Synthesis of structurally ordered Pt3Ti and Pt3V nanoparticles as methanol oxidation catalysts

Improved Alkaline Hydrogen Evolution Performance of Dealloying Fe75-xCoxSi12.5B12.5 Electrocatalyst

The electrocatalytic performance of a Fe65Co10Si12.5B12.5 Fe-based compounds toward alkaline hydrogen evolution reaction (HER) is enhanced by dealloying. The dealloying process produced a large number of nanosheets on the surface of NS-Fe65Co10Si12.5B12.5, which greatly increased the specific surface area of the electrode. When the dealloying time is 3 h, the overpotential of NS-Fe65Co10Si12.5B12.5 is only 175.1 mV at 1.0 M KOH and 10 mA cm-2, while under the same conditions, the overpotential of Fe65Co10Si12.5B12.5 is 215 mV, which is reduced. In addition, dealloying treated electrodes also show better HER performance than un-dealloying treated electrodes. With the increase in Co doping amount, the overpotential of the hydrogen evolution reaction decreases, and the hydrogen evolution activity is the best when the addition amount of Co is 10%. This work not only provides a basic understanding of the relationship between surface activity and the dealloying of HER catalysts, but also paves a new way for doping transition metal elements in Fe-based electrocatalysts working in alkaline media.

High vacancy formation energy boosts the stability of structurally ordered PtMg in hydrogen fuel cells

Alloys of platinum with alkaline earth metals promise to be active and highly stable for fuel cell applications, yet their synthesis in nanoparticles remains a challenge due to their high negative reduction potentials. Herein, we report a strategy that overcomes this challenge by preparing platinum-magnesium (PtMg) alloy nanoparticles in the solution phase. The PtMg nanoparticles exhibit a distinctive structure with a structurally ordered intermetallic core and a Pt-rich shell. The PtMg/C as a cathode catalyst in a hydrogen-oxygen fuel cell exhibits a mass activity of 0.50 A mgPt-1 at 0.9 V with a marginal decrease to 0.48 A mgPt-1 after 30,000 cycles, exceeding the US Department of Energy 2025 beginning-of-life and end-of-life mass activity targets, respectively. Theoretical studies show that the activity stems from a combination of ligand and strain effects between the intermetallic core and the Pt-rich shell, while the stability originates from the high vacancy formation energy of Mg in the alloy.

High-entropy intermetallics: emerging inorganic materials for designing high-performance catalysts

Alloy materials have been used as promising platforms to upgrade catalytic performance that cannot be achieved with conventional monometallic materials. As a result of numerous efforts, the recent progress in the field of alloy catalysis has been remarkable, and a wide range of new advanced alloys have been considered as potential electro/thermal catalysts. Among advanced alloy materials, high-entropy intermetallics are novel materials, and their excellent catalytic performance has recently been reported. High-entropy intermetallics have several advantages over disordered solid-solution high-entropy alloys, that is, greater structural/thermal stability, more facile site isolation, more precise control of electronic structures, tunability, and multifunctionality. A multidimensional compositional space is indeed limitless, but such a compositional space also provides a well-designed surface configuration because of its ordered nature. In this review, we will provide fundamental insights into high-entropy intermetallics, including thermodynamic properties, synthesis requirements, characterization techniques, roles in catalysis, and reaction examples. The comprehensive information provided in this review will highlight the great application potential of high-entropy intermetallics for catalysis, and will accelerate the development of this newly developed field.

Rationally Designed L12-Pt2RhFe Intermetallic Catalyst with High CO-Tolerance for Alkaline Methanol Electrooxidation

It is a grand challenge to deep understanding of and precise control over functional sites for the rational design of highly efficient catalysts for methanol electrooxidation. Here, an L12-Pt2RhFe intermetallic catalyst with integrated functional components is demonstrated, which exhibits exceptional CO tolerance. The Pt2RhFe/C achieves a superior mass activity of 6.43 A mgPt -1, which is 2.23-fold and 3.53-fold higher than those of PtRu/C and Pt/C. Impressively, the Pt2RhFe/C exhibits a significant enhancement in durability owing to its high CO-tolerance and stability. Density functional theory calculations reveal that high performance of Pt2RhFe intermetallic catalyst arises from the synergistic effect: the strong OH binding energy (OHBE) at Fe sites induce stably adsorbed OH species and thus facilitate the dehydrogenation step of methanol via rapid hydrogen transfer, while moderate OHBE at Rh sites promote the formation of the transition state (Pt-CO···OH-Rh) with a low activation barrier for CO removal. This work provides new insights into the role of OH binding strength in the removal of CO species, which is beneficial for the rational design of highly efficient catalysts.

Gram-scale synthesis of small-sized PtM intermetallics as high-performance catalysts for the hydrogen evolution reaction

Pt-based intermetallics exhibit excellent activity in electrocatalysis. However, their controlled syntheses remain difficult. Herein, carbon-supported PtM (M = Fe, Co, Ni, Zn and Mn) intermetallics with small size (3 nm) were prepared at the gramscale and applied as a highly effective electrocatalyst for the hydrogen evolution reaction.

Synergistic growth of nickel and platinum nanoparticles via exsolution and surface reaction

Bimetallic catalysts combining precious and earth-abundant metals in well designed nanoparticle architectures can enable cost efficient and stable heterogeneous catalysis. Here, we present an interaction-driven in-situ approach to engineer finely dispersed Ni decorated Pt nanoparticles (1-6 nm) on perovskite nanofibres via reduction at high temperatures (600-800 oC). Deposition of Pt (0.5 wt%) enhances the reducibility of the perovskite support and promotes the nucleation of Ni cations via metal-support interaction, thereafter the Ni species react with Pt forming alloy nanoparticles, with the combined processes yielding smaller nanoparticles that either of the contributing processes. Tuneable uniform Pt-Ni nanoparticles are produced on the perovskite surface, yielding reactivity and stability surpassing 1 wt.% Pt/γ-Al2O3 catalysts for CO oxidation. This approach heralds the possibility of in-situ fabrication of supported bimetallic nanoparticles with engineered compositional distributions and performance.

