Surfactant Distribution in Waterborne Acrylic Films. 1. Bulk Investigation

Simple method to measure rheological properties of soft surfaces by a micro-needle contact

We developed a simple method to investigate rheological properties of soft surfaces, such as polymeric liquids and colloidal suspensions, by capturing the images of a metal micro-needle inserted into the surface. At contact, a meniscus-like deformation is formed on the surface. By relating the shape of the deformation to the balance of applied forces, local elasticity and viscosity just inside the surface are obtained. With a facile setup and rapid measurement process, the present method can be implemented to variety of systems, for instance, drying sessile drops and small volume of liquid confined in a capillary.

Segregation of Amine Oxide Surfactants in PVA Films

The vertical depth distributions of amine oxide surfactants, N,N-dimethyldodecyl amine N-oxide (DDAO) and N,N-dimethyltetradecyl amine N-oxide (DTAO), in poly(vinyl alcohol) (PVA) films were explored using neutron reflectometry (NR). In both binary and plasticized films, the two deuterated surfactants formed a single monolayer on the film surface with the remaining surfactant homogeneously distributed throughout the bulk of the film. Small-angle neutron scattering and mechanical testing revealed that these surfactants acted like plasticizers in the bulk, occupying the amorphous regions of PVA and reducing its glass-transition temperature. NR revealed little impact of plasticizer (glycerol) incorporation on the behavior of these surfactants in PVA. The surfactant molecular area in the segregated monolayer was smaller for DTAO than for DDAO, indicating that the larger molecule was more densely packed at the surface. Surface tension was used to assess the solution behavior of these surfactants and the effect of glycerol incorporation. Determination of molecular area of each surfactant on the solution surface revealed that the structures of the surface monolayers are remarkably consistent when water is placed by the solid PVA. Incorporation of glycerol caused a decrease of molecular area for DDAO and increase in molecular area for DTAO both in solution and in PVA. This suggests that the head group interactions, which normally limit the minimum area per adsorbed molecule, are modified by the length of the alkyl tail.

In Situ Monitoring of Latex Film Formation by Small-Angle Neutron Scattering: Evolving Distributions of Hydrophilic Stabilizers in Drying Colloidal Films

The distribution of hydrophilic species, such as surfactants, in latex films is of critical importance for the performance of adhesives, coatings, and inks, among others. However, the evolution of this distribution during the film formation process and in the resulting dried films remains insufficiently elucidated. Here, we present in situ (wet) and ex situ (dry) small-angle neutron scattering (SANS) experiments that follow the film formation of two types of latex particles, which differ in their stabilizer: either a covalently bonded poly(methacrylic acid) (PMAA) segment or a physically adsorbed surfactant (sodium dodecyl sulfate, SDS). By fitting the experimental SANS data and combining with gravimetry experiments, we have ascertained the hydrophilic species distribution within the drying film and followed its evolution by correlating the size and shape of stabilizer clusters with the drying time. The evolution of the SDS distribution over drying time is being driven by a reduction in the interfacial free energy. However, the PMAA-based stabilizer macromolecules are restricted by their covalent bonding to core polymer chains and hence form high-surface area disclike phases at the common boundary between particles and PMAA micelles. Contrary to an idealized view of film formation, PMAA does not remain in the walls of a continuous honeycomb structure. The results presented here shed new light on the nanoscale distribution of hydrophilic species in drying and ageing latex films. We provide valuable insights into the influence of the stabilizer mobility on the final structure of latex films.

Humidity-Induced Phase Transitions of Surfactants Embedded in Latex Coatings Can Drastically Alter Their Water Barrier and Mechanical Properties

Latex coatings are environmentally friendly i.e., they are formed from aqueous polymer dispersions, are cheap to produce and provide exceptional mechanical properties. Therefore, they are ubiquitous and can be found in a wide range of different applications such as paints and varnishes, pressure-sensitive adhesives, textiles, construction materials, paper coatings and inks. However, they also have weaknesses and their surfactant content is among them. Surfactants are often needed to stabilize polymer particles in the aqueous latex dispersions. These surfactants also form part of the coatings formed from these dispersions, and it is well-known that they can lower their performance. This work further explores this aspect and focuses on the role that embedded surfactant domains play in the response of latex coatings to humid environments. For this purpose, we made use of several experimental techniques where humidity control was implemented: quartz crystal microbalance with dissipation, atomic force microscopy and differential scanning calorimetry. By means of this multimethodological approach, we report that surfactants embedded in latex coatings can undergo humidity-induced transitions towards more hydrated and softer phases, and that this results in a drastic decrease of the mechanical and water barrier properties of the whole coatings. Subsequently, this work highlights the potential of taking into account the phase behavior of surfactants when choosing which ones to use in the synthesis of latex dispersions as this would help in predicting their performance under different environmental conditions.

