Stable Ti/IrOx−Sb2O5−SnO2 Anode for O2 Evolution with Low Ir Content

Engineering the Coordination Environment of Ir Single Atoms with Surface Titanium Oxide Amorphization for Superior Chlorine Evolution Reaction

The chlorine evolution reaction (CER) is essential for industrial Cl2 production but strongly relies on the use of dimensionally stable anode (DSA) with high-amount precious Ru/Ir oxide on a Ti substrate. For the purpose of sustainable development, precious metal decrement and performance improvement are highly desirable for the development of CER anodes. Herein, we demonstrate that surface titanium oxide amorphization is crucial to regulate the coordination environment of stabilized Ir single atoms for efficient and durable chlorine evolution of Ti monolithic anodes. Experimental and theoretical results revealed the formation of four-coordinated Ir1O4 and six-coordinated Ir1O6 sites on amorphous and crystalline titanium oxides, respectively. Interestingly, the Ir1O4 sites exhibited a superior CER performance, with a mass activity about 10 and 500 times those of the Ir1O6 counterpart and DSA, respectively. Moreover, the Ir1O4 anode displayed excellent durability for 200 h, far longer than that of its Ir1O6 counterpart (2 h). Mechanism studies showed that the unsaturated Ir in Ir1O4 was the active center for chlorine evolution, which was changed to the top-coordinated O in Ir1O6. This change of active sites greatly affected the adsorption energy of Cl species, thus accounting for their different CER activity. More importantly, the amorphous structure and restrained water dissociation of Ir1O4 synergistically prevent oxygen permeation across the Ti substrate, contributing to its long-term CER stability. This study sheds light on the importance of single-atom coordination structures in the reactivity of catalysts and offers a facile strategy to prepare highly active single-atom CER anodes via surface titanium oxide amorphization.

Enhanced oxidation of organic pollutants by regulating the interior reaction region of reactive electrochemical membranes

Reactive electrochemical membrane (REM) emerges as an attractive strategy for the elimination of refractory organic pollutants that exist in wastewater. However, the limited reaction sites in traditional REMs greatly hinder its practical application. Herein, a feed-through coating methodology was developed to realize the uniform loading of SnO2-Sb catalysts on the interior surface of a REM. The uniformly coated REM (Unif-REM) exhibited 2.4 times higher reaction kinetics (0.29 min-1) than that of surface coated REM (Surf-REM) for the degradation of 2 mM 4-chlorophenol (4-CP), rendering an energy consumption as low as 0.016 kWh gTOC-1. The fast degradation of various emerging contaminants, e.g., sulfamethoxazole (SMX), ofloxacin (OFLX), and tetracycline (TC), also confirms its superior oxidation capability. Besides, the Unif-REM exhibited good performance in generating hydroxyl radicals (•OH) and a relatively long service lifetime. The simulation of spatial current distribution demonstrates that the interior reaction region in the Unif-REM channels can be drastically extended, thereby maximizing the surface coupling of mass diffusion and electron transfer. This study offers an in-depth look at the spatially confined reactions in REM and provides a reference for the design of electrochemical systems with economically efficient water purification.

A Reflection on Sustainable Anode Materials for Electrochemical Chloride Oxidation

Chloride oxidation is a key industrial electrochemical process in chlorine-based chemical production and water treatment. Over the past few decades, dimensionally stable anodes (DSAs) consisting of RuO2 - and IrO2 -based mixed-metal oxides have been successfully commercialized in the electrochemical chloride oxidation industry. For a sustainable supply of anode materials, considerable efforts both from the scientific and industrial aspects for developing earth-abundant-metal-based electrocatalysts have been made. This review first describes the history of commercial DSA fabrication and strategies to improve their efficiency and stability. Important features related to the electrocatalytic performance for chloride oxidation and reaction mechanism are then summarized. From the perspective of sustainability, recent progress in the design and fabrication of noble-metal-free anode materials, as well as methods for evaluating the industrialization of novel electrocatalysts, are highlighted. Finally, future directions for developing highly efficient and stable electrocatalysts for industrial chloride oxidation are proposed.

