Octahedral Pd@Pt1.8Ni Core–Shell Nanocrystals with Ultrathin PtNi Alloy Shells as Active Catalysts for Oxygen Reduction Reaction

Thermal Migration to Recover Spent Pt/C Catalyst

Recovery of spent Pt/C catalyst is a sustainable low-cost route to promote large-scale application of hydrogen fuel cells. Here, we report a thermal migration strategy to recover the spent Pt/C. In this route, the ZIF-8 is used to produce nitrogen doped porous carbon (NC) with abundant pyrimidine nitrogen sites as the new support. Subsequently, the spent Pt/C, NC, and NH4Cl etching reagent are mixed and heated at 900 °C to thermally migrate Pt from Pt/C onto NC with the help of NH4Cl etching reagent. The thermal-volatilized Pt tends to be captured by the pyrimidine nitrogen sites of NC support, thus producing the Pt clusters or 4-5 nm Pt particles. The recovered Pt/NC catalyst exhibits the highly stable oxygen reduction activities with a mass activity of 0.6 A mgPt -1 after 30000-cycle accelerated durability test.

Biomass substrate-derived graphene-like N-doped porous carbon nanosheet-supported PtCo nanocatalyst for efficient and selective hydrogenation of unsaturated furanic aldehydes

Unsaturated furanic aldehydes are derived from lignocellulosic biomass resources and subsequently used to produce valuable chemicals. However, the highly efficient, selective hydrogenation of the biomass-derived unsaturated furan CO bond remains challenging. Here we report that graphene-like nitrogen doped porous carbon (GNPC) nanosheets are synthesized from carbon-rich, sustainable, and renewable biomass precursors (glucose, fructose and 5-hydroxymethylfurfural, HMF) with high surface areas, large pore volumes and narrow mesopores. GNPC derived from HMF is an excellent catalyst support for PtCo nanoparticles with ultrafine nanoparticles size and homogeneous distributions. This catalyst is highly efficient for hydrogenation of biomass-derived furan-based unsaturated aldehydes, with high yields, to the corresponding unsaturated alcohols under mild conditions. This design strategy should further allow the development of selective, simple, green heterogeneous catalysts for challenging chemical transformations.

Rare earth oxide based electrocatalysts: synthesis, properties and applications

As an important strategic resource, rare earths (REs) constitute 17 elements in the periodic table, namely 15 lanthanides (Ln) (La-Lu, atomic numbers from 57 to 71), scandium (Sc, atomic number 21) and yttrium (Y, atomic number 39). In the field of catalysis, the localization and incomplete filling of 4f electrons endow REs with unique physical and chemical properties, including rich electronic energy level structures, variable coordination numbers, etc., making them have great potential in electrocatalysis. Among various RE catalytic materials, rare earth oxide (REO)-based electrocatalysts exhibit excellent performances in electrocatalytic reactions due to their simple preparation process and strong structural variability. At the same time, the electronic orbital structure of REs exhibits excellent electron transfer ability, which can reduce the band gap and energy barrier values of rate-determining steps, further accelerating the electron transfer in the electrocatalytic reaction process; however, there is a lack of systematic review of recent advances in REO-based electrocatalysis. This review systematically summarizes the synthesis, properties and applications of REO-based nanocatalysts and discusses their applications in electrocatalysis in detail. It includes the hydrogen evolution reaction (HER), oxygen evolution reaction (OER), hydrogen oxidation reaction (HOR), oxygen reduction reaction (ORR), carbon dioxide reduction reaction (CO2RR), methanol oxidation reaction (MOR), nitrogen reduction reaction (NRR) and other electrocatalytic reactions and further discusses the catalytic mechanism of REs in the above reactions. This review provides a timely and comprehensive summary of the current progress in the application of RE-based nanomaterials in electrocatalytic reactions and provides reasonable prospects for future electrocatalytic applications of REO-based materials.

