and ligands on the metal, including catalytic reaction intermediates. Platinum catalysts are usually made with less precision, from salt precursors, but they catalyze a wider array of reactions than the iridium, typically being stable at higher temperatures and seemingly offering rich prospect for discovery of new catalysts.

Transformation of atomically dispersed platinum in SAPO-37 into platinum clusters: catalyst for ethylene hydrogenation

Atomically dispersed supported platinum catalysts were synthesized by the reaction of Pt(acac)2 (acac = acetylacetonato) with the silicoaluminophosphate molecular sieve SAPO-37, with infrared spectra showing that the reaction involved SAPO OH groups.

Supported cluster catalysts synthesized to be small, simple, selective, and stable

Molecular metal complexes on supports have drawn wide attention as catalysts offering new properties and opportunities for precise synthesis to make uniform catalytic species that can be understood in depth. Here we highlight advances in research with catalysts that are a step more complex than those incorporating single, isolated metal atoms on supports. These more complex catalysts consist of supported noble metal clusters and supported metal oxide clusters, and our emphasis is placed on some of the simplest and best-defined of these catalysts, made by precise synthesis, usually with organometallic precursors. Characterization of these catalysts by spectroscopic, microscopic, and theoretical methods is leading to rapid progress in fundamental understanding of catalyst structure and function, and to expansion of this class of materials. The simplest supported metal clusters incorporate two metal atoms each-they are pair-site catalysts. These and clusters containing several metal atoms have reactivities determined by the metal nuclearity, the ligands on the metal, and the supports, which themselves are ligands. Metal oxide clusters are also included in the discussion presented here, with Zr6O8 clusters that are nodes in metal-organic frameworks being among those that are understood the best. The surface and catalytic chemistries of these metal oxide clusters are distinct from those of bulk zirconia. A challenge in using any supported cluster catalysts is associated with their possible sintering, and recent research shows how metal nanoparticles can be encapsulated in sheaths with well-defined porous structures-zeolites-that make them highly resistant to sintering.

Metal Catalysts for Heterogeneous Catalysis: From Single Atoms to Nanoclusters and Nanoparticles

Metal species with different size (single atoms, nanoclusters, and nanoparticles) show different catalytic behavior for various heterogeneous catalytic reactions. It has been shown in the literature that many factors including the particle size, shape, chemical composition, metal-support interaction, and metal-reactant/solvent interaction can have significant influences on the catalytic properties of metal catalysts. The recent developments of well-controlled synthesis methodologies and advanced characterization tools allow one to correlate the relationships at the molecular level. In this Review, the electronic and geometric structures of single atoms, nanoclusters, and nanoparticles will be discussed. Furthermore, we will summarize the catalytic applications of single atoms, nanoclusters, and nanoparticles for different types of reactions, including CO oxidation, selective oxidation, selective hydrogenation, organic reactions, electrocatalytic, and photocatalytic reactions. We will compare the results obtained from different systems and try to give a picture on how different types of metal species work in different reactions and give perspectives on the future directions toward better understanding of the catalytic behavior of different metal entities (single atoms, nanoclusters, and nanoparticles) in a unifying manner.

Palladium(0) Nanoparticle Formation, Stabilization, and Mechanistic Studies: Pd(acac)₂ as a Preferred Precursor, [Bu₄N]₂HPO₄ Stabilizer, plus the Stoichiometry, Kinetics, and Minimal, Four-Step Mechanism of the Palladium Nanoparticle Formation and Subsequent Agglomeration Reactions

Palladium(0) nanoparticles continue to be important in the field of catalysis. However, and despite the many prior reports of Pd(0)n nanoparticles, missing is a study that reports the kinetically controlled formation of Pd(0)n nanoparticles with the simple stabilizer [Bu4N]2HPO4 in an established, balanced formation reaction where the kinetics and mechanism of the nanoparticle-formation reaction are also provided. It is just such studies that are the focus of the present work. Specifically, the present studies reveal that Pd(acac)2, in the presence of 1 equiv of [Bu4N]2HPO4 as stabilizer in propylene carbonate, serves as a preferred precatalyst for the kinetically controlled nucleation following reduction under 40 ± 1 psig initial H2 pressure at 22.0 ± 0.1 °C to yield 7 ± 2 nm palladium(0) nanoparticles. Studies of the balanced stoichiometry of the Pd(0)n nanoparticle-formation reaction shows that 1.0 Pd(acac)2 consumes 1.0 equiv of H2 and produces 1.0 equiv of Pd(0)n while also releasing 2.0 ± 0.2 equiv of acetylacetone. The inexpensive, readily available HPO4(2-) also proved to be as effective a Pd(0)n nanoparticle stabilizer as the more anionic, sterically larger, "Gold Standard" stabilizer P2W15Nb3O62(9-). The kinetics and associated minimal mechanism of formation of the [Bu4N]2HPO4-stabilized Pd(0)n nanoparticles are also provided, arguably the most novel part of the present studies, specifically the four-step mechanism of nucleation (A → B, rate constant k1), autocatalytic surface growth (A + B → 2B, rate constant k2), bimolecular agglomeration (B + B → C, rate constant k3), and secondary autocatalytic surface growth (A + C → 1.5C, rate constant k4), where A is Pd(acac)2, B represents the growing, smaller Pd(0)n nanoparticles, and C represents the larger, most catalytically active Pd(0)n nanoparticles. Additional details on the mechanism and catalytic properties of the resultant Pd(0)n·HPO4(2-) nanoparticles are provided in this work.

One-step synthesis and applications of highly concentrated silver nanoparticles with an ultra-thin silica shell

One-step synthesis resulting in highly concentrated silver nanoparticles with ultra-thin silica shell that were used for SERS & chemiresistor applications.