Modulating the d-Band Center of Palladium via Ethylene Glycol Modification: Accelerating Had Desorption for Enhanced Formate Electrooxidation

This study addresses the critical challenge in alkaline direct formate fuel cells (DFFCs) of slow formate oxidation reaction (FOR) kinetics as a result of strong hydrogen intermediate (Had) adsorption on Pd catalysts. We developed WO3-supported Pd nanoparticles (EG-Pd/WO3) via an organic reduction method using ethylene glycol (EG), aiming to modulate the d-band center of Pd and alter Had adsorption dynamics. Cyclic voltammetry demonstrated significantly improved Had desorption kinetics in EG-Pd/WO3 catalysts. Density functional theory (DFT) calculations revealed that the presence of EG reduces the d-band center of Pd, leading to weaker Pd-H bonds and enhanced Had desorption during the FOR. This research provides a new approach to optimize catalyst efficiency in DFFCs, highlighting the potential for more effective and sustainable energy solutions through advanced material engineering.

Cu-Modified Palladium Catalysts: Boosting Formate Electrooxidation via Interfacially OHad-Driven Had Removal

Direct formate fuel cells have gained traction due to their eco-friendly credentials and inherent safety. However, their potential is hampered by the kinetic challenges of the formate oxidation reaction (FOR) on Pd-based catalysts, chiefly due to the unfavorable adsorption of hydrogen species (Had). These species clog the active sites, hindering efficient catalysis. Here, we introduce a straightforward strategy to remedy this bottleneck by incorporating Pd with Cu to expedite the removal of Pd-Had in alkaline media. Notably, Cu plays a pivotal role in bolstering the concentration of hydroxyl adsorbates (OHad) on the surface of catalyst. These OHad species can react with Had, effectively unblocking the active sites for FOR. The as-synthesized catalyst of PdCu/C exhibits a superior FOR performance, boasting a remarkable mass activity of 3.62 A mg-1. Through CO-stripping voltammetry, we discern that the presence of Cu in Pd markedly speeds up the formation of adsorbed hydroxyl species (OHad) at diminished potentials. This, in turn, aids the oxidative removal of Pd-Had, leveraging a synergistic mechanism during FOR. Density functional theory computations further reveal intensified interactions between adsorbed oxygen species and intermediates, underscoring that the Cu-Pd interface exhibits greater oxyphilicity compared to pristine Pd. In this study, we present both experimental and theoretical corroborations, unequivocally highlighting that the integrated copper species markedly amplify the generation of OHad, ensuring efficient removal of Had. This work paves the way, shedding light on the strategic design of high-performing FOR catalysts.

Emerging Pt-based intermetallic nanoparticles for the oxygen reduction reaction

The advancement of highly efficient and enduring platinum (Pt)-based electrocatalysts for the oxygen reduction reaction (ORR) is a critical determinant to enable broad utilization of clean energy conversion technologies. Pt-based intermetallic electrocatalysts offer durability and superior ORR activity over their traditional analogues due to their definite stoichiometry, ordered and extended structures, and favourable enthalpy of formation. With the advent in new synthetic methods, Pt-based intermetallic nanoparticles as a new class of advanced electrocatalysts have been studied extensively in recent years. This review discusses the preparation principles, representative preparation methods of Pt-based intermetallics and their applications in the ORR. Our review is focused on L10 Pt-based intermetallics which have gained tremendous interest recently due to their larger surface strain and enhanced M(3d)-Pt(5d) orbital coupling, particularly in the crystallographic c-axis direction. Additionally, we discuss future research directions to further improve the efficiency of Pt-based intermetallic electrocatalysts with the intention of stimulating increased research ventures in this domain.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Amorphous TiOx Stabilized Intermetallic Pt3Ti Nanocatalyst for Methanol Oxidation Reaction

Intermetallic compounds, featuring atomically ordered structures, have emerged as a class of promising electrocatalysts for fuel cells. However, it remains a formidable challenge to controllably synthesize Pt-based intermetallics during the essential high-temperature annealing process as well as stabilize the nanoparticles (NPs) during the electrocatalytic process. Herein, we demonstrated a Ketjen black supported intermetallic Pt₃Ti nanocatalyst coupled with amorphous TiO_x species (Pt₃Ti-TiO_x/KB). The TiO_x can not only confine Pt₃Ti NPs during the synthesis and electrocatalytic process by a strong metal-oxide interaction but also promote the water dissociation for generating more OH species, thus facilitating the conversion of CO_ad. The Pt₃Ti-TiO_x/KB showed a significantly enhanced mass activity (2.15 A mg_Pt^-1) for the methanol oxidation reaction, compared with Pt₃Ti/KB and Pt/C, and presented an impressively high mass activity retention (∼71%) after the durability test. This work provides an effective strategy of coupling Pt-based intermetallics with functional oxides for developing highly performed electrocatalysts.