Aqueous Nanoparticle Polymer Solar Cells: Effects of Surfactant Concentration and Processing on Device Performance

Polymer solar cells based on PDPP5T and PCBM as donor and acceptor materials, respectively, were processed from aqueous nanoparticle dispersions. Careful monitoring and optimization of the concentration of free and surface-bound surfactants in the dispersion, by measuring the conductivity and ζ-potential, is essential to avoid aggregation of nanoparticles at low concentration and dewetting of the film at high concentration. The surfactant concentration is crucial for creating reproducible processing conditions that aid in further developing aqueous nanoparticle processed solar cells. In addition, the effects of adding ethanol, of aging the dispersion, and of replacing [60]PCBM with [70]PCBM to enhance light absorption were studied. The highest power conversion efficiencies (PCEs) obtained are 2.0% for [60]PCBM and 2.4% for [70]PCBM-based devices. These PCEs are limited by bimolecular recombination of photogenerated charges. Cryo-TEM reveals that the two components phase separate in the nanoparticles, forming a PCBM-rich core and a PDPP5T-rich shell and causing a nonoptimal film morphology.

Simulation of Vertical Surfactant Distributions in Drying Latex Films

Following our previous contribution ( Gromer, A. et al. Langmuir 2015 , 31 , 10983 - 10994 ) presenting a new simulation tool devoted to particle distributions in drying latex films, this Article describes the prediction of surfactant concentration profiles in the vertical direction during the complete film formation process. The simulation is inspired by cellular automata and equations by Routh and co-workers. It includes effects that were not considered before: surfactant convection by water and surfactant desorption upon particle deformation. It is based on five parameters describing the nature of the polymer/surfactant system and on film formation conditions. In particular, the viscoelastic properties of the polymer were taken into account through the λ̅ parameter introduced by Routh and Russel. Results show the importance of convection by water and the influence of the particular deformation mechanism on the final surfactant distribution. Excesses or depletions can be predicted either on the surface or on the substrate sides, in qualitative agreement with the numerous existing experimental studies. The complex interplay between parameters governing surfactant distributions makes the results unpredictable without the help of such a simulation tool. Therefore, it should be of interest to both industrial and academic scientists.

Comparison of Surfactant Distributions in Pressure-Sensitive Adhesive Films Dried from Dispersion under Lab-Scale and Industrial Drying Conditions

Film-forming latex dispersions are an important class of material systems for a variety of applications, for example, pressure-sensitive adhesives, which are used for the manufacturing of adhesive tapes and labels. The mechanisms occurring during drying have been under intense investigations in a number of literature works. Of special interest is the distribution of surfactants during the film formation. However, most of the studies are performed at experimental conditions very different from those usually encountered in industrial processes. This leaves the impact of the drying conditions and the resulting influence on the film properties unclear. In this work, two different 2-ethylhexyl-acrylate (EHA)-based adhesives with varying characteristics regarding glass transition temperature, surfactants, and particle size distribution were investigated on two different substrates. The drying conditions, defined by film temperature and mass transfer in the gas phase, were varied to emulate typical conditions encountered in the laboratory and industrial processes. Extreme conditions equivalent to air temperatures up to 250 °C in a belt dryer and drying rates of 12 g/(m(2)·s) were realized. The surfactant distributions were measured by means of 3D confocal Raman spectroscopy in the dry film. The surfactant distributions were found to differ significantly with drying conditions at moderate film temperatures. At elevated film temperatures the surfactant distributions are independent of the investigated gas side transport coefficients: the heat and mass transfer coefficient. Coating on substrates with significantly different surface energies has a large impact on surfactant concentration gradients, as the equilibrium between surface and bulk concentration changes. Dispersions with higher colloidal stability showed more homogeneous lateral surfactant distributions. These results indicate that the choice of the drying conditions, colloidal stability, and substrates is crucial to control the surfactant distribution. Results obtained under lab-scale drying conditions cannot be transferred directly to the industrial application. The results were similar for both tested adhesive material systems, despite their different properties. This indicates that other properties, such as the particle size distribution and glass transition temperature, have surprisingly little effect on the development of the surfactant distribution.