Overcoming the Electrode Challenges of High-Temperature Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells (PEMFCs) are becoming a major part of a greener and more sustainable future. However, the costs of high-purity hydrogen and noble metal catalysts alongside the complexity of the PEMFC system severely hamper their commercialization. Operating PEMFCs at high temperatures (HT-PEMFCs, above 120 °C) brings several advantages, such as increased tolerance to contaminants, more affordable catalysts, and operations without liquid water, hence considerably simplifying the system. While recent progresses in proton exchange membranes for HT-PEMFCs have made this technology more viable, the HT-PEMFC viscous acid electrolyte lowers the active site utilization by unevenly diffusing into the catalyst layer while it acutely poisons the catalytic sites. In recent years, the synthesis of platinum group metal (PGM) and PGM-free catalysts with higher acid tolerance and phosphate-promoted oxygen reduction reaction, in conjunction with the design of catalyst layers with improved acid distribution and more triple-phase boundaries, has provided great opportunities for more efficient HT-PEMFCs. The progress in these two interconnected fields is reviewed here, with recommendations for the most promising routes worthy of further investigation. Using these approaches, the performance and durability of HT-PEMFCs will be significantly improved.

Metal Alloys-Structured Electrocatalysts: Metal-Metal Interactions, Coordination Microenvironments, and Structural Property-Reactivity Relationships

Metal alloys-structured electrocatalysts (MAECs) have made essential contributions to accelerating the practical applications of electrocatalytic devices in renewable energy systems. However, due to the complex atomic structures, varied electronic states, and abundant supports, precisely decoding the metal-metal interactions and structure-activity relationships of MAECs still confronts great challenges, which is critical to direct the future engineering and optimization of MAECs. Here, this timely review comprehensively summarizes the latest advances in creating the MAECs, including the metal-metal interactions, coordination microenvironments, and structure-activity relationships. First, the fundamental classification, design, characterization, and structural reconstruction of MAECs are outlined. Then, the electrocatalytic merits and modulation strategies of recent breakthroughs for noble and non-noble metal-structured MAECs are thoroughly discussed, such as solid solution alloys, intermetallic alloys, and single-atom alloys. Particularly, unique insights into the bond interactions, theoretical understanding, and operando techniques for mechanism disclosure are given. Thereafter, the current states of diverse MAECs with a unique focus on structural property-reactivity relationships, reaction pathways, and performance comparisons are discussed. Finally, the future challenges and perspectives for MAECs are systematically discussed. It is believed that this comprehensive review can offer a substantial impact on stimulating the widespread utilization of metal alloys-structured materials in electrocatalysis.

Plasmon-driven methanol oxidation on PtAg nanoalloys prepared by improved pulsed laser deposition

The methanol oxidation reaction (MOR) is crucial in many energy-conversion devices. Although intensive efforts have been devoted to improving the MOR catalytic activity of Pt-based catalysts by treatment or alloying, enhancing the MOR catalyst performance utilizing solar energy has been less investigated. PtAg nanoalloys, combining the intrinsic catalytic activity of Pt toward the MOR with the visible spectrum plasmonic response of Ag, are expected to be a good MOR catalyst for solar energy, however, it remains challenging to incorporate these immiscible elements into a nanoalloy in a controlled way using conventional synthetic techniques. Herein, we proposed a general strategy for alloying silver and platinum elements into single-phase solid-solution nanoparticles with arbitrarily desired composition by bonding pure Pt targets with pure Ag strips in an improved pulsed laser deposition. The as-prepared PtAg nanoalloys show two crystalline phases and an average particle size of about 4 nm. To prove utility, we use the PtAg nanoalloys as support-free MOR catalysts anchored on the surface of a glassy carbon electrode solidly and uniformly. The PtAg nanoalloys exhibit a mass catalytic activity of 3.6 A mg^-1, which is 4.5 times higher than that of the commercial Pt/C catalyst. Besides, the PtAg nanoalloys exhibit a promising regenerability after reactivation by cyclic voltammetry. Furthermore, the MOR catalytic activity of PtAg nanoalloys increased by 16% under irradiation by simulated sunlight, which is attributed to the surface plasmon resonance as ascertained from the UV-vis absorption spectra and photocurrent response experiments. These studies are believed to provide a new strategy for the enhancement of MOR catalytic activity with visible light as the driving force.

