In Situ Imaging of Faujasite Surface Growth Reveals Unique Pathways of Zeolite Crystallization

Defects tune the acidic strength of amorphous aluminosilicates

Crystalline zeolites have high acidity but limited utility due to microporosity, whereas mesoporous amorphous aluminosilicates offer better porosity but lack sufficient acidity. In this work, we investigated defect engineering to fine-tune the acidity of amorphous acidic aluminosilicates (AAS). Here we introduced oxygen vacancies in AAS to synthesize defective acidic aluminosilicates (D-AAS). 1H, 27Al, and 17O solid-state nuclear magnetic resonance (NMR) studies indicated that defects induced localized structural changes around the acidic sites, thereby modifying their acidity. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy studies substantiated that oxygen vacancies alter the chemical environment of Brønsted acidic sites of AAS. The effect of defect creation in AAS on its acidity and catalytic behavior was demonstrated using four different acid-catalyzed reactions namely, styrene oxide ring opening, vesidryl synthesis, Friedel-Crafts alkylation, and jasminaldehyde synthesis. The defects played a role in activating reactants during AAS-catalyzed reactions, enhancing the overall catalytic process. This was supported by in-situ FTIR, which provided insights into the molecular-level reaction mechanism and the role of defects in reactant activation. This study demonstrates defect engineering as a promising approach to fine-tune acidity in amorphous aluminosilicates, bridging the porosity and acidity gaps between mesoporous amorphous aluminosilicates and crystalline zeolites.

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Morphology Regulation of Zeolite MWW via Classical/Nonclassical Crystallization Pathways

The morphology and porosity of zeolites have an important effect on adsorption and catalytic performance. In the work, simple inorganic salts, i.e., Na salts were used to synthesize MWW zeolite using the organic compound 1-Butyl-2,3-dimethyl-1H-imidazol-3-ium hydroxide as a structure-directing agent and the morphology was regulated by the alkali metals. The sample synthesized without Na salts shows a dense hexagon morphology, while different morphologies like ellipsoid, wool ball, and uniform hexagon appear when using NaOH, Na2CO3, and NaHCO3, respectively. Moreover, the impact of Na salts on the induction, nucleation, and the evolution of crystal growth was studied. Different kinds of Na salts have a different impact on the crystalline induction time in the order of NaHCO3 (36 h) < Na2CO3 (72 h) = NaOH (72 h). Meanwhile, the crystalline mechanism with the cooperation of inorganic salts and the organic SDAs is proposed. NaOH- and Na2CO3-MWW zeolite crystallized with a network of hydrogel via the nonclassical pathway in the system; however, the product is synthesized via a classical route in the NaHCO3 environment. This work provides information about MWW zeolite crystallization and modulating diverse morphologies by adjusting the process.