Kinetics and Mechanism of Tetrahydrofuran Synthesis via 1,4-Butanediol Dehydration in High-Temperature Water

Metabolic Engineering of Corynebacterium glutamicum for the Production of the Four-Carbon Platform Chemicals γ-Hydroxybutyrate and γ-Butyrolactone

γ-Hydroxybutyrate (GHB) is an important C4 platform chemical, serving as a crucial precursor for the synthesis of various bulk chemicals, including γ-butyrolactone (GBL) and 1,4-butanediol (1,4-BDO). In this study, we report the systematic metabolic engineering of Corynebacterium glutamicum for the biological production of GHB from glucose via the introduction of a glutamate-derived pathway. We showed that C. glutamicum is a promising host for producing GHB due to its higher tolerance to GHB as compared to other chassis. By screening key enzymes capable of converting glutamate into GHB and blocking byproduct synthesis pathways, an engineered C. glutamicum strain was developed that achieved a GHB production titer of 30.6 g/L. Comparative transcriptome analysis was subsequently employed to identify previously uncharacterized aldehyde dehydrogenases responsible for succinate accumulation, and knockout of the corresponding genes led to an increased GHB titer of 33.7 g/L. Ultimately, the integration of a phosphoketolase-mediated nonoxidative glycolysis (NOG) pathway further enhanced GHB production, resulting in an accumulation of 38.3 g/L of GHB with a yield of 0.615 mol/mol glucose during batch fermentation. The GHB in the fermentation broth can be efficiently converted into GBL by acid treatment with a yield of 0.970 mol/mol.

Developed and emerging 1,4-butanediol commercial production strategies: forecasting the current status and future possibility

1,4-Butanediol (1,4-BDO) is a valuable industrial chemical that is primarily produced via several energy-intensive petrochemical processes based on fossil-based raw materials, leading to issues related to: non-renewability, environmental contamination, and high production costs. 1,4-BDO is used in many chemical reactions to develop a variety of useful, valuable products, such as: polyurethane, Spandex intermediates, and polyvinyl pyrrolidone (PVP), a water-soluble polymer with numerous personal care and pharmaceutical uses. In recent years, to satisfy the growing need for 1,4-BDO, there has been a major shift in focus to sustainable bioproduction via microorganisms using: recombinant strains, metabolic engineering, synthetic biology, enzyme engineering, bioinformatics, and artificial intelligence-guided algorithms. This article discusses the current status of the development of: various chemical and biological production techniques for 1,4-BDO, advances in biological pathways for 1,4-BDO biosynthesis, prospects for future production strategies, and the difficulties associated with environmentally friendly and bio-based commercial production strategies.

Isobaric Vapor-Liquid Equilibrium Data for Tetrahydrofuran + Acetic Acid and Tetrahydrofuran + Trichloroethylene Mixtures

Vapor-liquid equilibrium (VLE) data for the binary systems tetrahydrofuran (THF) + acetic acid (AA) and THF + trichloroethylene (TCE) were measured under isobaric conditions using an ebulliometer. The boiling temperatures for the systems (THF + AA/THF + TCE) are reported for 13/15 compositions and five/six different pressures ranging from 50.2/60.0 to 101.1/101.3 kPa, respectively. The THF + AA system shows simple phase behavior with no azeotrope formation. The THF + TCE system does not exhibit azeotrope formation but seems to have a pinch point close to the pure end of TCE. The nonrandom two-liquid (NRTL) and universal quasichemical (UNIQUAC) activity coefficient models were used to accurately fit the binary (PTx) data. Both models were able to fit the binary VLE data satisfactorily. However, the NRTL model was found to be slightly better than UNIQUAC model in fitting the VLE data for both systems. The results can be used for designing liquid-liquid extraction and distillation processes involving mixtures of THF, AA, and TCE.

Fusel oil reaction in pressurized water: characterization and antimicrobial activity

This work aimed to investigate the reaction of fusel oil (FO) with pressurized water in a continuous flow reactor, in order to verify the effect of operating conditions (temperature and alcohol to water ratio) on the formation of reaction products, as well as to potentiate the antimicrobial activity of FO. The characterization of the FO was performed by high resolution mass spectrometry (ESI-TOF) and by a chromatograph coupled to mass spectrometry (GC-MS), and the reaction products were characterized by ESI-TOF and evaluated for antifungal potential. From the results, it was verified that the FO contained 70.58 wt% of isoamyl alcohol and was formed mainly by the organic functions alcohols, aldehydes, ketones and lipids. The reaction mechanisms that prevailed during the reactions conducted in subcritical and supercritical states were dehydration and reduction, respectively, making it possible to identify pyrazine derivatives compounds in the reaction products. The fungus Irpex lacteus showed greater resistance under the application of reaction products, and the products obtained at 300 °C and 400 °C showed an inhibition percentage of 96.07% to Schizophyllum commune and 96.50% to Trametes versicolor, respectively.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-022-03429-3.