Tensile-Strained Platinum-Cobalt Alloy Surface on Palladium Octahedra as a Highly Durable Oxygen Reduction Catalyst

Designing shape-controlled Pt-based core-shell nanocrystals is a prospective strategy to maximize the utilization of Pt while maintaining high activity for oxygen reduction reaction (ORR). However, the core-shell structures with ultrathin Pt shell exhibit limited electrochemical durability. Therefore, a thicker shell is proposed to successfully improve the durability of the core-shell structures by preventing the core from dissolution. Nevertheless, the deposition of Pt tends to switch to the Stranski-Krastanov (S-K) growth mode with the increase of the number of layer, resulting in the absence of a conformal morphology. Herein, we realize the deposition of three-to-five-layer epitaxial Pt-Co layers on Pd octahedral seeds by introducing tensile strain in the epitaxial layer to impede the S-K growth. The as-obtained Pd@Pt-Co octahedra with four layers exhibit enhanced mass activity (0.69 A/mg_Pt) and specific activity (1.00 mA/cm²) for ORR, which are 4.93 and 5 times that of the commercial Pt/C, respectively. Furthermore, it shows only 17% decay for specific activity after a 30,000-cycle durability test. This work is expected to enlighten the design and synthesis of related core-shell nanocrystals with facetted multicomponent shells, offering a promising strategy for designing cost-effective and efficient catalysts.

Advances in Low Pt Loading Membrane Electrode Assembly for Proton Exchange Membrane Fuel Cells

Hydrogen has the potential to be one of the solutions that can address environmental pollution and greenhouse emissions from traditional fossil fuels. However, high costs hinder its large-scale commercialization, particularly for enabling devices such as proton exchange membrane fuel cells (PEMFCs). The precious metal Pt is indispensable in boosting the oxygen reduction reaction (ORR) in cathode electrocatalysts from the most crucial component, i.e., the membrane electrode assembly (MEA). MEAs account for a considerable amount of the entire cost of PEMFCs. To address these bottlenecks, researchers either increase Pt utilization efficiency or produce MEAs with enhanced performance but less Pt. Only a few reviews that explain the approaches are available. This review summarizes advances in designing nanocatalysts and optimizing the catalyst layer structure to achieve low-Pt loading MEAs. Different strategies and their corresponding effectiveness, e.g., performance in half-cells or MEA, are summarized and compared. Finally, future directions are discussed and proposed, aiming at affordable, highly active, and durable PEMFCs.

Advances in platinum-based and platinum-free oxygen reduction reaction catalysts for cathodes in direct methanol fuel cells

Direct methanol fuel cells (DMFCs) have been the focus of future research because of their simple structure, abundant fuel sources, high energy conversion efficiency and low cost. Among the components in DMFC, the activity and stability of the cathode catalyst is the key to the performance and lifetime of the DMFCs. Oxygen reduction reaction (ORR) is an important electrode reaction on DMFC cathode. It is known that Pt is widely used in the fabrication of ORR catalysts, but the limited earth storage of Pt and its high price limit the use of Pt-based commercial catalysts in DMFCs. To overcome these problems, advances have been made on new low Pt-based catalysts and Pt-free catalysts in recent years. In this article, the development of novel ORR catalysts and the carbon supports is reviewed and discussed.

Defect-Rich, Highly Porous PtAg Nanoflowers with Superior Anti-Poisoning Ability for Efficient Methanol Oxidation Reaction

The design of efficient and sustainable Pt-based catalysts is the key to the development of direct methanol fuel cells. However, most Pt-based catalysts still exhibit disadvantages including unsatisfied catalytic activity and serious CO poisoning in the methanol oxidation reaction (MOR). Herein, highly porous PtAg nanoflowers (NFs) with rich defects are synthesized by using liquid reduction combining chemical etching. It is demonstrated that the proportion of precursors determines the inhomogeneity of alloy elements, and the strong corrosiveness of nitric acid to silver leads to the eventual porous flower-like structure. Impressively, the optimal etched Pt₁ Ag₂ NFs have the mixed defects of surface steps, dislocations, and bulk holes, and their mass activity (1136 mA mg_Pt^-1 ) is 2.6 times higher than that of commercial Pt/C catalysts, while the ratio of forward and backward peak current density (I_f /I_b ) can reach 3.2, exhibiting an excellent anti-poisoning ability. Density functional theory calculations further verify their high anti-poison properties from both an adsorption and an oxidation perspective of CO intermediate. The introduction of Ag makes it easier for CO to be oxidized and removed. This study provides a facile approach to prepare rich defects and porous alloy with excellent MOR performance and superior anti-poisoning ability.

