Microwave Synthesis of Zeolites. 2. Effect of Vessel Size, Precursor Volume, and Irradiation Method

Acceleration of Zeolite Crystallization: Current Status, Mechanisms, and Perspectives

Zeolites are important classes of crystalline materials and possess well-defined channels and cages with molecular dimensions. They have been extensively employed as heterogeneous catalysts and gas adsorbents due to their relatively large specific surface areas, high pore volumes, compositional flexibility, definite acidity, and hydrothermal stability. The zeolite synthesis normally undergoes high-temperature hydrothermal treatments with a relatively long crystallization time, which exhibits low synthesis efficiency and high energy consumption. Various strategies, e.g., modulation of the synthesis gel compositions, employment of special silica/aluminum sources, addition of seeds, fluoride, hydroxyl (·OH) free radical initiators, and organic additives, regulation of the crystallization conditions, development of new approaches, etc., have been developed to overcome these obstacles. And, these achievements make prominent contributions to the topic of acceleration of the zeolite crystallization and promote the fundamental understanding of the zeolite formation mechanism. However, there is a lack of the comprehensive summary and analysis on them. Herein, we provide an overview of the recent achievements, highlight the significant progress in the past decades on the developments of novel and remarkable strategies to accelerate the crystallization of zeolites, and basically divide them into three main types, i.e., chemical methods, physical methods, and the derived new approaches. The principles/acceleration mechanisms, effectiveness, versatility, and degree of reality for the corresponding approaches are thoroughly discussed and summarized. Finally, the rational design of the prospective strategies for the fast synthesis of zeolites is commented on and envisioned. The information gathered here is expected to provide solid guidance for developing a more effective route to improve the zeolite crystallization and obtain the functional zeolite-based materials with more shortened durations and lowered cost and further promote their applications.

Zeolite Properties, Methods of Synthesis, and Selected Applications

Zeolites, a group of minerals with unique properties, have been known for more than 250 years. However, it was the development of methods for hydrothermal synthesis of zeolites and their large-scale industrial applications (oil processing, agriculture, production of detergents and building materials, water treatment processes, etc.) that made them one of the most important materials of the 20th century, with great practical and research significance. The orderly, homogeneous crystalline and porous structure of zeolites, their susceptibility to various modifications, and their useful physicochemical properties contribute to the continuous expansion of their practical applications in both large-volume processes (ion exchange, adsorption, separation of mixture components, catalysis) and specialized ones (sensors). The following review of the knowledge available in the literature on zeolites aims to present the most important information on the properties, synthesis methods, and selected applications of this group of aluminosilicates. Special attention is given to the use of zeolites in agriculture and environmental protection.

Investigating the role of microwave thermal and non-thermal effects on WO3-graphene oxide composite synthesis

The effects of microwave-assisted synthesis on the morphology and crystalline structure of WO3-graphene oxide (GO) composites have been investigated. Using two different microwave reactors, evidence supports that thermal and non-thermal effects significantly influence the properties of the synthesized materials. The findings reveal that the microwave cavity geometry affects how the microwaves are "delivered" to the reactional cavity as a function of time; it also orientates the growth process of the WO3 particles. Consequently, the crystalline structure and morphology are affected. As a result, the WO3-GO composites produced using a CEM reactor exhibit a rounded shape and hexagonal phase of WO3, besides enhanced reduction of GO. Whereas the composites made using an Anton-Paar reactor are composed of sheets and flowers of WO3 with hexagonal, triclinic and/or WO3 hydrate structures and cause a lower reduction on the GO.