Engineering Structurally Ordered High-Entropy Intermetallic Nanoparticles with High-Activity Facets for Oxygen Reduction in Practical Fuel Cells

High-entropy solid-solution alloys have generated significant interest in energy conversion technologies. However, structurally ordered high-entropy intermetallic (HEI) nanoparticles (NPs) have been rarely reported in electrocatalysis applications. Here, we demonstrate structurally ordered PtIrFeCoCu HEI (PIFCC-HEI) NPs with extremely superior performance for both oxygen reduction reaction (ORR) and H₂/O₂ fuel cells. The PIFCC-HEI NPs show an average diameter of 6 nm. Atomic structural characterizations including atomic-resolution energy-dispersive spectroscopy (EDS) mapping technology confirm the ordered intermetallic structure of PIFCC-HEI NPs. As an electrocatalyst for ORR, the PIFCC-HEI/C achieves an ultrahigh mass activity of 7.14 A mg_{noble metals}^-1 at 0.85 V and extraordinary durability over 60 000 potential cycles. Moreover, the fuel cell assembled with PIFCC-HEI/C as the cathode delivers an ultrahigh peak power density of 1.73 W cm^-2 at a back pressure of 1.0 bar and almost no working voltage decay after 80 h operation, certifying the top-level performance among reported fuel cells. Theoretical calculations combined with experimental results reveal that the superior performance of PIFCC-HEI/C for ORR and fuel cells is attributed to its ultrahigh-activity facets. Especially, the (001) facet affords the lowest activation barriers for the rate-limiting step, the optimal downshift of the d-band center, and more efficient regulation of electron structures for ORR. This work not only opens up a new avenue for the fabrication of high-activity facets in the catalysts but also highlights structurally ordered HEI NPs as sufficiently effective catalysts in practical fuel cells and other potential energy-related applications.

Simultaneous Oxidative Cleavage of Lignin and Reduction of Furfural via Efficient Electrocatalysis by P-Doped CoMoO4

Electrochemical oxidative lignin cleavage and coupled 2-furaldehyde reduction provide a promising approach for producing high-value added products. However, developing efficient bifunctional electrocatalysts with noble-metal-like activity still remains a challenge. Here, an efficient electrochemical strategy is reported for the selective oxidative cleavage of C_α -C_β bonds in lignin into aromatic monomers by tailoring the electronic structure through P-doped CoMoO₄ spinels (99% conversion, highest monomer selectivity of 56%). Additionally, the conversion and selectivity of 2-furaldehyde reduction to 2-methyl furan reach 87% and 73%, respectively. In situ Fourier transform infrared and density functional theory analysis reveal that an upward shift of the E_d upon P-doping leads to an increase in the antibonding level, which facilitates the C_α -C_β adsorption of the lignin model compounds, thereby enhancing the bifunctional electrocatalytic activity of the active site. This work explores the potential of a spinel as a bifunctional electrocatalyst for the oxidative cracking of lignin and the reductive conversion of small organic molecules to high-value added chemicals via P-anion modulation.

Cooperative Boron and Vanadium Doping of Nickel Phosphides for Hydrogen Evolution in Alkaline and Anion Exchange Membrane Water/Seawater Electrolyzers

Developing low-cost and high-performance transition metal-based electrocatalysts is crucial for realizing sustainable hydrogen evolution reaction (HER) in alkaline media. Here, a cooperative boron and vanadium co-doped nickel phosphide electrode (B, V-Ni₂ P) is developed to regulate the intrinsic electronic configuration of Ni₂ P and promote HER processes. Experimental and theoretical results reveal that V dopants in B, V-Ni₂ P greatly facilitate the dissociation of water, and the synergistic effect of B and V dopants promotes the subsequent desorption of the adsorbed hydrogen intermediates. Benefiting from the cooperativity of both dopants, the B, V-Ni₂ P electrocatalyst requires a low overpotential of 148 mV to attain a current density of -100 mA cm^-2  with excellent durability. The B, V-Ni₂ P is applied as the cathode in both alkaline water electrolyzers (AWEs) and anion exchange membrane water electrolyzers (AEMWEs). Remarkably, the AEMWE delivers a stable performance to achieve 500 and 1000 mA cm^-2  current densities at a cell voltage of 1.78 and 1.92 V, respectively. Furthermore, the developed AWEs and AEMWEs also demonstrate excellent performance for overall seawater electrolysis.

Toward Electrocatalytic Methanol Oxidation Reaction: Longstanding Debates and Emerging Catalysts

The study of direct methanol fuel cells (DMFCs) has lasted around 70 years, since the first investigation in the early 1950s. Though enormous effort has been devoted in this field, it is still far from commercialization. The methanol oxidation reaction (MOR), as a semi-reaction of DMFCs, is the bottleneck reaction that restricts the overall performance of DMFCs. To date, there has been intense debate on the complex six-electron reaction, but barely any reviews have systematically discussed this topic. To this end, the controversies and progress regarding the electrocatalytic mechanisms, performance evaluations as well as the design science toward MOR electrocatalysts are summarized. This review also provides a comprehensive introduction on the recent development of emerging MOR electrocatalysts with a focus on the innovation of the alloy, core-shell structure, heterostructure, and single-atom catalysts. Finally, perspectives on the future outlook toward study of the mechanisms and design of electrocatalysts are provided.

PtCuRu Nanoflowers with Ru-Rich Edge for Efficient Fuel-Cell Electrocatalysis

Enhancing the catalytic activity of Pt-based alloy by a rational structural design is the key to addressing the sluggish kinetics of direct alcohol fuel cells. Herein, a facile one-pot method is reported to synthesize PtCuRu nanoflowers (NFs). The synergetic effect among Pt, Cu, and Ru can lower the d-band center of Pt, regulate the morphology, generate Ru-rich edge, and allow the exposure of more high index facets. The optimized Pt_0.68 Cu_0.18 Ru_0.14 NFs exhibit outstanding electrocatalytic performances and excellent anti-poisoning abilities. The specific activities for the methanol oxidation reaction (MOR) (7.65 mA cm^-2 ) and ethanol oxidation reaction (EOR) (7.90 mA cm^-2 ) are 6.0 and 7.1 times higher than commercial Pt/C, respectively. The CO stripping experiment and the chronoamperometric (5000 s) demonstrate the superior anti-poisoning property and durability performance. Density functional theory calculations confirm that high metallization degree leads to the decrease of d-band center, the promotion of oxidation of CO, and improvement of the inherent activity and anti-poisoning ability. A Ru-rich edge exposes abundant high index facets to accelerate the reaction kinetics of rate-determining steps by decreasing the energy barrier for forming *HCOOH (MOR) and CC bond breaking (EOR).