Optimized Mo-doped IrOx anode for efficient degradation of refractory sulfadiazine

Electrochemical advanced oxidation processes (EAOPs) is considered to be an efficacious method to degrade antibiotics. However, the performance of the anode has become the main limiting factor of this technology. In this study, due to the electron-deficient characteristics and the improvement of OER performance of Mo, we chose to use thermal decomposition to incorporate Mo into IrO2 to prepare anodes with industrial applicability. Under the optimal ratio of Ir to Mo is 7:3, (Ir0.7Mo0.3)Ox electrode's particular pore structure can expose more active sites and create a channel for the transportation of electrons, thereby promoting the formation of free radicals and degrading pollutants more efficiently. (Ir0.7Mo0.3)Ox electrode also has a higher mass activity (6.332 A g-1, three times that of the IrO2 electrode) and a larger electrochemical active area (ECSA, 375.43 cm2, seven times that of the IrO2 electrode). In addition, the optimal conditions of (Ir0.7Mo0.3)Ox electrode for degrading sulfadiazine(SDZ) were explored, which achieved a higher removal than traditional electrodes (90% removal within 4 h) when the Ti plate was the substrate. Through the intermediate products of SDZ degradation and related literatures, two possible degradation pathways of SDZ were speculated. This research provides a new type of anode catalyst for the degradation of sulfonamide antibiotics, which is possible for industrial application.

Ultralong-lifetime Ti/RuO2-IrO2@Pt anodes with a strong metal-support interaction for efficient electrochemical mineralization of perfluorooctanoic acid

Electrocatalytic oxidation is regarded as an effective technique for decomposing refractory organic compounds like perfluorooctanoic acid (PFOA). However, achieving highly efficient and long-life electrodes is still a great challenge. Herein, Ti/RuO₂-IrO₂@Pt anodes consisting of Pt⁴⁺ and Pt⁰ species were fabricated by combining modified microemulsion technology with a calcination process, in which Pt nanoparticles were highly dispersed and encapsulated in Ru-Ir composite oxides to form a strong metal-support interaction (SMSI) structure. The as-constructed SMSI layer on the Ti/RuO₂-IrO₂@Pt anode resulted in the improvement of the charge transfer capability and also increased the degradation (99.30%) and mineralization (91.32%) of PFOA during the electrochemical oxidation process. Notably, the service lifetime of Ti/RuO₂-IrO₂@Pt anodes was remarkably improved from 24 to 42.3 h compared to commercial Ti/RuO₂-IrO₂ anodes. Moreover, the possible degradation mechanism of PFOA was also speculated through the detection of short-chain perfluorocarboxylic acids and reactive radicals. These results not only revealed that the concept and methodology of SMSI could be an effective way for constructing highly efficient and stable electrocatalysts but also greatly advanced fundamental understanding.

Efficient degradation of polyacrylamide using a 3-dimensional ultra-thin SnO2-Sb coated electrode

Polyacrylamide (PAM) is widely used in polymer flooding processes to increase oil recovery while the byproduct of PAM-containing wastewater is a serious environmental issue. In this study, electrochemical oxidation process (EAOP) was applied for treating PAM wastewater using a new type of 3-dimensional ultra-thin SnO₂-Sb electrode. Nano-sized catalysts were evenly dispersed both on the surface and inside of a porous Ti filter forming nano-thickness catalytic layer that enhances the utilization and bonding of catalysts. This porous Ti electrode showed 20% improved OH· production and 16.3 times increased accelerated service life than the planar Ti electrode. Using this electrode to treat 100 mg L^-1 PAM, the TOC removal efficiency reached over 99% within 3 h under current density of 20 mA cm^-2. The EAOP could fastly break the long-chain PAM molecules into small molecular intermediates. With the porous electrode treating 5 g L^-1 PAM under current density of 30 mA cm^-2, EAOP reduced 94.2% of average molecular weight in 1 h and 92.0% of solution viscosity in 0.5 h. Moreover, the biodegradability of PAM solution was significantly improved as the solution BOD₅/COD ratio raised from 0.05 to 0.41 after 4 h treatment. The degradation pathway of PAM was also investigated.

