Synthesis of Semicrystalline Polyolefin Materials: Precision Methyl Branching via Stereoretentive Chain Walking

Synthesis of High-Molecular-Weight Polypropylene Elastomer by Propylene Polymerization Using α-Diimine Nickel Catalysts

The α-diimine late transition metal catalyst represents a new strategy for the synthesis of atactic polypropylene elastomer. Taking into account the properties of the material, enhancing the molecular weight of polypropylene at an elevated temperature through modifying the catalyst structure, and further increasing the activity of α-diimine catalyst for propylene polymerization, are urgent problems to be solved. In this work, two α-diimine nickel(II) catalysts with multiple hydroxymethyl phenyl substituents were synthesized and used for propylene homopolymerization. The maximum catalytic activity was 5.40 × 105 gPP/molNi·h, and the activity was still maintained above 105 gPP/molNi·h at 50 °C. The large steric hindrance of catalysts inhibited the chain-walking and chain-transfer reactions, resulting in polypropylene with high molecular weights (407~1101 kg/mol) and low 1,3-enchainment content (3.57~16.96%) in toluene. The low tensile strength (0.3~1.0 MPa), high elongation at break (218~403%) and strain recovery properties (S.R. ~50%, 10 tension cycles) of the resulting polypropylenes, as well as the visible light transmittance of approximately 90%, indicate the characteristics of the transparent elastomer.

Semi-crystalline polymers with supramolecular synergistic interactions: from mechanical toughening to dynamic smart materials

Semi-crystalline polymers (SCPs) with anisotropic amorphous and crystalline domains as the basic skeleton are ubiquitous from natural products to synthetic polymers. The combination of chemically incompatible hard and soft phases contributes to unique thermal and mechanical properties. The further introduction of supramolecular interactions as noncovalently interacting crystal phases and soft dynamic crosslinking sites can synergize with covalent polymer chains, thereby enabling effective energy dissipation and dynamic rearrangement in hierarchical superstructures. Therefore, this review will focus on the design principles of SCPs by discussing supramolecular construction strategies and state-of-the-art functional applications from mechanical toughening to sophisticated functions such as dynamic adaptivity, shape memory, ion transport, etc. Current challenges and further opportunities are discussed to provide an overview of possible future directions and potential material applications.

Impact of o-aryl halogen effects on ethylene polymerization: steric vs. electronic effects

Ligand steric hindrance and electronic effects play a crucial role in late-transition metal-catalyzed olefin polymerization. In this research, a series of o-aryl halogenated α-diimine ligands bearing bulky dibenzhydryl substituents, along with their corresponding nickel catalysts, have been synthesized and thoroughly characterized. The nickel catalysts demonstrated very high activity in ethylene polymerization, achieving a high rate of up to 107 g mol-1 h-1. The produced polyethylenes displayed a broad spectrum of molecular weights (12.2-871.7 kg mol-1) but maintained consistent branching densities (50-82/1000 C) when polymerized at a fixed temperature with different nickel catalysts. Notably, the polymerization temperature has a significant influence on both the molecular weight and branching density of the resulting polyethylene. Higher temperatures led to the formation of polyethylenes with lower molecular weights and increased branching densities. Interestingly, the o-aryl halogens significantly impact the molecular weight of the polyethylene. The size of the halogen substituents primarily determines the molecular weight of the polyethylene. However, in terms of branching density, the steric and electronic effects of these substituents appear to counteract each other. In addition, the branched high molecular weight polyethylenes from the bromine and chlorine substituted nickel catalysts are excellent polyethylene thermoplastic elastomers with high strain at break values (688-2478%) and high strain recovery values (42-62%).

