Selective Ruthenium-Catalyzed Transformation of Carbon Dioxide: An Alternative Approach toward Formaldehyde

Advancements and Challenges in the Synthesis of Oxymethylene Ethers (OMEs) as Sustainable Transportation Fuels

The urgent need for sustainable alternatives to fossil fuels in the transportation sector is driving research into novel energy carriers that can meet the high energy density requirements of heavy-duty vehicles without exacerbating the climate change. This concept article examines the synthesis, mechanisms, and challenges associated with oxymethylene ethers (OMEs), a promising class of synthetic fuels potentially derived from carbon dioxide and hydrogen. We highlight the importance of OMEs in the transition towards non-fossil energy sources due to their compatibility with the existing Diesel infrastructure and their cleaner combustion profile. The synthesis mechanisms, including the Schulz-Flory distribution and its implications for OME chain length specificity, and the role of various catalysts and starting materials are discussed in depth. Despite advancements in the field, significant challenges remain, such as overcoming the Schulz-Flory distribution, efficiently managing water as an undesirable byproduct, and improving the overall energy efficiency of the OME synthesis. Addressing these challenges is crucial for OMEs to become a viable alternative fuel, contributing to the reduction of greenhouse gas emissions and the transition to a sustainable energy future in the transportation sector.

Four-electron reduction of CO2: from formaldehyde and acetal synthesis to complex transformations

The expansive and dynamic field of the CO2 Reduction Reaction (CO2RR) seeks to harness CO2 as a sustainable carbon source or energy carrier. While significant progress has been made in two, six, and eight-electron reductions of CO2, the four-electron reduction remains understudied. This review fills this gap, comprehensively exploring CO2 reduction into formaldehyde (HCHO) or acetal-type compounds (EOCH2OE, with E = [Si], [B], [Zr], [U], [Y], [Nb], [Ta] or -R) using various CO2RR systems. These encompass (photo)electro-, bio-, and thermal reduction processes with diverse reductants. Formaldehyde, a versatile C1 product, is challenging to synthesize and isolate from the CO2RR. The review also discusses acetal compounds, emphasizing their significance as pathways to formaldehyde with distinct reactivity. Providing an overview of the state of four-electron CO2 reduction, this review highlights achievements, challenges, and the potential of the produced compounds - formaldehyde and acetals - as sustainable sources for valuable product synthesis, including chiral compounds.

Paired Electrosynthesis of Formaldehyde Derivatives from CO2 Reduction and Methanol Oxidation

Utilizing CO2 -derived formaldehyde derivatives for fuel additive or polymer synthesis is a promising approach to reduce net carbon dioxide emissions. Existing methodologies involve converting CO2 to methanol by thermal hydrogenation, followed by electrochemical or thermochemical oxidation to produce formaldehyde. Adding to the conventional methanol oxidation pathway, we propose a new electrochemical approach to simultaneously generate formaldehyde derivatives at both electrodes by partial methanol oxidation and the direct reduction of CO2 . To achieve this, a method to directly reduce CO2 to formaldehyde at the cathode is required. Still, it has been scarcely reported previously due to the acidity of the formic acid intermediate and the facile over-reduction of formaldehyde to methanol. By enabling the activation and subsequent stabilization of formic acid and formaldehyde respectively in methanol solvent, we were able to implement a strategy where formaldehyde derivatives were generated at the cathode alongside the anode. Further mechanism studies revealed that protons supplied from the anodic reaction contribute to the activation of formic acid and the stabilization of the formaldehyde product. Additionally, it was found that the cathodic formaldehyde derivative Faradaic efficiency can be further increased through prolonged electrolysis time up to 50 % along with a maximum anodic formaldehyde derivative Faradaic efficiency of 90 %.

Challenges and Prospects in the Catalytic Conversion of Carbon Dioxide to Formaldehyde

Formaldehyde (HCHO) is a crucial C1 building block for daily-life commodities in a wide range of industrial processes. Industrial production of HCHO today is based on energy- and cost-intensive gas-phase catalytic oxidation of methanol, which calls for exploring other and more sustainable ways of carrying out this process. Utilization of carbon dioxide (CO2 ) as precursor presents a promising strategy to simultaneously mitigate the carbon footprint and alleviate environmental issues. This Minireview summarizes recent progress in CO2 -to-HCHO conversion using hydrogenation, hydroboration/hydrosilylation as well as photochemical, electrochemical, photoelectrochemical, and enzymatic approaches. The active species, reaction intermediates, and mechanistic pathways are discussed to deepen the understanding of HCHO selectivity issues. Finally, shortcomings and prospects of the various strategies for sustainable reduction of CO2 to HCHO are discussed.