Core-shell Pd-P@Pt-Ni nanoparticles with enhanced activity and durability as anode electrocatalyst for methanol oxidation reaction

Pd-P@Pt-Ni core-shell nanoparticles, which consisted of a Pd-P alloy as a core and Pt-Ni thin layer as a shell, were explored as electrocatalysts for methanol oxidation reaction. The crystallographic information and the electronic properties were fully investigated by X-ray diffraction and X-ray photoelectron spectroscopy. In the methanol electrooxidation reaction, the particles showed high catalytic activity and strong resistance to the poisoning carbonaceous species in comparison with those of commercial Pt/C and the as-prepared Pt/C catalysts. The excellent durability was demonstrated by electrochemically active surface area loss and chronoamperometric measurements. These results would be due to the enhanced catalytic properties of Pt by the double synergistic effects from the core part and the nickel species in the shell part.

Graphene-PtPd nanocomposite for low-potential-driven electrochemiluminescent determination of carcinoembryonic antigen using Ru(bpy)32

As well known, the electrochemiluminescence (ECL) of tris(2,2'-bipyridine)ruthenium(II) (Ru(bpy)₃²⁺) heavily relies on highly positive or negative triggered voltage, prejudicing the detection toward the bio-molecules. In this work, Ru(bpy)₃²⁺ could generate enhanced and stable ECL at a low potential of 0.05 V (vs. Ag/AgCl) on graphene-PtPd hybrid, attributing to its excellent electrocatalysis from the synergistic effect between Pt and Pd. The obtained low-potential-driven ECL could be quenched by MoS₂ nanoflowers. Based on the quenching effect, a sandwich "signal-off" ECL immunosensor was fabricated to sensitively detect carcinoembryonic antigen (CEA). A linear calibration curve from 1 fg mL^-1 to 1 ng mL^-1 was obtained along with a low detection limit of 0.54 fg mL^-1 (S/N = 3) under optimal conditions. The sensor showed satisfactory specificity, stability, and reproducibility and was successfully applied to determine CEA in actual samples. The recoveries ranged from 98.80 to 100.23%, and the relative standard deviation (RSD) was lower than 5%. Above all, this work explored new materials in low-potential-driven ECL system and provided a reliable sensing strategy for clinical applications.

Synthesis and Design of a Highly Stable Platinum Nickel Electrocatalyst for the Oxygen Reduction Reaction

Exploring effective, stable, and affordable oxygen reduction reaction (ORR) catalysts is very significant for the practical application of proton-exchange membrane fuel cells. In this work, a facile and expandable method is developed to prepare ultrathin PtNi nanowires (NWs) with various Pt/Ni contents, and the ORR performance of the synthesized samples is thoroughly investigated. Pt3.2Ni NWs show the best ORR performance among the studied samples and, notably, exhibit much better ORR activity and stability than those of the Pt/C catalyst even after a 300,000-continuous cycling test. This work confirms that the initial Pt/Ni ratio plays a critical role in the ORR activity and stability of PtNi NWs, and the structure of the PtNi NWs can be well retained after the durability test. Additionally, the structure and performance of Pt3.2Ni NWs are investigated in detail during various cycles, and the performance decay is attributed to the dealloying of Ni and the corrosion of the one-dimensional structure after a prolonged durability test. This work provides a desirable method for rationally synthesizing a highly efficient ORR electrocatalyst with remarkable stability.

Differences in the Electrochemical Performance of Pt-Based Catalysts Used for Polymer Electrolyte Membrane Fuel Cells in Liquid Half- and Full-Cells

A substantial amount of research effort has been directed toward the development of Pt-based catalysts with higher performance and durability than conventional polycrystalline Pt nanoparticles to achieve high-power and innovative energy conversion systems. Currently, attention has been paid toward expanding the electrochemically active surface area (ECSA) of catalysts and increase their intrinsic activity in the oxygen reduction reaction (ORR). However, despite innumerable efforts having been carried out to explore this possibility, most of these achievements have focused on the rotating disk electrode (RDE) in half-cells, and relatively few results have been adaptable to membrane electrode assemblies (MEAs) in full-cells, which is the actual operating condition of fuel cells. Thus, it is uncertain whether these advanced catalysts can be used as a substitute in practical fuel cell applications, and an improvement in the catalytic performance in real-life fuel cells is still necessary. Therefore, from a more practical and industrial point of view, the goal of this review is to compare the ORR catalyst performance and durability in half- and full-cells, providing a differentiated approach to the durability concerns in half- and full-cells, and share new perspectives for strategic designs used to induce additional performance in full-cell devices.