Low-temperature N-anchored ordered Pt3Co intermetallic nanoparticles as electrocatalysts for methanol oxidation reaction

To enhance nanocatalyst performance and durability for the methanol oxidation reaction (MOR) in a direct methanol fuel cell, small-sized (2.1 nm) and structurally ordered Pt₃Co intermetallic nanoparticles are uniformly anchored onto nitrogen-doped carbon nanotubes (N-CNTs) via a low-temperature N-anchoring method, and the N-doping abilities of different N-containing reagents are compared. After investigating the microstructure of Pt₃Co/N-CNTs and evaluating their catalytic activity for the MOR, the results show that N-doping facilitates the uniform loading of Pt₃Co NPs and plays a crucial role in improving the electrocatalytic activity of Pt₃Co NPs supported on CNTs. Pt₃Co/N-CNT-M with melamine as the N dopant exhibits the highest MOR activity and stability among all N-CNT-supported Pt₃Co NPs and Pt/N-CNT-M. Density functional theory calculations suggest that the doping of N enhances the binding energy of CNTs to Pt₃Co NPs, and the MOR mechanism shows that the introduction of Co is the reason for the enhancement of MOR reaction kinetics. The excellent electrochemical performance of Pt₃Co/N-CNT-M is mainly attributed to the synergistic effect of N and Pt₃Co intermetallic nanoparticles. The combination of ordered alloy nanoparticles and high-performance carrier N-CNT-M described herein exhibits great potential for fuel cells and may provide an unequivocal direction for the optimization of catalyst performance.

Solid-State Reaction Synthesis of Nanoscale Materials: Strategies and Applications

Nanomaterials (NMs) with unique structures and compositions can give rise to exotic physicochemical properties and applications. Despite the advancement in solution-based methods, scalable access to a wide range of crystal phases and intricate compositions is still challenging. Solid-state reaction (SSR) syntheses have high potential owing to their flexibility toward multielemental phases under feasibly high temperatures and solvent-free conditions as well as their scalability and simplicity. Controlling the nanoscale features through SSRs demands a strategic nanospace-confinement approach due to the risk of heat-induced reshaping and sintering. Here, we describe advanced SSR strategies for NM synthesis, focusing on mechanistic insights, novel nanoscale phenomena, and underlying principles using a series of examples under different categories. After introducing the history of classical SSRs, key theories, and definitions central to the topic, we categorize various modern SSR strategies based on the surrounding solid-state media used for nanostructure growth, conversion, and migration under nanospace or dimensional confinement. This comprehensive review will advance the quest for new materials design, synthesis, and applications.

Ultrafast Carbothermal Shock Constructing Ni3Fe1-xCrx Intermetallic Integrated Electrodes for Efficient and Durable Overall Water Splitting

The development of the electrocatalyst-integrated electrodes with HER/OER bifunctional activity is desirable to reduce the cost and simplify the system of the practical water electrolyzers. Herein, we construct a new type of Ni₃Fe_1-xCr_x (0 ≤ x < 0.3) intermetallic integrated electrodes for overall water splitting via an ultrafast carbothermal shock method. The obtained Ni₃Fe_0.9Cr_0.1/CACC electrode exhibits the optimum performance among all developed electrocatalyst electrodes in this work, and the overpotential is merely 239 mV for OER and 128 mV for HER at 10 mA cm^-2. In addition, the Ni₃Fe_0.9Cr_0.1/CACC electrode shows excellent durability during both OER and HER stability tests at a high current density of 100 mA cm^-2. An electrolyzer, which was assembled with Ni₃Fe_0.9Cr_0.1/CACC electrodes as both the anode and cathode, operates with a low cell voltage of 1.59 V at 10 mA cm^-2. It has been found that the impressive OER activity of Ni₃Fe_0.9Cr_0.1 nanoparticles (NPs) can be ascribed to the stimulative formation of the OER-active Ni³⁺/Fe³⁺ species by the substituted Cr, while the enhanced HER activity is caused by the Cr substitution, which decreases the water dissociation energy barrier. This work provides an ultrafast and facile strategy to develop electrocatalyst-integrated electrodes with low cost and impressive HER/OER bifunctional performance for overall water splitting.

Highly Loaded Independent Pt0 Atoms on Graphdiyne for pH-General Methanol Oxidation Reaction

The emergence of platinum-based catalysts promotes efficient methanol oxidation reactions (MOR). However, the defects of such noble metal catalysts are high cost, easy poisoning, and limited commercial applications. The efficient utilization of a low-cost, anti-poisoning catalyst has been expected. Here, it is skillfully used N-doped graphdiyne (NGDY) to prepare a zero-valent platinum atomic catalyst (Pt/NGDY), which shows excellent activity, high pH adaptability, and high CO tolerance for MOR. The Pt/NGDY electrocatalysts for MOR with specific activity 154.2 mA cm-2 (1449.3 mA mgPt -1 ), 29 mA cm-2 (296 mA mgPt -1 ) and 22 mA cm-2 (110 mA mgPt -1 ) in alkaline, acid, and neutral solutions. The specific activity of Pt/NGDY is 9 times larger than Pt/C in alkaline solution. Density functional theory (DFT) calculations confirm that the incorporation of electronegativity nitrogen atoms can increase the high coverage of Pt to achieve a unique atomic state, in which the shared contributions of different Pt sites reach the balance between the electroactivity and the stability to guarantee the higher performance of MOR and durability with superior anti-poisoning effect.