Kinetics and Mechanisms of Hydrothermal Dehydration of Cyclic 1,2- and 1,4-Diols

Hydrothermal dehydration is an attractive method for deoxygenation and upgrading of biofuels because it requires no reagents or catalysts other than superheated water. Although mono-alcohols cleanly deoxygenate via dehydration under many conditions, polyols such as those derived from saccharides and related structures are known to be recalcitrant with respect to dehydration. Here, we describe detailed mechanistic and kinetic studies of hydrothermal dehydration of 1,2- and 1,4-cyclohexanediols as model compounds to investigate how interactions between the hydroxyls can control the reaction. The diols generally dehydrate more slowly and have more complex reaction pathways than simple cyclohexanol. Although hydrogen bonding between hydroxyls is an important feature of the diol reactions, hydrogen bonding on its own does not explain the reduced reactivity. Rather, it is the way that hydrogen bonding influences the balance between the E1 and E2 elimination mechanisms. We also describe the reaction pathways and follow-up secondary reactions for the slower-dehydrating diols.

The mechanism of sorbitol dehydration in hot acidic solutions

Sugar alcohol dehydration in hot water is an important reaction that allows for environmentally friendly biomass conversion without the use of organic solvents. Here, we report a free-energy analysis by metadynamics (MTD) simulations based on ab initio density functional theory and semiempirical density-functional tight-binding method to understand the mechanism of dehydration reactions of d-sorbitol (SBT) in hot acidic water. Comparing the results of ab initio and semiempirical MTD, it was found that the latter gives a reliable free energy surface of SBT dehydration reaction, although the results vary upon the inclusion of dispersion correction. It was found that the reaction proceeds consistently via an S_N 2 mechanism, whereby the free energy of protonation of the hydroxyl group created as an intermediate is affected by the acidic species. This mechanism was further verified by real-time trajectories started from the transition state using ab initio molecular dynamics simulations. The free energy barriers of the reaction pathways leading to five-membered ether products are lower than those leading to six-membered ether products, in agreement with experiment. This outcome can be ascribed, in part, to our finding that the reaction barrier of the pathway is correlated to the stability of the SBT confined conformation at the initial stage of the reaction.

Achievements and Perspectives in 1,4-Butanediol Production from Engineered Microorganisms

1,4-Butanediol (1,4-BDO), a significant commodity chemical, is currently manufactured exclusively from a host of energy-intensive processes, accompanied by severe environmental issues, such as the greenhouse effect and air pollution. As a result of the ever-increasing global market demands and increasing applications of 1,4-BDO, attention has turned to the sustainable bioproduction of 1,4-BDO, and several bio-based approaches for 1,4-BDO production have been successfully established in engineered Escherichia coli, including de novo biosynthesis and biocatalysis. Recent achievements in enhancing the accumulation of 1,4-BDO have been achieved by metabolic engineering strategies, such as improving precursor supply, enhancing activities of critical enzymes, and fewer byproduct synthesis. Here, we summarize the primary advances of the biological pathway for 1,4-BDO synthesis and put forward the future development prospect of bio-based 1,4-BDO production.

The Pretreatment of Lignocelluloses With Green Solvent as Biorefinery Preprocess: A Minor Review

Converting agriculture and forestry lignocellulosic residues into high value-added liquid fuels (ethanol, butanol, etc.), chemicals (levulinic acid, furfural, etc.), and materials (aerogel, bioresin, etc.) via a bio-refinery process is an important way to utilize biomass energy resources. However, because of the dense and complex supermolecular structure of lignocelluloses, it is difficult for enzymes and chemical reagents to efficiently depolymerize lignocelluloses. Strikingly, the compact structure of lignocelluloses could be effectively decomposed with a proper pretreatment technology, followed by efficient separation of cellulose, hemicellulose and lignin, which improves the conversion and utilization efficiency of lignocelluloses. Based on a review of traditional pretreatment methods, this study focuses on the discussion of pretreatment process with recyclable and non-toxic/low-toxic green solvents, such as polar aprotic solvents, ionic liquids, and deep eutectic solvents, and provides an outlook of the industrial application prospects of solvent pretreatment.