1 T-MoSe2 monolayer supported single Pd atom as a highly-efficient bifunctional catalyst for ORR/OER

The development of highly-efficient catalysts for oxygen reduction reaction (ORR) or oxygen evolution reaction (OER) is highly crucial for the commercial applications of some novel energy-related devices. Herein, using comprehensive first-principles computations, the potential of a variety of single metal-based catalysts supported by MoSe₂ nanosheet to boost the ORR or OER process was evaluated. The computations revealed that these considered metal atoms can be more stably anchored on 1 T-MoSe₂ than those of on 2H-MoSe₂. In particular, the supported Ni and Pd catalysts on 1 T-MoSe₂ exhibit high OER activity due to their quite low overpotential (0.47 and 0.49 V). Meanwhile, the anchored Pd atom on 1 T-MoSe₂ also displays excellent ORR performance with an ultra-low overpotential of 0.32 V, thus implying its superior bifunctional activity for ORR/OER. Our results provide a quite promising avenue to design a new class of MoSe₂-based single atom catalysts for fuel cells, which also further enriches the application fields of MoSe₂ nanosheets in advanced catalysis.

Optimized oxygen reduction activity by tuning shell component in Pd@Pt-based core-shell electrocatalysts

Combining the interests of core-shell and alloy structures, herein we report the versatile co-reduction synthesis of Pd@Pt-based core-shell nanoparticles. The current strategy can effectively tune the component of shell, from isolated Pt to binary PtNi alloy, then ternary PtNi-M (M = Fe or Cu) alloy. Further, significant improvement of oxygen reduction reaction (ORR) activity is optimized by the change in shell component. Compared to Pd@Pt/C, Pd@PtNi/C catalyst presents the ORR-helpful mass activity of 1.29 A mg^-1_Pt. By incorporating a third metal (M) into shell layer, the optimized mass activity of Pd@PtNiFe/C and Pd@PtNiCu/C catalysts is 1.1 times and 1.4 times higher than that of Pd@PtNi/C, respectively. Meanwhile, the lower activity decays of 11.0% for Pd@PtNiFe/C and 10.6% for Pd@PtNiCu/C are obtained compared with that of Pd@PtNi/C (12.4%) after 5,000 cycles, respectively.

Ultrafine Pt-Ni nanoparticles in hollow porous carbon spheres for remarkable oxygen reduction reaction catalysis

Ultrafine bimetallic Pt-Ni nanoparticles, which catalyze the oxygen reduction reaction (ORR) efficiently, were successfully prepared in hollow porous carbon spheres (HPCSs) under the assistance of organic molecules. 2,2'-Dipyridylamine (dpa) was found to be most effective in preparing homogeneous small Pt-Ni nanoparticles (2.0 ± 0.4 nm) without the phase separation of Pt and Ni during synthesis, and the assistance of the organic molecules was investigated for the alloy nanoparticle formation. The Pt-Ni nanoparticle/HPCS catalyst synthesized in the presence of dpa exhibited remarkable electrochemical performance in the ORR showing a high mass activity of 3.25 ± 0.14 A mg-1Pt at 0.9 VRHE (13.5-fold higher relative to a commercial Pt/C catalyst), a large electrochemical surface area of 105 ± 8 m2 g-1Pt, and high durability. After 60 000 cycles of accelerated durability testing, the mass activity was still 12.3 times higher than that of the commercial Pt/C catalyst.