Effect of N-Aryl Para-Benzhydryl Substituent on the Thermal Stability of α-Diimine Nickel Catalyst

The thermal stability of α-diimine nickel catalysts has always been the focus of research. The introduction of large groups in the backbone or N-aryl ortho-position is a relatively mature solution. However, the question of whether the N-aryl bond rotation is a factor affecting the thermal stability of nickel catalysts is still open. In this work, the effects of N-aryl para-benzhydryl substitutes on catalyst thermal stability are investigated, and the results of ethylene polymerization and the factors affecting thermal stability (steric effect, electronic effect, five-membered coordination ring stability, N-aryl bond rotation, etc.) are systematically analyzed. It is believed that the introduction of large steric hindrance groups at the N-aryl para-position hinders the rotation of the N-aryl bond. This obstacle effect is beneficial to improving catalyst thermal stability, and the obstacle capacity is weakened with the increase of ortho-substituent size.

Deciphering the Olefin Isomerization-Polymerization Paradox of Palladium(II) Diimine Catalysts: Discovery of Simultaneous and Independent Pathways of Olefin Isomerization and Living Polymerization

This work elucidates a long-standing unexplained paradox commonly observed within the polymerization of α-olefin using palladium (Pd)(II)-diimine catalysts, in which isomerization and living polymerization of α-olefins are both observed. With a classical mechanistic understanding of these complexes, this behavior is often dismissed and interpreted as experimental error. Herein, we present a comprehensive mechanistic investigation into this phenomenon that supports the existence of a novel mechanistic pathway for Pd(II)-diimine complexes. Part one of the mechanistic study lays the foundation of the proposed mechanism, in which neutral Pd(II)-diimine complexes were found to exhibit a moderate to good catalytic activity for olefin isomerization of α-olefins despite the established notion that catalyst activation is required. Extensive experimental and computational studies reveal the possibility of a partial dissociation of the diimine ligand, which frees up one coordination site and enables coordination-insertion. This finding is significant as the coexistence of two reactive coordination sites at the palladium center becomes a valid proposal for the activated cationic Pd(II)-diimine complexes. In part two, we examined and validated the simultaneously observed α-olefin isomerization and living polymerization using the cationic Pd(II)-diimine catalyst, which supports the presence of two independent reaction pathways of isomerization and polymerization, respectively. Moreover, the addition of a strong Lewis acid, such as AlCl₃, accelerates the ligand dissociation and the consequential isomerization as it weakens the palladium-nitrogen bond through competitive binding. In part three, Lewis acid-triggered olefin isomerization-polymerization is employed to prepare living olefinic block copolymers and further synthesize novel polyolefin-polar block copolymers with unique architectures, distinct levels of branching, crystallinity, and polar functionality in a one-pot manner.

Selective branch formation in ethylene polymerization to access precise ethylene-propylene copolymers

Polyolefins with branches produced by ethylene alone via chain walking are highly desired in industry. Selective branch formation from uncontrolled chain walking is a long-standing challenge to generate exclusively branched polyolefins, however. Here we report such desirable microstructures in ethylene polymerization by using sterically constrained α-diimine nickel(II)/palladium(II) catalysts at 30 °C–90 °C that fall into industrial conditions. Branched polyethylenes with exclusive branch pattern of methyl branches (99%) and notably selective branch distribution of 1,4-Me₂ unit (86%) can be generated. The ultrahigh degree of branching (>200 Me/1000 C) enables the well-defined product to mimic ethylene-propylene copolymers. More interestingly, branch distribution is predictable and computable by using a simple statistical model of p(1-p)ⁿ (p: the probability of branch formation). Mechanistic insights into the branch formation including branch pattern and branch distribution by an in-depth density functional theory (DFT) calculation are elucidated.

Selective branch formation from uncontrolled chain walking is a longstanding challenge to generate exclusively branched polyolefins. Here the authors report such desirable microstructures in ethylene polymerization enabled by a nickel catalyst at 30 °C–90 °C that fall into industrial conditions and mimic ethylene-propylene copolymers.