Solution-Based Synthesis Routes for the Preparation of Noncentrosymmetric 0-D Oxide Nanocrystals with Perovskite and Nonperovskite Structures

With the miniaturization of electronic-based devices, the foreseen potential of new optical nanoprobes and the assessment of eventual size and shape effects, elaboration of multifunctional noncentrosymmetric nanocrystals with ferroelectric, pyroelectric, piezoelectric, and nonlinear optical properties are the subject of an increasing research interest. Here, the recent achievements from the solution-based methods (coprecipitation in homogeneous and nanostructured media, sol-gel processes including various chemistries and hydro/solvothermal techniques) to prepare 0-D perovskite and nonperovskite oxides in the 5-500 nm size range are critically reviewed. To cover a representative list of covalent- and ionic-type materials, BaTiO₃ and its derivatives, niobate compounds (i.e., K/Na/LiNbO₃ ), multiferroic BiFeO_3, and crystals of lower symmetry including KTiOPO₄ and some iodate compounds such as Fe(IO₃ )₃ and La(IO₃ )₃ are systematically in focus. The resulting size, morphology, and aggregation state are discussed in light of the proposed formation mechanisms. Because of a higher complexity related to their chemical composition and crystalline structures, improving the rational design of these multifunctional oxides in terms of finely-tuned compositions, crystalline hosts and structure-property relationships still need in the future a special attention of the research community to the detailed understanding of the reaction pathways and crystallization mechanisms.

Strategy for Synthesis of Zeolite Y by Artificial Fish Reef Breeding Negative Crystals

Y zeolite is presently used to be an important active component in oil refining catalysts. The efficient synthesis of NaY zeolite remains many huge challenges. Herein, a novel method of...

Synthesis of Pure Phase NaP2 Zeolite from the Gel of NaY by Conventional and Microwave-Assisted Hydrothermal Methods

The gel of zeolite NaY has potential as a precursor of other zeolites. The particular interest in this work is to convert the gel of NaY to NaP2. We found that the pure phase NaP2 can be produced simply by the conventional hydrothermal (CH) method at 150 °C for 24 h. This NaP2 sample, named CH150, has an average particle size of 10.3 µm and an Si/Al ratio of 1.82. In the case of single crystallization via microwave-assisted hydrothermal (MH) method, various parameters were studied, including the crystallization temperature (90, 150, 175 °C) and time (15, 30, 45, 60 min). The samples were analyzed by X-ray diffraction and scanning electron microscopy. However, mixed phases of P1 and P2 or ANA were obtained from all samples. Another attempt was made by a double crystallization via MH method as followed: at 90 °C for 1 h, quickly cooled down to room temperature in the microwave chamber and aged for 23 h, and finally at 150 °C for 1 h. The sample, named MH90A150, has an average crystal size of 16.45 µm and an Si/Al ratio of 1.85. The high Al content of NaP2 in both samples (CH150 and MH90A150) could lead to interesting applications.

Evidence of reaction intermediates in microwave-assisted synthesis of SHG active α-La(IO3)3nanocrystals

Highlighting the lanthanum iodates compounds and phase transformations through microwave-assisted hydrothermal syntheses.

Fast Synthesis of Highly Crystalline ZIF-8 Using Microwave-Assisted Solvothermal Method

This paper presents the formation of highly crystalline ZIF-8 using microwave-assisted solvothermal method. The crystallinity of the ZIF-8 particles was characterized using X-ray diffraction. The lattice vibrations of the structure in the ZIF-8 framework were determined through Fourier transforms infrared spectroscopy. The morphology of the ZIF-8 particles was observed through scanning electron microscopy. The results showed that, 0.5 hour was sufficient for the formation of highly crystalline ZIF-8 particles using microwave-assisted solvothermal method under temperature 120 oC.

Microwave chemistry for inorganic nanomaterials synthesis

This Feature Article gives an overview of microwave-assisted liquid phase routes to inorganic nanomaterials. Whereas microwave chemistry is a well-established technique in organic synthesis, its use in inorganic nanomaterials' synthesis is still at the beginning and far away from having reached its full potential. However, the rapidly growing number of publications in this field suggests that microwave chemistry will play an outstanding role in the broad field of Nanoscience and Nanotechnology. This article is not meant to give an exhaustive overview of all nanomaterials synthesized by the microwave technique, but to discuss the new opportunities that arise as a result of the unique features of microwave chemistry. Principles, advantages and limitations of microwave chemistry are introduced, its application in the synthesis of different classes of functional nanomaterials is discussed, and finally expected benefits for nanomaterials' synthesis are elaborated.