Simulation of Latex Film Formation Using a Cell Model in Real Space: Vertical Drying

This paper presents a simulation tool applied to latex film formation by drying, a hybrid between a classical numerical resolution method using finite differences and cellular automata, and making use of object-oriented programming. It consists of dividing real space into cells and applying local physical laws to simulate the exchange of matter between neighboring cells. In a first step, the simulation was applied to the simple case of vertical drying of a latex containing only one population of monodisperse particles and water. Our results show how the distribution of latex particles evolves through the different drying stages due to a combination of diffusion, convection, and particle deformation. While repulsive interactions between the particles tend to favor homogeneous distributions in the first drying stage, concentration gradients that develop in opposite ways can be observed depending on the drying regime. The distributions, calculated in various cases, reproduce and extend several theoretical results and are in qualitative agreement with some experimental findings.

Surfactant kinetics and their importance in nucleation events in (mini)emulsion polymerization revealed by quartz crystal microbalance with dissipation monitoring

Surfactants are vital components of almost all heterogeneous polymerizations for maintaining colloidal stability, but they also play an important role in the kinetics and mechanism of particle nucleation. Despite many decades of research, the knowledge of adsorption-desorption surfactant kinetics and their application in (mini)emulsion polymerization is largely based on qualitative arguments. In this paper we show that the use of a quartz crystal microbalance with dissipation monitoring can provide quantitative information on both the adsorption equilibrium of ionic and nonionic surfactants, and also the kinetics of adsorption/desorption, that can be applied to the understanding of nucleation processes in (mini)emulsion polymerization. We show that surfactant dynamics and nucleation phenomena in (mini)emulsion polymerization are not dominated by diffusion phenomena linked to molecular size of surfactant as previously thought but rather are driven by the large differences in the rate of surfactant adsorption and desorption at the polymer-water interface. Finally, we show the application of this knowledge to explain the differences between nucleation processes for ionic and nonionic surfactants in emulsion polymerization.

Drying of thin colloidal films

When thin films of colloidal fluids are dried, a range of transitions are observed and the final film profile is found to depend on the processes that occur during the drying step. This article describes the drying process, initially concentrating on the various transitions. Particles are seen to initially consolidate at the edge of a drying droplet, the so-called coffee-ring effect. Flow is seen to be from the centre of the drop towards the edge and a front of close-packed particles passes horizontally across the film. Just behind the particle front the now solid film often displays cracks and finally the film is observed to de-wet. These various transitions are explained, with particular reference to the capillary pressure which forms in the solidified region of the film. The reasons for cracking in thin films is explored as well as various methods to minimize its effect. Methods to obtain stratified coatings through a single application are considered for a one-dimensional drying problem and this is then extended to two-dimensional films. Different evaporative models are described, including the physical reason for enhanced evaporation at the edge of droplets. The various scenarios when evaporation is found to be uniform across a drying film are then explained. Finally different experimental techniques for examining the drying step are mentioned and the article ends with suggested areas that warrant further study.

Characterizing the distribution of sodium alkyl sulfate surfactant homologues in water-based, acrylic pressure-sensitive adhesive films

The distributions of three sodium alkyl sulfate surfactants in dry adhesive films cast from water-based latexes were characterized using confocal Raman microscopy (CRM) and contact angle (CA) and tack measurements. Sodium dodecyl sulfate (SDS), sodium tetradecyl sulfate (STS), and sodium octadecyl sulfate (SODS) were added to dialyzed commercial adhesive latex at various concentrations. Uneven distributions were found for all three surfactants along with a tendency to enrich film-air interfaces and, to a much lesser extent, film-glass interfaces. SDS demonstrated the greatest tendency to concentrate near film surfaces followed by STS and SODS. For all three surfactants, water CA values for dried films decreased sharply with increasing concentrations in the latex, but significant differences were observed, with SDS again having the greatest impact followed by STS and SODS. Tack of dried polymer films was also found to decrease with increasing latex surfactant levels, with SDS producing the sharpest drop as well as the lowest plateau values. Results indicate that interfacial enrichment by surfactants is detectable via both CRM and CA measurements, and this enrichment can significantly affect the performance of films. Finally, surface enrichment levels are qualitatively related to measures of the surfactants' affinity for aqueous solutions, as characterized by the logarithm of their 1-octanol-water distribution coefficients (K(ow)).