Molecular Catalysts with Diphosphine Ligands Containing Pendant Amines

Pendant amines play an invaluable role in chemical reactivity, especially for molecular catalysts based on earth-abundant metals. As inspired by [FeFe]-hydrogenases, which contain a pendant amine positioned for cooperative bifunctionality, synthetic catalysts have been developed to emulate this multifunctionality through incorporation of a pendant amine in the second coordination sphere. Cyclic diphosphine ligands containing two amines serve as the basis for a class of catalysts that have been extensively studied and used to demonstrate the impact of a pendant base. These 1,5-diaza-3,7-diphosphacyclooctanes, now often referred to as "P₂N₂" ligands, have profound effects on the reactivity of many catalysts. The resulting [Ni(P^R₂N^R'₂)₂]²⁺ complexes are electrocatalysts for both the oxidation and production of H₂. Achieving the optimal benefit of the pendant amine requires that it has suitable basicity and is properly positioned relative to the metal center. In addition to the catalytic efficacy demonstrated with [Ni(P^R₂N^R'₂)₂]²⁺ complexes for the oxidation and production of H₂, catalysts with diphosphine ligands containing pendant amines have also been demonstrated for several metals for many different reactions, both in solution and immobilized on surfaces. The impact of pendant amines in catalyst design continues to expand.

Mechanistic exploration of CO2 conversion to dimethoxymethane (DMM) using transition metal (Co, Ru) catalysts: an energy span model

The conversion of CO₂ to DMM is an important transformation for various reasons. Co and Ru-based triphos catalysts have been investigated using density functional theory (DFT) calculations to understand the mechanistic pathways of the CO₂ to DMM conversion and the role of noble/non-noble metal-based catalysts. The reaction has been investigated sequentially through methylformate (MF) and methoxymethane (MM) intermediates as they are found to be important intermediates. For the hydrogenation of CO₂ and MF, the hydrogen sources such as H₂ and methanol have been investigated. The calculated reaction free energy barriers for all the possible pathways suggest that both hydrogen sources are important for the Co-triphos catalyst. However, in the case of the Ru-triphos catalyst, molecular H₂ is calculated to be the only hydrogen source. Various esterification and acetalization possibilities have also been explored to find the most favorable pathway for the conversion of CO₂ to DMM. We find that the hydride transfer to the CO₂ is the rate determining step (RDS) for the overall reaction. Our mechanistic investigation reveals that the metal center is the active part for the catalysis rather than the Brønsted acid and the redox triphos ligand plays an important role through the push-pull mechanism. The implemented microkinetic study shows that the reaction is also quite dependent on the concentration of the gaseous reactants and the rate constant increases exponentially above 363 K.

Computational Study of CO2 Reduction Catalyzed by Iron(I) Complex at Different Spin States: Cooperativity of Hydrogen Bonding and Auxiliary Group Effect

To explore alternative approaches to the CO₂ reduction to formate and provide an insight into the spin state effect on the CO₂ reduction, we theoretically designed a kind of low-valence iron(I) model complex, whose doublet, quartet, and sextet states are denoted as ² Fe(I), ⁴ Fe(I), and ⁶ Fe(I), respectively. This complex is featured with an iron(I) center, which bonds to a 1,2-ethanediamine (en) and a 2-hydroxy-biphenyl group. Reaction mechanisms for the CO₂ reduction to formate catalyzed by this iron(I) model complex were explored using density functional theory (DFT) computations. Studies showed that the univalent iron(I) compound can efficiently fix and activate a CO₂ molecule, whereas its oxidized forms with trivalent iron(III) or bivalent iron(II) cannot activate CO₂. For the iron(I) compound, it was found that the lowest spin state ² Fe(I) is the most favorable for the CO₂ reduction as the reactions barriers involving ² Fe(I), ⁴ Fe(I), and ⁶ Fe(I) are 25.6, 37.2, and 35.9 kcal/mol, respectively. Yet, a photosensitizer-free visible-light-mediated high-low spin shift from ⁴ Fe(I) and ⁶ Fe(I) to ² Fe(I) is likely through the reverse intersystem crossing (RIC) because the ⁴ Fe(I) and ⁶ Fe(I) compounds have strong absorption in the visible-light range. Notably, the synergistic interaction between the hydrogen bonding from the auxiliary hydroxyl group in the 2-hydroxy-biphenyl moiety to CO₂ and an intermediate five-membered ring promotes the proton transfer, leading to the formation of the -COOH moiety from CO₂ and the Fe-O bond. With the addition of H₂, one H₂ molecule is split by the Fe-O bond and thus serves as H atom sources for both the CO₂ reduction and the recovery of the auxiliary hydroxyl group. The present theoretical study provides a novel solution for the challenging CO₂ reduction, which calls for further experimental verifications.