Vanadium-Incorporated CoP2 with Lattice Expansion for Highly Efficient Acidic Overall Water Splitting

A proton exchange membrane water electrolyzer (PEMWE) in acidic medium is a hopeful scenario for hydrogen production using renewable energy, but the grand challenge lies in substituting noble-metal catalysts. Herein, a robust electrocatalyst of V-CoP₂ porous nanowires arranged on a carbon cloth is successfully fabricated by incorporating vanadium into the CoP₂ lattice. Structural characterizations and theoretical analysis indicate that lattice expansion of CoP₂ caused by V incorporation results in the upshift of the d-band center, which is conducive to hydrogen adsorption for boosting the hydrogen evolution reaction (HER). Besides, V promotes surface reconstruction to generate a thicker Co₃ O₄ layer with an oxygen vacancy that enhances acid-corrosion resistance and optimizes the adsorption of water and oxygen-containing species, thus improving activity and stability toward the oxygen evolution reaction (OER). Accordingly, it presents a superior acidic overall water splitting activity (1.47 V@10 mA cm^-2 ) to Pt-C/CC||RuO₂ /CC (1.59 V@10 mA cm^-2 ), and remarkable stability. This work proposes a new route to design efficient non-noble metal electrocatalysts for PEMWE.

Core-shell Pd-P@Pt-Ni nanoparticles with enhanced activity and durability as anode electrocatalyst for methanol oxidation reaction

Pd-P@Pt-Ni core-shell nanoparticles, which consisted of a Pd-P alloy as a core and Pt-Ni thin layer as a shell, were explored as electrocatalysts for methanol oxidation reaction. The crystallographic information and the electronic properties were fully investigated by X-ray diffraction and X-ray photoelectron spectroscopy. In the methanol electrooxidation reaction, the particles showed high catalytic activity and strong resistance to the poisoning carbonaceous species in comparison with those of commercial Pt/C and the as-prepared Pt/C catalysts. The excellent durability was demonstrated by electrochemically active surface area loss and chronoamperometric measurements. These results would be due to the enhanced catalytic properties of Pt by the double synergistic effects from the core part and the nickel species in the shell part.

Noble Metal-Based Multimetallic Nanoparticles for Electrocatalytic Applications

Noble metal-based multimetallic nanoparticles (NMMNs) have attracted great attention for their multifunctional and synergistic effects, which offer numerous catalytic applications. Combined experimental and theoretical studies have enabled formulation of various design principles for tuning the electrocatalytic performance through controlling size, composition, morphology, and crystal structure of the nanoparticles. Despite significant advancements in the field, the chemical synthesis of NMMNs with ideal characteristics for catalysis, including high activity, stability, product-selectivity, and scalability is still challenging. This review provides an overview on structure-based classification and the general synthesis of NMMN electrocatalysts. Furthermore, postsynthetic treatments, such as the removal of surfactants to optimize the activity, and utilization of NMMNs onto suitable support for practical electrocatalytic applications are highlighted. In the end, future direction and challenges associated with the electrocatalysis of NMMNs are covered.

Cu assisted loading of Pt on CeO2 as a carbon-free catalyst for methanol and oxygen reduction reaction

The widely studied Pt/C catalyst for direct methanol fuel cells (DMFCs) suffers severe carbon corrosion under operation, which undermines the catalytic activity and durability. It is of great importance to develop a carbon-free support with co-catalytic functionality for improving both the activity and durability of Pt-based catalysts. The direct loading of Pt on the smooth surface of oxides may be difficult. Herein, the Cu assisted loading of Pt on CeO2 is developed. Cu pre-coated CeO2 was facilely synthesized and Pt was electrochemically deposited to fabricate the carbon-free PtCu/CeO2 catalyst. The PtCu/CeO2 catalyst has a mass activity up to 1.84 and 1.57 times higher than Pt/C towards methanol oxidation reaction (MOR) and oxygen reduction reaction (ORR), respectively. Better durability is also confirmed by chronoamperometry and accelerated degradation tests. The strategy in this work would be greatly helpful for developing an efficient carbon-free support of Pt-based catalysts for applications in DMFCs.

Enhanced Electrocatalytic Oxidation of Formate via Introducing Surface Reactive Oxygen Species to a CeO2 Substrate

Direct formate fuel cells (DFFCs) as promising energy technologies have been applied for portable and wearable devices. However, for the formate oxidation reaction (FOR), the deficiency of catalysts has prevented DFFCs from practical applications. Herein, we prepared a Pd-loaded CeO₂ catalyst through a simple steam treatment at 400 °C to enhance the catalytic FOR performance. In comparison with the counterpart of Pd/CeO₂ without stream treatment, the as-prepared Pd/CeO₂-ST catalyst has a lower onset potential of 381 mV and a lower peak potential of 0.64 V with a higher peak current of 10.62 mA cm^-2. The experimental results show that the enhanced FOR properties of Pd/CeO₂-ST are ascribed to the introduction of surface reactive oxygen species to the CeO₂ substrate, which substantially promotes the desorption of adsorbed hydrogen (H*) intermediates. Density functional theory (DFT) calculations reveal that on the surface of CeO₂, the abundant oxygen vacancies boost the OH* adsorption ability and accelerate the kinetics of the potential-limiting step. This work not only proposes a new strategy for enhancing the activity of FOR catalysts but also highlights the understanding of the FOR mechanism in alkaline media for DFFC applications.

Sulfur-anchoring synthesis of platinum intermetallic nanoparticle catalysts for fuel cells

[Figure: see text].