2,4,6-Triphenylpyridinium: A Bulky, Highly Electron-Withdrawing Substituent That Enhances Properties of Nickel(II) Ethylene Polymerization Catalysts

The reactivity of Ni^II and Pd^II olefin polymerization catalysts can be enhanced by introduction of electron-withdrawing substituents on the supporting ligands rendering the metal centers more electrophilic. Reported here is a comparison of ethylene polymerization activity of a classical salicyliminato nickel catalyst substituted with the powerful electron-withdrawing 2,4,6-triphenylpyridinium (trippy) group to the -CF₃ analogue. The trippy substituent is substantially more electron-withdrawing (σ_meta =0.63) than the trifluoromethyl group (σ_meta =0.43) which results in a ca. 8-fold increase in catalytic turnover frequency. An additional advantage of trippy is the high steric bulk relative to the trifluoromethyl group. This feature results in a four-fold increase in polymer molecular weight owing to enhanced retardation of chain transfer. A significant increase in catalyst lifetime is observed as well.

Living Chain-Walking (Co)Polymerization of Propylene and 1-Decene by Nickel α-Diimine Catalysts

Homo- and copolymers of propylene and 1-decene were synthesized by controlled chain-walking (co)polymerization using phenyl substituted α-diimine nickel complexes activated with modified methylaluminoxane (MMAO). This catalytic system was found to polymerize propylene in a living fashion to furnish high molecular weight ethylene-propylene (EP) copolymers. The copolymerizations proceeded to give high molecular weight P/1-decene copolymers with narrow molecular weight distribution (Mw/Mn ≈ 1.2), which indicated a living nature of copolymerization at room temperature. The random copolymerization results indicated the possibility of precise branched structure control, depending on the polymerization temperature and time.

Concerted steric and electronic effects on α-diimine nickel- and palladium-catalyzed ethylene polymerization and copolymerization

For transition metal-based olefin polymerization catalysts, ligand steric and electronic effects can strongly influence important catalytic properties. However, the simultaneous tuning of both steric and electronic effects has not been explored in most of the previous studies. In this contribution, a strategy to tune the ligand electronic and steric effects in a concerted fashion is reported. In such a system, both dibenzhydryl groups and multiple methoxy/fluoro groups were installed in α-diimine ligands. In addition to strongly influencing ligand electronics, the methoxy/fluoro groups can interact with the dibenzhydryl groups and efficiently increase ligand sterics. In ethylene polymerization, this concurrent tuning of electronic and steric effects can lead to simultaneous enhancement of several parameters (activity, stability, polymer molecular weight, melting point, branching density) for both the nickel and palladium catalysts. The effectiveness of this strategy is highly attractive for future studies in other catalytic systems.

Camphor-based phosphine-carbonyl ligands for Ni catalyzed ethylene oligomerization

Ni and Pd complexes of camphor-based phosphine-carbonyl ligands containing biaryl moiety are designed and synthesized. The Ni complexes can catalyze ethylene oligomerization and generate waxy higher olefins as well as oily lower olefins.

Comprehensive studies of the ligand electronic effect on unsymmetrical α-diimine nickel(ii) promoted ethylene (co)polymerizations

The ligand electronic effects on the horizontal axis and vertical axis are systematically disclosed in unsymmetrical α-diimine Ni(ii)-promoted ethylene polymerization and copolymerization reactions.

A continuing legend: the Brookhart-type α-diimine nickel and palladium catalysts

Here we will summarize some of the recent advances in α-diimine ligand developments, as well as some new and challenging monomers that this class of catalysts can address through these ligand improvements.

Preparation and in situ chain-end-functionalization of branched ethylene oligomers by monosubstituted α-diimine nickel catalysts

Chain-end-functionalization of (highly) branched ethylene oligomers was achieved in situ with the most/least bulky α-diimine nickel catalysts for the first time.

Synthesis of polyolefin elastomers from unsymmetrical α-diimine nickel catalyzed olefin polymerization

Due to a unique chain walking process, α-diimine nickel catalysts produce variously branched polyolefins using only ethylene as the feedstock.

Synthesis of poly(α-olefins) containing rare short-chain branches by dinuclear Ni-based catalysts

Chain walking mechanism with regard to dinuclear Ni-based catalyst stereoisomers in the polymerization of α-olefins: the effects of bridge, backbone and ortho-substituents.