Iron (III) doped titanium dioxide coated dimensionally stable graphite anode electrode for electro-chemical treatment of domestic wastewater

Availability of clean water is of concern due to pollution and diminishing supply pollution. However, purification is possible depending on the incorporated contaminants. Domestic wastewater contains dissolved organic matter and its remediation can be done by oxidation. The best oxidation can be achieved by electron transfer the same way metabolic processes occur. This study exploited the use of a film of iron (III) doped titanium dioxide applied on an electrode which was found to be effective. Natural light conditions generated electrons that migrated through the electrode leaving behind holes which oxidized the contaminants as the excess electrons were discharged at the cathode after passing through the casted proton exchange membrane (PEM) separating the two half cells of the prepared reactor. This electrochemical method has the advantage in that the organic pollutants are oxidized to carbon dioxide with no secondary pollutants and the inorganic pollutants into insoluble matter. The assembled cell was applied to purify both synthetic and real water samples of green leafy vegetable solution from the kitchen by clarification. The clarification process was monitored by UV-Vis using distilled water as a reference to compare the light that transmitted through a sample. It was observed that the electro-oxidation process took place showing a high potential 105 mV within the first 150 min followed by degradation at a high rate. The oxidation of the organic matter was confirmed by UV-Vis analysis as well as by cyclic voltametric analysis of iron released into the solution of the synthetic samples. The electro chemical treatment of the water was then applied to purify real water samples made from a sample of 4.5 g minced of green vegetables dispersed in one liter of water (4.5 g/l). The green leafy coloured solution was clarified after 154 h of continuous oxidation. The degradation process was confirmed to be independent of intermediates or other species present in solution as it was of first order reaction kinetics. The electrochemical oxidation of organic matter in water using iron (III) doped titanium dioxide coated graphite electrode has potential application on the purification of water.

Optimizing RuOx-TiO2 composite anodes for enhanced durability in electrochemical water treatments

Metal oxide anode electrocatalysts are important for an effective removal of contaminants and the enhancement of electrode durability in the electrochemical oxidation process. Herein, we report the enhanced lifetime of RuO_x-TiO₂ composite anodes that was achieved by optimizing the fabrication conditions (e.g., the Ru mole fraction, total metal content, and calcination time). The electrode durability was assessed through accelerated service lifetime tests conducted under harsh environmental conditions, by using 3.4% NaCl and 1.0 A/cm². The electrochemical characteristics of the anodes prepared with metal oxides having different compositions were evaluated using cyclic voltammetry, electrochemical impedance spectroscopy, and X-ray analyses. We noticed that, the larger the Ru mole fraction, the more durable were the electrodes. The RuO_x-TiO₂ electrodes were found to be highly stable when the Ru mole fraction was >0.7. The 0.8RuO_x-0.2TiO₂ electrode was selected as the one with the most appropriate composition, considering both its stability and contaminant treatability. The electrodes that underwent a 7-h calcination (between 1 and 10 h) showed the longest lifetime under the tested conditions, because of the formation of a stable Ru oxide structure (i.e., RuO₃) and a lower resistance to charge transfer. The electrode deactivation mechanism that occurred due to the dissolution of active catalysts over time was evidenced by an impedance analysis of the electrode itself and surface elemental mapping.

Accelerated Life Testing of a Palladium-Doped Tin Oxide Electrode for Zn Electrowinning

Electrowinning is a technique that can be used to obtain high-purity elements through electrolysis. The degradation of accelerated life testing for Pd-based electrodes is discussed in this study. The lifetime of the electrodes was examined by multiplying the acceleration rate with the current to measure the voltage of the electrodes. The acceleration rate was set to 10, 20, and 30 times. Four components were deposited on the TiO₂ plate. The ratio of Ir to Sn was fixed at 1:1, while Ta was deposited at 10 wt.%. Pd was deposited at 2, 4, 8 and 10 wt.% to create Pd-Ir/Sn-Ta. The initial voltage decreased as the Pd deposition amount increased irrespective of the acceleration rate. The lower the acceleration rate, the lower the voltage. An increase in the Pd content caused the initial voltage to be low. The multiple of the acceleration rate slightly increased for all cases of life testing for one year. When the test was conducted by increasing the current density by 20 times, the increase in voltage was proportional to the Pd deposition amount. However, for the 30 times acceleration rate, the lifetime of the electrodes was shortened as the Pd content increased. It can be inferred that the content of Pd and the ratio of Ir to Sn can influence the lifetime of the electrodes. According to these results, if the multiple of the acceleration rate is too extreme, the lifetime of the electrodes cannot be evaluated because they are damaged in an extreme situation.