Sub-Monolayer YOx /MoOx on Ultrathin Pt Nanowires Boosts Alcohol Oxidation Electrocatalysis

A crucial issue restricting the application of direct alcohol fuel cells (DAFCs) is the low activity of Pt-based electrocatalysts for alcohol oxidation reaction caused by the reaction intermediate (CO*) poisoning. Herein, a new strategy is demonstrated for making a class of sub-monolayer YO_x /MoO_x -surface co-decorated ultrathin platinum nanowires (YO_x /MoO_x -Pt NWs) to effectively eliminate the CO poisoning for enhancing methanol oxidation electrocatalysis. By adjusting the amounts of YO_x and MoO_x decorated on the surface of ultrathin Pt NWs, the optimized 22% YO_x /MoO_x -Pt NWs achieve a high specific activity of 3.35 mA cm^-2 and a mass activity of 2.10 A mg_Pt ^-1 , as well as the enhanced stability. In situ Fourier transform infrared (FTIR) spectroscopy and CO stripping studies confirm the contribution of YO_x and MoO_x to anti-CO poisoning ability of the NWs. Density functional theory (DFT) calculations further reveal that the surface Y and Mo atoms with oxidation states allow COOH* to bind the surface through both the carbon and oxygen atoms, which can lower the free energy barriers for the oxidation of CO* into COOH*. The optimal NWs also show the superior activities toward the electro-oxidation of ethanol, ethylene glycol, and glycerol.

Pt-Based Intermetallic Nanocrystals in Cathode Catalysts for Proton Exchange Membrane Fuel Cells: From Precise Synthesis to Oxygen Reduction Reaction Strategy

Although oxygen reduction reaction (ORR) catalysts have been extensively investigated and developed, there is a lack of clarity on catalysts that can balance high performance and low cost. Pt-based intermetallic nanocrystals are of special interest in the commercialization of proton exchange membrane fuel cells (PEMFCs) due to their excellent ORR activity and stability. This review summarizes the wide range of applications of Pt-based intermetallic nanocrystals in cathode catalysts for PEMFCs and their unique advantages in the field of ORR. Firstly, we introduce the fundamental understanding of Pt-based intermetallic nanocrystals, and highlight the difficulties and countermeasures in their synthesis. Then, the progress of theoretical and experimental studies related to the ORR activity and stability of Pt-based intermetallic nanocrystals in recent years are reviewed, especially the integrated strategies for enhancing the stability of ORR. Finally, the challenges faced by Pt-based intermetallic nanocrystals are summarized and future research directions are proposed. In addition, numerous design ideas of Pt-based intermetallic nanocrystals as ORR catalysts are summarized, aiming to promote further development of commercialization of PEMFC catalysts while fully understanding Pt-based intermetallic nanocrystals.

Rational Design of Single-Atom Site Electrocatalysts: From Theoretical Understandings to Practical Applications

Atomically dispersed metal-based electrocatalysts have attracted increasing attention due to their nearly 100% atomic utilization and excellent catalytic performance. However, current fundamental comprehension and summaries to reveal the underlying relationship between single-atom site electrocatalysts (SACs) and corresponding catalytic application are rarely reported. Herein, the fundamental understandings and intrinsic mechanisms underlying SACs and corresponding electrocatalytic applications are systemically summarized. Different preparation strategies are presented to reveal the synthetic strategies with engineering the well-defined SACs on the basis of theoretical principle (size effect, metal-support interactions, electronic structure effect, and coordination environment effect). Then, an overview of the electrocatalytic applications is presented, including oxygen reduction reaction, hydrogen evolution reaction, oxygen evolution reaction, oxidation of small organic molecules, carbon dioxide reduction reaction, and nitrogen reduction reaction. The underlying structure-performance relationship between SACs and electrocatalytic reactions is also discussed in depth to expound the enhancement mechanisms. Finally, a summary is provided and a perspective supplied to demonstrate the current challenges and opportunities for rational designing, synthesizing, and modulating the advanced SACs toward electrocatalytic reactions.

Microstructure and Optical Properties of Nanostructural Thin Films Fabricated through Oxidation of Au-Sn Intermetallic Compounds

AuSn and AuSn₂ thin films (5 nm) were used as precursors during the formation of semiconducting metal oxide nanostructures on a silicon substrate. The nanoparticles were produced in the processes of annealing and oxidation of gold–tin intermetallic compounds under ultra-high vacuum conditions. The formation process and morphology of a mixture of SnO₂ and Au@SnO_x (the core–shell structure) nanoparticles or Au nanocrystalites were carefully examined by means of spectroscopic ellipsometry (SE), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) combined with energy-dispersive X-ray spectroscopy (EDX). The annealing and oxidation of the thin film of the AuSn intermetallic compound led to the formation of uniformly distributed structures with a size of ∼20–30 nm. All of the synthesized nanoparticles exhibited a strong absorption band at 520–530 nm, which is typical for pure metallic or metal oxide systems.

Effect of Anode Material on Electrochemical Oxidation of Low Molecular Weight Alcohols-A Review

The growing climate crisis inspires one of the greatest challenges of the 21st century-developing novel power sources. One of the concepts that offer clean, non-fossil electricity production is fuel cells, especially when the role of fuel is played by simple organic molecules, such as low molecular weight alcohols. The greatest drawback of this technology is the lack of electrocatalytic materials that would enhance reaction kinetics and good stability under process conditions. Currently, electrodes for direct alcohol fuel cells (DAFCs) are mainly based on platinum, which not only provides a poor reaction rate but also readily deactivates because of poisoning by reaction products. Because of these disadvantages, many researchers have focused on developing novel electrode materials with electrocatalytic properties towards the oxidation of simple alcohols, such as methanol, ethanol, ethylene glycol or propanol. This paper presents the development of electrode materials and addresses future challenges that still need to be overcome before direct alcohol fuel cells can be commercialized.