A Review and Experimental Revisit of Alternative Catalysts for Selective Oxidation of Methanol to Formaldehyde

The selective oxidation of methanol to formaldehyde is a growing million-dollar industry, and has been commercial for close to a century. The Formox process, which is the largest production process today, utilizes an iron molybdate catalyst, which is highly selective, but has a short lifetime of 6 months due to volatilization of the active molybdenum oxide. Improvements of the process’s lifetime is, thus, desirable. This paper provides an overview of the efforts reported in the scientific literature to find alternative catalysts for the Formox process and critically assess these alternatives for their industrial potential. The catalysts can be grouped into three main categories: Mo containing, V containing, and those not containing Mo or V. Furthermore, selected interesting catalysts were synthesized, tested for their performance in the title reaction, and the results critically compared with previously published results. Lastly, an outlook on the progress for finding new catalytic materials is provided as well as suggestions for the future focus of Formox catalyst research.

Ascendancy of Nitrogen Heterocycles in the Computationally Designed Mn(I)PNN Pincer Catalysts on the Hydrogenation of Carbon Dioxide to Methanol

The development of sustainable catalysts to get methanol from CO₂ under milder conditions and without any additives is still considered an arduous task. In many instances, transition-metal-catalyzed carbon dioxide to formic acid formation is more facile than methanol formation. This article provides comprehensive density functional theoretic investigations of six new Mn(I)PNN complexes, which are designed to perform CO₂ to methanol conversion under milder reaction conditions. All these six catalysts have similar structural features except at terminal nitrogen, -N (1), where adenine-inspired nitrogen heterocycles containing pyridine and pyrimidine moieties are attached to instill an electron withdrawing effect on the central metal and thus to facilitate dihydrogen polarization during the catalyst regeneration. All these computationally modeled Mn(I)PNN complexes demonstrate the promising catalytic activity to get methanol through cascade catalytic cycles at 298.15 K. The metal-ligand cooperative (MLC) as well as noncooperative (NC) pathways are investigated for each catalytic cycle. The NC pathway is the preferred pathway for formic acid and formaldehyde formation, whereas methanol formation proceeds through only the MLC pathway. Different nitrogen heterocycles attached to the -N (1) terminal manifested a considerable amount of impact on the Gibbs free energies, overall activation energies, and computed turnover frequencies (TOFs). Among all the catalysts, SPCAT02 provides excellent TOFs for HCO₂H (500 151 h^-1), HCHO (11 912 h^-1), and CH₃OH (2 372 400 h^-1) formation at 50 °C. SPCAT04 is found to be a better catalyst for the selective formation of formic acid formation at room temperature than the rest of the catalysts. The computed TOF results are found reliable upon comparison with experimentally established catalysts. To establish the structure-activity relationship, the activation strain model and Fukui function calculations are performed on all the catalysts. Both these studies provide complementary results. The present study revealed a very important finding that a more electrophilic metal center could facilitate the CO₂ hydrogenation reaction robustly. All computationally designed catalysts could be cheaper and better alternatives to convert CO₂ to methanol under mild reaction conditions in an aqueous medium.

Catalytic Reductive Alcohol Etherifications with Carbonyl-Based Compounds or CO2 and Related Transformations for the Synthesis of Ether Derivatives

Ether derivatives have myriad applications in several areas of chemical industry and academia. Hence, the development of more effective and sustainable protocols for their production is highly desired. Among the different methodologies reported for ether synthesis, catalytic reductive alcohol etherifications with carbonyl-based moieties (aldehydes/ketones and carboxylic acid derivatives) have emerged in the last years as a potential tool. These processes constitute appealing routes for the selective production of both symmetrical and asymmetrical ethers (including O-heterocycles) with an increased molecular complexity. Likewise, ester-to-ether catalytic reductions and hydrogenative alcohol etherifications with CO2 to dialkoxymethanes and other acetals, albeit in less extent, have undergone important advances, too. In this Review, an update of the recent progresses in the area of catalytic reductive alcohol etherifications using carbonyl-based compounds and CO2 have been described with a special focus on organic synthetic applications and catalyst design. Complementarily, recent progress made in catalytic acetal/ketal-to-ether or ester-to-ether reductions and other related transformations have been also summarized.