Refined metadynamics through canonical sampling using time-invariant bias potential: A study of polyalcohol dehydration in hot acidic solutions

We propose a canonical sampling method to refine metadynamics simulations a posteriori, where the hills obtained from metadynamics are used as a time-invariant bias potential. In this way, the statistical error in the computed reaction barriers is reduced by an efficient sampling of the collective variable space at the free energy level of interest. This simple approach could be useful particularly when two or more free energy barriers are to be compared among chemical reactions in different or competing conditions. The method was then applied to study the acid dependence of polyalcohol dehydration reactions in high-temperature aqueous solutions. It was found that the reaction proceeds consistently via an S_N 2 mechanism, whereby the free energy of protonation of the hydroxyl group created as an intermediate is affected significantly by the acidic species. Although demonstration is shown for a specific problem, the computational method suggested herein could be generally used for simulations of complex reactions in the condensed phase.

The critical role of lignin in lignocellulosic biomass conversion and recent pretreatment strategies: A comprehensive review

Heterogeneity and rigidity of lignocellulose causing resistance to its deconstruction have provided technical and economic challenges in the current biomass conversion processes. Lignin has been considered as a crucial recalcitrance component in biomass utilization. An in-depth understanding of lignin properties and their influences on biomass conversion can provide clues to improve biomass utilization. Also, utilization of lignin can significantly increase the economic viability of biorefinery. Recent lignin-targeting pretreatments have aimed not only to overcome recalcitrance for biomass conversion but also to selectively fractionate lignin for lignin valorization. Numerous studies have been conducted in biomass characteristics and conversion technologies, and the role of lignin is critical for lignin valorization and biomass pretreatment development. This review provides a comprehensive review of lignin-related biomass characteristics, the impact of lignin on the biological conversion of biomass, and recent lignin-targeting pretreatment strategies. The desired lignin properties in biorefinery and future pretreatment directions are also discussed.

Cyclodehydration of 1,4-butanediol over Zr-Al Catalysts: Effect of Reaction Medium

The conversion of 1,4-butanediol (BDO) to tetrahydrofuran (THF) in aqueous phase is desirable because BDO production technology is shifting to bio-based aqueous fermentation routes. In this study, liquid-phase cyclodehydration of BDO to THF was studied in two reaction media (pure BDO and aqueous BDO feeds) at 200–240 °C using ZrO₂-Al₂O₃ (ZA) mixed oxides, which were made with a co-precipitation method and were characterized with XRD, BET, SEM/EDX, pyridine and n-butylamine adsorptions. The maximum acidity and the largest surface area occurred at Zr/Al atomic ratios of 1/1 (ZA11) and 1/3 (ZA13), respectively. The reaction exhibited pseudo-first-order; aqueous BDO feed had much greater rate constant than pure BDO feed, ascribed to the acidic properties of adsorbed water molecules (coordinated to surface metal cations) for the former case. For pure BDO feed, linear relation was observed between rate constant and catalyst acidity, and ZA11 reached a THF yield of 90.1% at 240 °C. With aqueous BDO feed, rate constant increased linearly with increasing surface area and ZA13 reached a THF yield of 97.1% at 220 °C. The change of optimum catalyst composition with reaction medium suggests that active sites for catalyzing BDO cyclodehydration changed with the reaction environment.

Unique Lewis and Bronsted acidic sites texture in the selective production of tetrahydropyran and oxepanefrom1,5-pentanediol and 1,6-hexanediol over sustainable red brick clay catalyst

Activated red brick (ARB) clay material proved superb catalyst for selective conversion of 1,5-pentanediol (1,5-PDO) to tetrahydropyran (THP) and 1,6-hexanediol (1,6-HDO) to oxepane (OP) via dehydration under vapor phase conditions in a continuous flow reactor. As per scanning electron microscopy (SEM), SEM-EDX and X-ray fluorescence (XRF) techniques, ARB clay catalyst majorly possessed silica (quartz), and iron oxide (hematite) species, and synergistic texture contributed to the catalytic efficiency for prolonged time-on-stream (TOS). The combination of active Lewis and Bronsted acidic sites with weak to mild acidic nature in the ARB clay obviously facilitates the dehydration reaction with high selectivity, tetrahydropyran (82%) and oxepane (89%). ARB clay displayed superior catalytic properties in the dehydration of alcohols compared with activities of commercial silica and α-Fe₂O₃ as catalysts. Commercial silica and α-Fe₂O₃ catalysts possessing the Lewis acidic sites only did not facilitate synchronous dehydration mechanism.