Synthesis of raspberry-like antimony-platinum (SbPt) nanoparticles as highly active electrocatalysts for hydrogen evolution reaction

Binary transition metals can facilitate the hydrogen evolution reaction (HER) through the synergistic integration of different electrochemical properties. To determine binary transition metals that are highly active, Greely et al. conducted a simulation of 256 different binary transition metals. They demonstrated that BiPt, PtRu, AsPt, SbPt, BiRh, RhRe, PtRe, AsRu, IrRu, RhRu, IrRe, and PtRh could be used as efficient electrocatalysts for HER. However, only few of them are synthesized and used as electrocatalysts. In this work, we report the synthesis of the raspberry-like antimony-platinum (SbPt) nanoparticles (NPs) via a colloidal nanocrystal synthesis. These NPs exhibited efficient activity with a low overpotential of 27 mV to reach 10 mA cm^-2 in acidic media. We conducted long-term durability test for 90,000 s under an applied voltage of 0.5 V (vs. RHE) and cycling tests of over 10,000 cycles under an applied voltage of 0.1 to -0.5 V (vs. RHE). The high activity exhibited by the raspberry-like SbPt NPs may be due to the following reasons: (1) the raspberry-like SbPt NPs exhibited versatile active exposed (110), (100), (101), and (012) facets as efficient HER catalysts, and (2) as confirmed by both the density functional theory (DFT) simulation and experimental results, the presence of Sb 3d subsurface broadened the Pt surface d-band, which caused synergistic effects on water splitting. In summary, synthesis of the new colloidal raspberry-like SbPt NPs is essential to elucidate the fundamental properties of the nanomaterial and nanostructure design. This study could facilitate the development of Pt-group materials that can be used as HER catalysts.

Engineering the Near-Surface of PtRu3 Nanoparticles to Improve Hydrogen Oxidation Activity in Alkaline Electrolyte

Tailoring the near-surface composition of Pt-based alloy can optimize the surface chemical properties of a nanocatalyst and further improve the sluggish H₂ electrooxidation performance in an alkaline electrolyte. However, the construction of alloy nanomaterials with a precise near-surface composition and smaller particle size still needs to overcome huge obstacles. Herein, ultra-small PtRu₃ binary nanoparticles (<2 nm) evenly distributed on porous carbon (PtRu₃ /PC), with different near-surface atomic compositions (Pt-increased and Ru-increased), are successfully synthesized. XPS characterizations and electrochemical test confirm the transformation of a near-surface atomic composition after annealing PtRu₃ /PC-300 alloy; when annealing in CO atmosphere, forming the Pt-increased near-surface structure (500 °C), while the Ru-increased near-surface structure appears in an Ar heat treatment process (700 °C). Furthermore, three PtRu₃ /PC nanocatalysts all weaken the hydrogen binding strength relative to the Pt/PC. Remarkably, the Ru-increased nanocatalyst exhibits up to 38.8-fold and 9.2-fold HOR improvement in mass activity and exchange current density, compared with the Pt/PC counterpart, respectively. CO-stripping voltammetry tests demonstrate the anti-CO poisoning ability of nanocatalysts, in the sequence of Ru-increased ≥ PtRu₃ /PC-300 > Pt-increased > Pt/PC. From the perspective of engineering a near-surface structure, this study may open up a new route for the development of high-efficiency electrocatalysts with a strong electronic effect and oxophilic effect.

Strategies to enhance the electrochemical performances of Pt-based intermetallic catalysts

The need for improving the energy conversion efficiency of proton exchange membrane fuel cells (PEMFCs) has motivated the development of advanced electrocatalysts with desirable activity and durability. Pt-Based intermetallic compounds, featuring atomically ordered structures, have long been considered to be very promising alternatives to widely employed Pt and Pt alloy (solid solutions) catalysts. To facilitate the practical application of Pt-based intermetallics in PEMFCs, effective strategies have been developed to further improve their catalytic activity and durability over the last decade. This feature article overviews the recent advances on the strategies for enhancing the electrochemical performances of Pt-based intermetallic catalysts, which include size control, surface engineering, and composition tuning. Thermodynamic and kinetic perspectives on the formation of the intermetallic phases are summarized to better design the synthesis conditions and realize the size control. After this, the size-control approaches (e.g. coating protection, matrix protection) are illustrated and discussed. We highlight the positive effect of surface engineering and discuss the recently developed methods for surface engineering. Finally, we discuss the thermodynamic feasibility of composition tuning and recent work based on composition-tunable intermetallic electrocatalysts.

Anion-Modulated Platinum for High-Performance Multifunctional Electrocatalysis toward HER, HOR, and ORR

Efficient electrocatalyst toward hydrogen evolution/oxidation reactions (HER/HOR) and oxygen reduction reaction (ORR) is desirable for water splitting, fuel cells, etc. Herein, we report an advanced platinum phosphide (PtP2) material with only 3.5 wt % Pt loading embedded in phosphorus and nitrogen dual-doped carbon (PNC) layer (PtP2@PNC). The obtained catalyst exhibits robust HER, HOR, and ORR performance. For the HER, a much low overpotential of 8 mV is required to achieve the current density of 10 mA cm-2 compared with Pt/C (22 mV). For the HOR, its mass activity (MA) at an overpotential of 40 mV is 2.3-fold over that of the Pt/C catalyst. Interestingly, PtP2@PNC also shows exceptional ORR MA which is 2.6 times higher than that of Pt/C and has robust stability in alkaline solutions. Undoubtedly, this work reveals that PtP2@PNC can be employed as nanocatalysts with an impressive catalytic activity and stability for broad applications in electrocatalysis.