High electrochemical activity of a Ti/SnO2-Sb electrode electrodeposited using deep eutectic solvent

Electrodeposition is an economical and efficient way to prepare Ti/SnO₂-Sb electrode for electrochemical oxidizing pollutants in wastewater. The solvent used for electrodeposition has a great effect on electrode performance. The conventional Ti/SnO₂-Sb electrode electrodeposited using aqueous solvent has poor electrochemical activity and short service life. In this study, a Ti/SnO₂-Sb electrode was prepared via electrodeposition using a deep eutectic solvent (DES). This new Ti/SnO₂-Sb-DES electrode performed a rate constant of 0.571 h^-1 for methylene blue decolorization and long accelerated service life of 12.9 h (100 mA cm^-2; 0.5 M H₂SO₄), which were 1.7 times and 3.2 times as high as that of the electrode prepared in aqueous solvent, respectively. The enhanced properties were related to the 1.3 times increased electrochemically active surface area of Ti/SnO₂-Sb-DES electrode which had a rough, multilayer and uniform surface structure packed with nano-sized coating particles. In conclusion, this study developed a facile, green and efficient pathway to prepare Ti/SnO₂-Sb electrode with high performance.

Development of a Three-Dimensional Electrochemical System Using a Blue TiO2/SnO2-Sb2O3 Anode for Treating Low-Ionic-Strength Wastewater

Reducing energy use is crucial to commercialize electrochemical oxidation technologies. We developed a three-dimensional (3-D) electrochemical system that can significantly reduce the applied voltage and effectively degrade organic contaminants in low-ionic-strength wastewaters. The 3-D system consisted of a composite wire mesh anode (composed of blue TiO₂ nanotubes covered with SnO₂-Sb₂O₃), a proton exchange membrane, and a stainless-steel wire mesh cathode, which were compressed firmly together. For the 3-D system, we placed the anode of a 3-D electrode toward the wastewater that flowed past the anode. Both the two-dimensional (2-D) and 3-D systems had the same anode and cathode. We found that the 3-D system could reduce the applied voltage by 75.7% and reduce the electrical efficiency per log order reduction (EE/O) by 73% for 0.001 M Na₂SO₄. For Na₂SO₄ concentrations greater than 0.05 M, the 2-D system had a slightly lower EE/O. We also compared the EE/O of electrochemical advanced oxidation processes (EAOPs) with that of other advanced oxidation processes (UV/H₂O₂, UV/persulfate, O₃/H₂O₂, UV/ TiO₂, and UV/chlorine). We found that EAOPs have a much higher EE/O for low BA concentrations (20 mg/L) and a much lower EE/O for high BA concentrations (2000 mg/L).

Electrochemical oxidation of gaseous benzene on a Sb-SnO2/foam Ti nano-coating electrode in all-solid cell

An all-solid cell with a solid polymer electrolyte was applied to electrochemical oxidation of low-concentration indoor gaseous aromatic pollution. Antimony-doped tin dioxide nanocoatings deposited on a titanium foam substrate (Ti/Sb-SnO₂) with different Sb/Sn ratios (4.8-14.0 mol%) and loading weight of Sb-SnO₂ (4.4-7.7 mg cm^-2) were used as dimensionally stable anodes. Sn and Sb were homogeneously dispersed on the substrate, and a crack-free nanocoating was built when the loading of nanocoating was increased to 6.3 mg cm^-2. The activity tests for oxidation of benzene showed that 40 ppm gaseous benzene was converted to CO₂ with high selectivity (85%) at the low cell voltage of 2.0 V in this all-solid cell. The conversion of benzene was greatly increased from 30% to 100% upon increasing the Sb/Sn ratio of the nanocoating from 4.7 mol% to 14.0 mol%. With the increase of nanocoating loading (Sb/Sn = 14.0 mol%) from 6.3 to 7.7 mg cm^-2, the conversion of 100 ppm benzene was increased from 70% to 100%. Cyclic voltammetry revealed that high Sb content in the oxide nanocoating increased the overpotential and current intensity of the oxygen evolution reaction. The large outer charge q_o^∗ related to the electroactive surface of the SS-7.7/Ti3 electrode was up to 305.3 mC cm^-2, which were responsible for its excellent electrochemical performance in the benzene oxidation process. Our studies provide a potential method for removal of indoor VOCs at ambient temperature.