Core-Shell Structured PtxMoy@TiO2 Nanoparticles Synthesized by Reverse Microemulsion for Methanol Electrooxidation of Fuel Cells

The high price of catalyst and poor durability still restrict the development of fuel cells. In this work, core-shell structured Pt_xMo_y@TiO₂ nanoparticles with low Pt content are prepared by a reverse microemulsion method. The morphologies, particle size, structure, and composition of Pt_xMo_y@TiO₂ nanoparticles are examined by several techniques such as X-ray Diffraction, X-ray photoelectron spectroscopy and transmission electron microscopy, etc. The Pt_xMo_y@TiO₂ electrocatalysts show significantly higher catalytic activity and better durability for methanol oxidation than the commercial Pt/C (ETEK). Compared to Pt/C catalyst, the enhancement of the electrochemical performance of Pt_xMo_y@TiO₂ electrocatalysts can be attributed to the core-shell structure and the shift of the d-band center of Pt atoms, which can weaken the adsorption strength toward CO molecules, facilitate the removal of the CO groups and improve electrocatalytic activity. The development of Pt_xMo_y@TiO₂ electrocatalysts is promising to reduce the use of noble metal Pt and has a great potential for application in fuel cells.

Three-dimensional mesoporous PtM (M = Co, Cu, Ni) nanowire catalysts with high-performance towards methanol electro-oxidation reaction and oxygen reduction reaction

Alloying with transition elements is proven to be an effective way to improve the methanol electro-oxidation reaction (MOR) and oxygen reduction reaction (ORR) activities of Pt catalysts for direct methanol fuel cells (DMFCs). Through a process of rapid solidification and two-step dealloying, we have successfully fabricated three-dimensional mesoporous PtM (M = Co, Cu, Ni) nanowire catalysts, which show much enhanced electrocatalytic properties towards MOR and ORR in comparison with the commercial Pt/C catalyst. Electrochemical tests indicate that alloying with Cu presents the best ORR activities, the half-wave potential of which is 42 mV positively shifted compared with the commercial Pt/C (0.892 V vs. RHE). Meanwhile, the PtM nanowire catalysts also possess good CO tolerance as well as stability for 10 000 cycles of cyclic voltammetry scanning. This convenient preparation method is promising for the development of high performance electrocatalysts for MOR and ORR in DMFCs.

Twin-Directed Deposition of Pt on Pd Icosahedral Nanocrystals for Catalysts with Enhanced Activity and Durability toward Oxygen Reduction

Platinum nanocrystals featuring a multiply twinned structure and uniform sizes below 5 nm are superb catalytic materials, but it is difficult to synthesize such particles owing to the high twin-boundary energy (166 mJ/m²) of Pt. Here, we report a simple route to the synthesis of such nanocrystals by selectively growing them from the vertices of Pd icosahedral seeds. The success of this synthesis critically depends on the introduction of Br^- ions to slow the reduction kinetics of the Pt(II) precursor while limiting the surface diffusion of Pt adatoms by conducting the synthesis at 30 °C. Owing to the small size and multiply twinned structure of Pt dots, the as-obtained Pd-Pt nanocrystals show remarkably enhanced activity and durability toward oxygen reduction, with a mass activity of 1.23 A mg^-1_Pt and a specific activity of 0.99 mA cm^-2_Pt, which are 8.2 and 4.5 times as high as those of the commercial Pt/C.

Advanced Electrocatalysis for Energy and Environmental Sustainability via Water and Nitrogen Reactions

Clean and efficient energy storage and conversion via sustainable water and nitrogen reactions have attracted substantial attention to address the energy and environmental issues due to the overwhelming use of fossil fuels. These electrochemical reactions are crucial for desirable clean energy technologies, including advanced water electrolyzers, hydrogen fuel cells, and ammonia electrosynthesis and utilization. Their sluggish reaction kinetics lead to inefficient energy conversion. Innovative electrocatalysis, i.e., catalysis at the interface between the electrode and electrolyte to facilitate charge transfer and mass transport, plays a vital role in boosting energy conversion efficiency and providing sufficient performance and durability for these energy technologies. Herein, a comprehensive review on recent progress, achievements, and remaining challenges for these electrocatalysis processes related to water (i.e., oxygen evolution reaction, OER, and oxygen reduction reaction, ORR) and nitrogen (i.e., nitrogen reduction reaction, NRR, for ammonia synthesis and ammonia oxidation reaction, AOR, for energy utilization) is provided. Catalysts, electrolytes, and interfaces between the two within electrodes for these electrocatalysis processes are discussed. The primary emphasis is device performance of OER-related proton exchange membrane (PEM) electrolyzers, ORR-related PEM fuel cells, NRR-driven ammonia electrosynthesis from water and nitrogen, and AOR-related direct ammonia fuel cells.