Anti-Electrostatic Main Group Metal-Metal Bonds That Activate CO2

There has been growing interest in the CO₂ capture and reduction by transition-metal-free catalysts. Here we performed a proof-of-concept study using an ab initio valence bond method called the block-localized wave function (BLW) method. The integrated BLW and density function theory (DFT) computations demonstrated that heterobimetallic Ae⁺/Al(I) (Ae represents alkaline earth metals Mg and Ca) Lewis acid/base combinations without transition metals can facilely capture and activate CO₂. There are two remarkable findings in this study. The first concerns the ionic nature of the metal-metal bonds. The experimentally synthesized low valent aluminum compound with a bidentate β-diketiminate (BDI) ligand, or (BDI)Al(I) in brief, is a Lewis base due to the lone pair on the aluminum cation though overall Al(I) is positively charged. Al(I) can form ionic metal-metal bonds with the alkaline earth metals of the positively charged Lewis acids (BDI)Ae⁺. This type of ionic metal-metal bonds is counterintuitive and antielectrostatic as both metals carry positive charges. The second finding is the CO₂ activation mechanism. (BDI)Al(I) can effectively bind and activate CO₂ by transferring one electron to CO₂, and the resulting complex can be best expressed as [(BDI)Al(I)]⁺[CO₂]^-. The participation of (BDI)Ae⁺ further enhances the capture and activation of CO₂ by (BDI)Al(I).

Synthesis and CO2 photoreduction of two 3d–4f heterometal–organic frameworks

Two 3d–4f heterometal–organic frameworks with similar structures were synthesized by a steam-assisted conversion method and exhibited high activity and selectivity for the photoreduction of CO2.

Molecular Zinc Hydride Cations [ZnH]+ : Synthesis, Structure, and CO2 Hydrosilylation Catalysis

Protonolysis of [ZnH2 ]n with the conjugated Brønsted acid of the bidentate diamine TMEDA (N,N,N',N'-tetramethylethane-1,2-diamine) and TEEDA (N,N,N',N'-tetraethylethane-1,2-diamine) gave the zinc hydride cation [(L2 )ZnH]+ , isolable either as the mononuclear THF adduct [(L2 )ZnH(thf)]+ [BArF 4 ]- (L2 =TMEDA; BArF 4 - =[B(3,5-(CF3 )2 -C6 H3 )4 ]- ) or as the dimer [{(L2 )Zn)}2 (μ-H)2 ]2+ [BArF 4 ]- 2 (L2 =TEEDA). In contrast to [ZnH2 ]n , the cationic zinc hydrides are thermally stable and soluble in THF. [(L2 )ZnH]+ was also shown to form di- and trinuclear adducts of the elusive neutral [(L2 )ZnH2 ]. All hydride-containing cations readily inserted CO2 to give the corresponding formate complexes. [(TMEDA)ZnH]+ [BArF 4 ]- catalyzed the hydrosilylation of CO2 with tertiary hydrosilanes to give stepwise formoxy silane, methyl formate, and methoxy silane. The unexpected formation of methyl formate was shown to result from the zinc-catalyzed transesterification of methoxy silane with formoxy silane, which was eventually converted into methoxy silane as well.

Identifying high-performance catalytic conditions for carbon dioxide reduction to dimethoxymethane by multivariate modelling

In times of a warming climate due to excessive carbon dioxide production, catalytic conversion of carbon dioxide to formaldehyde is not only a process of great industrial interest, but it could also serve as a means for meeting our climate goals. Currently, formaldehyde is produced in an energetically unfavourable and atom-inefficient process. A much needed solution remains academically challenging. Here we present an algorithmic workflow to improve the ruthenium-catalysed transformation of carbon dioxide to the formaldehyde derivative dimethoxymethane. Catalytic processes are typically optimised by comprehensive screening of catalysts, substrates, reaction parameters and additives to enhance activity and selectivity. The common problem of the multidimensionality of the parameter space, leading to only incremental improvement in laborious physical investigations, was overcome by combining elements from machine learning, optimisation and experimental design, tripling the turnover number of 786 to 2761. The optimised conditions were then used in a new reaction setup tailored to the process parameters leading to a turnover number of 3874, exceeding by far those of known processes.

Ruthenium-Catalyzed Synthesis of Cyclic and Linear Acetals by the Combined Utilization of CO2 , H2 , and Biomass Derived Diols

Herein a transition-metal catalyst system for the selective synthesis of cyclic and linear acetals from the combined utilization of carbon dioxide, molecular hydrogen, and biomass derived diols is presented. Detailed investigations on the substrate scope enabled the selectivity of the reaction to be largely guided and demonstrated the possibility of integrating a broad variety of substrate molecules. This approach allowed a change between the favored formation of cyclic acetals and linear acetals, originating from the bridging of two diols with a carbon-dioxide based methylene unit. This new synthesis option paves the way to novel fuels, solvents, or polymer building blocks, by the recently established "bio-hybrid" approach of integrating renewable energy, carbon dioxide, and biomass in a direct catalytic transformation.