Enhancing the activity of oxygen-evolution and chlorine-evolution electrocatalysts by atomic layer deposition of TiO2

We report that TiO₂ coatings formed via atomic layer deposition (ALD) may tune the activity of IrO₂, RuO₂, and FTO for the oxygen-evolution and chlorine-evolution reactions (OER and CER). Electrocatalysts exposed to ~3-30 ALD cycles of TiO₂ exhibited overpotentials at 10 mA cm^-2 of geometric current density that were several hundred millivolts lower than uncoated catalysts, with correspondingly higher specific activities. For example, the deposition of TiO₂ onto IrO₂ yielded a 9-fold increase in the OER-specific activity in 1.0 M H₂SO₄ (0.1 to 0.9 mA cm_ECSA ^-2 at 350 mV overpotential). The oxidation state of titanium and the potential of zero charge were also a function of the number of ALD cycles, indicating a correlation between oxidation state, potential of zero charge, and activity of the tuned electrocatalysts.

Rational Manipulation of IrO2 Lattice Strain on α-MnO2 Nanorods as a Highly Efficient Water-Splitting Catalyst

Developing more efficient and stable oxygen evolution reaction (OER) catalysts is critical for future energy conversion and storage technologies. We demonstrate that inducing a lattice strain in IrO₂ crystal structure due to interface lattice mismatch enables an enhancement of the OER catalytic activity. The lattice strain is obtained by the direct growth of IrO₂ nanoparticles on a specially exposed surface of α-MnO₂ nanorods via a simple two-step hydrothermal synthesis. Interestingly, the prepared hydride OER activity increases with a lower IrO₂ grown mass, which offers an opportunity to reduce the usage of precious iridium and ultimately obtains a specific mass activity of 3.7 times than that of IrO₂ prepared under the same conditions and exhibits equivalent stability. The lattice mismatch in the underlying interface induces the formation of lattice strain in IrO₂ rather than the charge transfer between the materials. The lattice strain changes are in good agreement with the order of the OER activity. Our experimental results indicate that using the special exposed surface substrates or tuning the supporting morphology structure can manipulate the catalyst materials lattice strain for the design of more efficient OER catalysts.

Iron hydroxyphosphate and Sn-incorporated iron hydroxyphosphate: efficient and stable electrocatalysts for oxygen evolution reaction

New, iron-based, nanocrystals of Fe₅(PO₄)₄(OH)₃·2H₂O and Sn-incorporated Fe₅(PO₄)₄(OH)₃·2H₂O were synthesized and their electrocatalytic OERs were enhanced because of the presence of PO₄³⁻ ligands and the Sn incorporation.

Earth-Abundant Heterogeneous Water Oxidation Catalysts

Water oxidation is a key chemical transformation for the conversion of solar energy into chemical fuels. Our review focuses on recent work on robust earth-abundant heterogeneous catalysts for the oxygen-evolving reaction (OER). We point out that improvements in the performance of OER catalysts will depend critically on the success of work aimed at understanding reaction barriers based on atomic-level mechanisms. We highlight the challenge of obtaining acid-stable OER catalysts, with proposals for elements that could be employed to reach this goal. We suggest that future advances in solar fuels science will be accelerated by the development of new methods for materials synthesis and characterization, along with in-depth investigations of redox mechanisms at catalytic surfaces.

Electrodeposition preparation of a cauliflower-like Sb–SnO2 electrode from DMSO solution for electrochemical dye decolorization

Ti/Sb–SnO₂ electrode prepared in DMSO solution exhibits a distinct cauliflower-like structure, and has the significantly enhanced service lifetime and electrochemical dye decolorization activity.

An IrSi oxide film as a highly active water-oxidation catalyst in acidic media

We report an acid-stable IrSi oxide film made by MOCVD of an Ir^V complex for electrochemical water-oxidation.

Different mechanisms and electrocatalytic activities of Ce ion or CeO2 modified Ti/Sb–SnO2 electrodes fabricated by one-step pulse electro-codeposition

Nano-CeO₂ doping mitigates the surface antimony enrichment and promotes the complete oxidation of antimony, while cerium ion doping aggravates these things.