Assessing the Potential Mechanisms of Isomerization Reactions of Isoprene Epoxydiols on Secondary Organic Aerosol

Laboratory and field measurements have demonstrated that isoprene epoxydiol (IEPOX) is the base component of a wide range of chemical species found in isoprene-derived secondary organic aerosol (SOA). To address newly raised questions concerning the chemical identities of IEPOX-derived SOA, the results of laboratory experiments carried out in bulk aqueous and organic media and analyzed via nuclear magnetic resonance spectroscopy and computed free energies of possible products are reported. The IEPOX nucleophilic addition product 2-methyltetrol was found to react too slowly in aqueous solution to explain the previous observation of tetrahydrofuran-based species. The IEPOX isomerization reactions in organic media were shown to mainly produce 3-methyltetrahydrofuran-2,4-diols, which were also established by the computational results as one of the most thermodynamically favorable possible IEPOX reaction products. However, these isomerization reactions were found to be relatively slow as compared to nucleophilic addition reactions, indicating that their occurrence on ambient SOA might be limited to low water content situations. No evidence was found for the production of the C₅ alkene triols or 3-methyltetrahydrofuran-3,4-diols previously reported for IEPOX reaction on SOA as analyzed via the gas chromatography/electron ionization-quadrupole mass spectrometry with prior trimethylsilyl derivatization method.

Synergistic Configuration of Diols as Brønsted Bases

As viscous hydroxylic organic compounds, diols are of interest for their functional molecular conformation, which is based on inter- and intramolecular hydrogen (H)-bonds. By utilising steady-state electronic and vibrational spectroscopy, time-resolved fluorescence spectroscopy, and computational analyses, we report the association of the hydroxyl groups of diols via intra- or intermolecular H-bonds to enhance their reactivity as a base. Whereas the formation of an intermolecularly H-bonded dimer is requisite for diols of weak intramolecular H-bond to extract a proton from a model strong photoacid, a well-configured single diol molecule with an optimised intramolecular H-bond is revealed to serve as an effective Brønsted base with increased basicity. This observation highlights the collective role of H-bonding in acid-base reactions, and provides mechanistic backgrounds to understand the reactivity of polyols in the acid-catalysed dehydration for the synthesis of cyclic ethers at the molecular level.

The reaction mechanism of polyalcohol dehydration in hot pressurized water

The use of high-temperature liquid water (HTW) as a reaction medium is a very promising technology in the field of green chemistry.

Intramolecular dehydration of mannitol in high-temperature liquid water without acid catalysts

Dehydration reactions in high-temperature liquid water.

Hydrothermal reaction kinetics and pathways of phenylalanine alone and in binary mixtures

We examined the behavior of phenylalanine in high-temperature water (HTW) at 220, 250, 280, and 350 °C. Under these conditions, the major product is phenylethylamine. The minor products include styrene and phenylethanol (1-phenylethanol and 2-phenylethanol), which appear at higher temperatures and longer batch holding times. Phenylethylamine forms via decarboxylation of phenylalanine, styrene forms via deamination of phenylethylamine, and phenylethanol forms via hydration of styrene. We quantified the molar yields of each product at the four temperatures, and the carbon recovery was between 80-100 % for most cases. Phenylalanine disappearance follows first-order kinetics with an activation energy of 144 ± 14 kJ mol⁻¹ and a pre-exponential factor of 10(12.4 ± 1.4)  min⁻¹. A kinetics model based on the proposed pathways was consistent with the experimental data. Effects of five different salts (NaCl, NaNO₃, Na₂ SO₄, KCl, K₂ HPO₄) and boric acid (H₃BO₃) on phenylalanine behavior at 250 °C have also been elucidated. These additives increase phenylalanine conversion, but decrease the yield of phenylethylamine presumably by promoting formation of high molecular weight compounds. Lastly, binary mixtures of phenylalanine and ethyl oleate have been studied at 350 °C and three different molar concentration ratios. The presence of phenylalanine enhances the conversion of ethyl oleate and molar yields of fatty acid. Higher concentration of ethyl oleate leads to increased deamination of phenylethylamine and hydration of styrene. Amides are also formed due to the interaction of oleic acid/ethyl oleate and phenylethylamine/ammonia and lead to a decrease in the fatty acid yields. Taken collectively, these results provide new insights into the reactions of algae during its hydrothermal liquefaction to produce crude bio-oil.