Catalytic hydrogenation of liquid alkenes with a silica-grafted hydride pincer iridium(iii) complex: support for a heterogeneous mechanism

The silica-grafted Ir(iii) hydride complex [IrH(O–SBA-15)(POCOP)], prepared by treating [IrH₂(O–SBA-15)] with SBA-15 (mesoporous silica), hydrogenates liquid alkenes at room temperature and under 1 atm H₂ without leaching into solution.

Silica-grafted 16-electron hydride pincer complexes of iridium(III) and their soluble analogues: synthesis and reactivity with CO

The dihydride complexes [IrH2(POCOP)] (1a) and [IrH2(PCP)] (1b) (POCOP = 1,3-bis((di-tert-butylphosphino)oxy)benzene; PCP = 1,3-bis((di-tert-butylphosphino)methyl)benzene) react with the surface silanols of mesoporous amorphous silica (SBA-15) to give H2 and the silica-grafted, 16-electron iridium(III) monohydride species [IrH(O-SBA-15)(pincer)] (2a and 2b). These materials contain a single iridium(III) species, that is a highly dispersed, coordinatively unsaturated siloxo hydride complex, as indicated by solid-state spectroscopic data. The siloxo complexes [IrH((i)Bu-POSS)(POCOP)] (3a) and [IrH((i)Bu-POSS)(PCP)] (3b) ((i)Bu-POSS = OSi8O12(i)Bu7) were prepared as soluble analogues of 2a and 2b to support their spectroscopic characterization. The coordinatively unsaturated, 16-electron species 2a and 2b react with CO to give the six-coordinate iridium(III) adducts [IrH(O-SBA-15)(CO)(POCOP)] (7a) and [IrH(O-SBA-15)(CO)(PCP)] (7b). Due to dissimilar electronic properties of the pincer ligands, 7a undergoes reductive elimination of the silanol forming the Ir(I) complex [Ir(CO)(POCOP)] (8a), whereas 7b is stable in oxidation state of III. The homogeneous siloxo carbonyl complexes [IrH((i)Bu-POSS)(CO)(POCOP)] (9a), [IrH((i)Bu-POSS)(CO)(PCP)] (9b), and [IrH(OSiMe3)(CO)(POCOP)] (11a) were prepared to substantiate the reactivity and the characterization of the silica grafted species.

Molecular metal catalysts on supports: organometallic chemistry meets surface science

Recent advances in the synthesis and characterization of small, essentially molecular metal complexes and metal clusters on support surfaces have brought new insights to catalysis and point the way to systematic catalyst design. We summarize recent work unraveling effects of key design variables of site-isolated catalysts: the metal, metal nuclearity, support, and other ligands on the metals, also considering catalysts with separate, complementary functions on supports. The catalysts were synthesized with the goal of structural simplicity and uniformity to facilitate incisive characterization. Thus, they are essentially molecular species bonded to porous supports chosen for their high degree of uniformity; the supports are crystalline aluminosilicates (zeolites) and MgO. The catalytic species are synthesized in reactions of organometallic precursors with the support surfaces; the precursors include M(L)2(acetylacetonate)1-2, with M = Ru, Rh, Ir, or Au and the ligands L = C2H4, CO, or CH3. Os3(CO)12 and Ir4(CO)12 are used as precursors of supported metal clusters, and some such catalysts are made by ship-in-a-bottle syntheses to trap the clusters in zeolite cages. The simplicity and uniformity of the supported catalysts facilitate precise structure determinations, even in reactive atmospheres and during catalysis. The methods of characterizing catalysts in reactive atmospheres include infrared (IR), extended X-ray absorption fine structure (EXAFS), X-ray absorption near edge structure (XANES), and nuclear magnetic resonance (NMR) spectroscopies, and complementary methods include density functional theory and atomic-resolution aberration-corrected scanning transmission electron microscopy for imaging of individual metal atoms. IR, NMR, XANES, and microscopy data demonstrate the high degrees of uniformity of well-prepared supported species. The characterizations determine the compositions of surface metal complexes and clusters, including the ligands and the metal-support bonding and structure, which identify the supports as ligands with electron-donor properties that influence reactivity and catalysis. Each of the catalyst design variables has been varied independently, illustrated by mononuclear and tetranuclear iridium on zeolite HY and on MgO and by isostructural rhodium and iridium (diethylene or dicarbonyl) complexes on these supports. The data provide examples resolving the roles of the catalyst design variables and place the catalysis science on a firm foundation of organometallic chemistry linked with surface science. Supported molecular catalysts offer the advantages of characterization in the absence of solvents and with surface-science methods that do not require ultrahigh vacuum. Families of supported metal complexes have been made by replacement of ligands with others from the gas phase. Spectroscopically identified catalytic reaction intermediates help to elucidate catalyst performance and guide design. The methods are illustrated for supported complexes and clusters of rhodium, iridium, osmium, and gold used to catalyze reactions of small molecules that facilitate identification of the ligands present during catalysis: alkene dimerization and hydrogenation, H-D exchange in the reaction of H2 with D2, and CO oxidation. The approach is illustrated with the discovery of a highly active and selective MgO-supported rhodium carbonyl dimer catalyst for hydrogenation of 1,3-butadiene to give butenes.

Site isolated complexes of late transition metals grafted on silica: challenges and chances for synthesis and catalysis

Grafting, quo vadis? The reasons for the aggregation of late transition metal complexes on oxide supports under reducing conditions and/or in the presence of π-accepting ligands are discussed, and strategies are suggested to prevent it.