Recent Progress of Ultrathin 2D Pd-Based Nanomaterials for Fuel Cell Electrocatalysis

Pd- and Pd-based catalysts have emerged as potential alternatives to Pt- and Pt-based catalysts for numerous electrocatalytic reactions, particularly fuel cell-related reactions, including the anodic fuel oxidation reaction (FOR) and cathodic oxygen reduction reaction (ORR). The creation of Pd- and Pd-based architectures with large surface areas, numerous low-coordinated atoms, and high density of defects and edges is the most promising strategy for improving the electrocatalytic performance of fuel cells. Recently, 2D Pd-based nanomaterials with single or few atom thickness have attracted increasing interest as potential candidates for both the ORR and FOR, owing to their remarkable advantages, including high intrinsic activity, high electron mobility, and straightforward surface functionalization. In this review, the recent advances in 2D Pd-based nanomaterials for the FOR and ORR are summarized. A fundamental understanding of the FOR and ORR is elaborated. Subsequently, the advantages and latest advances in 2D Pd-based nanomaterials for the FOR and ORR are scientifically and systematically summarized. A systematic discussion of the synthesis methods is also included which should guide researchers toward more efficient 2D Pd-based electrocatalysts. Lastly, the future outlook and trends in the development of 2D Pd-based nanomaterials toward fuel cell development are also presented.

PtPd hollow nanocubes with enhanced alloy effect and active facets for efficient methanol oxidation reaction

An alternating-reduction approach is developed to fabricate PtPd hollow nanocubes with highly catalytically-favoured {100} facets and enhanced alloy effect for efficient methanol oxidation reaction.

Platinum nanocluster catalysts supported on Marimo carbon via scalable dry deposition synthesis

The development of efficient fuel cells greatly promotes reducing the consumption of fossil energy, and it is crucial to enhance the platinum (Pt) catalytic activity by optimizing both the nanoparticle size and support effect.

Engineering the electronic and strained interface for high activity of PdMcore@Ptmonolayer electrocatalysts for oxygen reduction reaction

Alloyed nanoparticles with core-shell structures provide a favorable model to modulate interfacial interaction and surface structures at the atomic level, which is important for designing electrocatalysts with high activity and durability. Herein, core-shell structured Pd₃M@Pt/C nanoparticles with binary PdM alloy cores (M = Fe, Ni, and Co) and a monolayer Pt shell were successfully synthesized with diverse interfaces. Among these, Pd₃Fe@Pt/C exhibited the best oxygen reduction reaction catalytic performance, roughly 5.4 times more than that of the commercial Pt/C catalyst used as reference. The significantly enhanced activity is attributed to the combined effects of strain engineering, interfacial electron transfer, and improved Pt utilization. Density functional theory simulations and extended X-ray absorption fine structure analysis revealed that engineering the alloy core with moderate lattice mismatch and alloy composition (Pd₃Fe) optimizes the surface oxygen adsorption energy, thereby rendering excellent electrocatalytic activity. Future researches may use this study as a guide on the construction of highly effective core-shell electrocatalysts for various energy conversions and other applications.

Facile Direct Seed-Mediated Growth of AuPt Bimetallic Shell on the Surface of Pd Nanocubes and Application for Direct H2O2 Synthesis

The selective enhancement of catalytic activity is a challenging task, as catalyst modification is generally accompanied by both desirable and undesirable properties. For example, in the case of the direct synthesis of hydrogen peroxide, Pt on Pd improves hydrogen conversion, but lowers hydrogen peroxide selectivity, whereas Au on Pd enhances hydrogen peroxide selectivity but decreases hydrogen conversion. Toward an ideal catalytic property, the development of a catalyst that is capable of improving H-H dissociation for increasing H2 conversion, whilst suppressing O-O dissociation for high H2O2 selectivity would be highly beneficial. Pd-core AuPt-bimetallic shell nanoparticles with a nano-sized bimetallic layer composed of Au-rich or Pt-rich content with Pd cubes were readily prepared via the direct seed-mediated growth method. In the Pd-core AuPt-bimetallic shell nanoparticles, Au was predominantly located on the {100} facets of the Pd nanocubes, whereas Pt was deposited on the corners of the Pd nanocubes. The evaluation of Pd-core AuPt-bimetallic shell nanoparticles with varying Au and Pt contents revealed that Pd-core AuPt-bimetallic shell that was composed of 2.5 mol% Au and 5 mol% Pt, in relation to Pd, exhibited the highest H2O2 production rate (914 mmol H2O2 gmetal−1 h−1), due to the improvement of both H2O2 selectivity and H2 conversion.