C2 Alcohol Oxidation Boosted by Trimetallic PtPbBi Hexagonal Nanoplates

The exploration of ternary Pt-based catalysts represents a new trend for the application of electrocatalysts in fuel cells. In the present study, intermetallic PtPbBi hexagonal nanoplates (HNPs) with a hexagonal close-packed structure have been successfully synthesized via a facile solvothermal synthesis approach. The optimized PtPbBi HNPs exhibited excellent mass activity in the ethanol oxidation reaction (8870 mA mg^-1_Pt) in an alkaline ethanol solution, which is 12.7 times higher than that of JM Pt/C. Meanwhile, the mass activity of PtPbBi HNPs in an ethylene glycol solution (10,225 mA mg^-1_Pt) is 1.85 times higher than that of JM Pt/C. In particular, its catalytic activity is better than that of most reported Pt-based catalysts. In addition, the optimized PtPbBi HNPs also show a better operational durability than commercial Pt/C. For the ethylene glycol oxidation reaction, a mass activity of 42.7% was retained even after a chronoamperometric test for 3600 s, which is rare among the reported Pt-based catalysts. By combining X-ray photoelectron spectroscopy and electrochemical characterization, we reveal the electron transfer between Pt, Pb, and Bi; this would lead to weakened CO adsorption and enhanced OH adsorption, thereby promoting the removal of toxic intermediates and ensuring that PtPbBi HNP samples have high activity and excellent stability. This work can inspire the design and synthesis of Pt-based nanocatalysts.

Random alloy and intermetallic nanocatalysts in fuel cell reactions

Fuel cells that use small organic molecules or hydrogen as the anode fuel can power clean electric vehicles. From an experimental perspective, the possible fuel cells' electrocatalytic reaction mechanisms are obtained through in situ electrochemical spectroscopy techniques and density functional theory calculations, providing theoretical guidance for further development of novel nanocatalysts. As advanced nanocatalysts for fuel cells' electrochemical reactions, alloy nanomaterials have greatly improved electrocatalytic activity and stability and have attracted widespread attention. Enhanced electrocatalytic performance of alloy nanocatalysts could be closely related to the synergistic effects, such as electronic and strain effects. Depending on the arrangement of atoms, alloys can be classified into random alloy and intermetallic compounds (ordered structure). Intermetallic compounds generally have lower heats of formation and stronger heteroatomic bonding strength relative to the random alloy, resulting in high chemical and structural stability in either full pH solutions or electrochemical tests. Here, we summarize the latest advances and the structure-function relationship of noble metal alloy nanocatalysts, among which Pt-based catalysts are the main ones, as well as comprehensively understand why they significantly affect the electrocatalytic performance of fuel cells. Novel alloy nanocatalysts with a robust three-phase interface to achieve efficient charge and mass transfer can obtain desirable activity and stability in the electrochemical workstation tests, and is expected to acquire a higher power density on fuel cell test systems with harsh test conditions.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Oxygen reduction reaction on Pt-skin Pt3V(111) fuel cell cathode: a density functional theory study

Pt-non-precious transition metals (Pt-NPTMs) alloy electrocatalysts have gained considerable attention to develop cheaper and efficient electrocatalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFCs). In this report, density functional theory (DFT) has been applied to study the catalytic activity of Pt-skin Pt3V(111) electrocatalyst for ORR in PEMFCs. The results revealed that the ORR intermediates (O, OH and OOH) have lower binding energies on Pt-skin Pt3V(111) compared to pure Pt(111) surface. The ORR on Pt-skin Pt3V(111) surface proceed via OOH dissociation with an activation energy of 0.33 eV. The formation of OH is found to be the rate determining step with an activation energy of 0.64 eV, which is even lower than in pure Pt(111) surface (0.72 eV). This indicates a better performance of Pt-skin Pt3V(111) for ORR compared to pure Pt(111) surface. Moreover, the DFT results revealed that the negative formation energy of the Pt3V alloy and the positive dissolution potential shift of the surface Pt atoms revealed the better stability of Pt-skin Pt3V(111) surface over pristine Pt(111) surface. Due to the improved activity and better stability, the new Pt3V alloy electrocatalyst is very promising for the development of low-cost and efficient PEMFCs.

Phase stability, mechanical, electronic, magnetic and optical properties of tetragonal and cubic M3V (M: Pd, Pt) structures

The full potential linearized augmented plane wave (FP-LAPW) method was used to investigate the ground states as well as the mechanical, electronic, magnetic and optical properties of M₃V (M: Pd, Pt) compounds. The generalized gradient approximation (GGA) of Perdew-Burke and Ernzerhof (PBE-GGA) is employed to treat the exchange-correlation potential for all the calculations except for structural properties where both Wu and Cohen generalized gradient approximation (WC-GGA) and Perdew and Wang local spin density approximation (LSDA) have been added. The cohesive energies, the formation enthalpies and the densities of states at the Fermi level N(E_F) show that the D0₂₂ structure is more stable than D0₂₃ and L1₂. The lattice parameter and bulk modulus results agree well with the available experimental measurements and theoretical predictions. The elastic and mechanical properties are predicted and show that both compounds exhibit ductile behavior. Furthermore, our calculations of Debye and melting temperatures are in good agreements with experimental results reported in the literature. The densities of states (DOS) show that strong d-d hybridization is behind the formation of the pseudogap at the Fermi level. The contours of the valence charge densities show combinations of metallic and covalent bonds. The number of bonding electrons per atom n_b, the electronic specific heat coefficient γ, and the electron-phonon coupling constant λ, are determined. The obtained values of the magnetic moments and polarization coincide with the reported values for both D0₂₂ and L1₂ structures. Moreover, the optical properties, including the dielectric functions, extinction coefficient K(ω), reflectivity coefficient R(ω) and energy loss function L(ω) are studied in the range of 0-14 eV.