Bimetallic carbon nanotube encapsulated Fe-Ni catalysts from fast pyrolysis of waste plastics and their oxygen reduction properties

Carbon-based bimetallic electrocatalysts were obtained by catalytic pyrolysis of waste plastics with Fe-Ni-based catalysts and were used as efficient oxygen reduction reaction (ORR) catalysts in this study. The prepared iron-nickel alloy nanoparticles encapsulated in oxidized carbon nanotubes (FeNi-OCNTs) are solid products with a unique structure. Moreover, the chemical composition and structural features of FeNi-OCNTs were determined. The iron-nickel alloy nanoparticles were wrapped in carbon layers, and the carbon nanotubes had an outer diameter of 20-50 nm and micron-scale lengths. FeNi-OCNT with a Fe/Ni ratio of 1:2 (FeNi-OCNT12) exhibited remarkable electrochemical performance as an ORR catalyst with a positive onset potential of 1.01 V (vs. RHE) and a half-wave potential of 0.87 V (vs. RHE), which were comparable to those of a commercial 20% Pt/C catalyst. Furthermore, FeNi-OCNT12 exhibited promising long-term stability and higher tolerance to methanol than the commercial 20% Pt/C catalyst in an alkaline medium. These properties were attributable to the protective OCNT coating of the iron-nickel alloy nanoparticles.

Investigating lattice strain impact on the alloyed surface of small Au@PdPt core-shell nanoparticles

We investigated lattice strain on alloyed surfaces using ∼10 nm core-shell nanoparticles with controlled size, shape, and composition. We developed a wet-chemistry method for synthesizing small octahedral PdPt alloy nanoparticles and Au@PdPt core-shell nanoparticles with Pd-Pt alloy shells and Au cores. Upon introduction of the Au core, the size and shape of the overall nanostructure and the composition of the alloyed PdPt were maintained, enabling the use of the electrooxidation of formic acid as a probe to compare the surface structures with different lattice strain. We have found that the structure of the alloyed surface is indeed impacted by the lattice strain generated by the Au core. To further reveal the impact of lattice strain, we fine-tuned the shell thickness. Then, we used synchrotron-based X-ray diffraction to investigate the degree of lattice strain and compared the observations with the results of the formic acid electrooxidation, suggesting that there is an optimal intermediate shell thickness for high catalytic activity.

MXene (Ti3C2Tx) and Carbon Nanotube Hybrid-Supported Platinum Catalysts for the High-Performance Oxygen Reduction Reaction in PEMFC

The metal-support interaction offers electronic, compositional, and geometric effects that could enhance catalytic activity and stability. Herein, a high corrosion resistance and an excellent electrical conductivity MXene (Ti₃C₂T_x) hybrid with a carbon nanotube (CNT) composite material is developed as a support for Pt. Such a composite catalyst enhances durability and improved oxygen reduction reaction activity compared to the commercial Pt/C catalyst. The mass activity of Pt/CNT-MXene demonstrates a 3.4-fold improvement over that of Pt/C. The electrochemical surface area of Pt/CNT-Ti₃C₂T_x (1:1) catalysts shows only 6% drop with respect to that in Pt/C of 27% after 2000 cycle potential sweeping. Furthermore, the Pt/CNT-Ti₃C₂T_x (1:1) is used as a cathode catalyst for single cell and stack, and the maximum power density of the stack reaches 138 W. The structure distortion of the Pt cluster induced by MXene is disadvantageous to the desorption of O atoms. This issue can be solved by adding CNT on MXene to stabilize the Pt cluster. These remarkable catalytic performances could be attributed to the synergistic effect between Pt and CNT-Ti₃C₂T_x.