Influence of plasticizer content on the transition of electromechanical behavior of PVC gel actuator

Electromechanical Performances of Polyvinyl Chloride Gels Using (Polyvinyl Chloride-Co-Vinyl Acetate) (P(VC-VA)) Synergistic Plasticization

The current polyvinyl chloride (PVC) gel flexible actuators are facing challenges of high input voltage and an insufficient elastic modulus. In this study, we conducted a detailed study on the properties of PVC gel prepared by introducing the modifier polyvinyl chloride-vinyl acetate (P(VC-VA)). We compared a modified PVC gel with the traditional one in terms of the relative dielectric constant, mechanical modulus, and electromechanical actuation performance. Experimental results demonstrated that the introduction of P(VC-VA) enhanced the dielectric constant and reduced the driving electric field strength of PVC gels. The dielectric constant increased from 4.77 to 7.3. The electromechanical actuation performance increased by 150%. We employed the Gent model to fit the experimental results, and the actual experimental data aligned well with the expectations of the Gent model. The research results show that this type of plasticizing method effectively balanced the mechanical and electrical performance of PVC gels. This study summarizes the experimental results and performance analysis of PVC gels prepared using innovative plasticization methods, revealing the potential engineering applications of polymeric gels.

Carbon Nanotube-Doped 3D-Printed Silicone Electrode for Manufacturing Multilayer Porous Plasticized Polyvinyl Chloride Gel Artificial Muscles

Plasticized polyvinyl chloride (PVC) gel has large deformation under an applied external electrical field and high driving stability in air and is a candidate artificial muscle material for manufacturing a flexible actuator. A porous PVC gel actuator consists of a mesh positive pole, a planar negative pole, and a PVC gel core layer. The current casting method is only suitable for manufacturing simple 2D structures, and it is difficult to produce multilayer porous structures. This study investigated the feasibility of a 3D-printed carbon nanotube-doped silicone electrode for manufacturing multilayer porous PVC gel artificial muscle. Carbon nanotube-doped silicone (CNT-PDMS) composite inks were developed for printing electrode layers of PVC gel artificial muscles. The parameters for the printing plane and mesh electrodes were explored theoretically and experimentally. We produced a CNT-PDMS electrode and PVC gel via integrated printing to manufacture multilayer porous PVC artificial muscle and verified its good performance.

Investigation of a Simple Viscoelastic Model for a PVC-Gel Actuator under Combined Mechanical and Electrical Loading

PVC gels are gaining more attention in the applications of soft actuators. While their characteristics have been extensively studied experimentally, precise models that predict the deformation due to imposed mechanical and electrical forces are not yet available. In this work, a viscoelastic model based on a combination of a Maxwell and a Kelvin-Voigt model is developed to describe the responsive deformation of the actuator. The model parameters are tuned using data obtained from a unique experimental setup. The PVC gel used in the actuator is made from PVC and dibutyl adipate (DBA) together with a tetrahydrofuran (THF) solvent. A full factorial test campaign with four and three levels for the mechanical and electrical forces, respectively, are considered. The results showed that some of the viscoelastic response could be captured by the model to some extent but, furthermore, the stiffness behavior of the PVC gel seemed to be load-type-dependent, meaning that the PVC-gel material changed stiffness due to the magnitude of the electrical force applied and this change was not equal to a similar change in mechanical force.

Plasticized PVC-Gel Single Layer-Based Stretchable Triboelectric Nanogenerator for Harvesting Mechanical Energy and Tactile Sensing

Triboelectric nanogenerators have garnered significant attention as alternative power sources for wearable electronics owing to their simple structure, easy fabrication, low cost, and superior power output. In this study, a transparent, stretchable, and attachable triboelectric nanogenerator (TENG) is built with an advanced power output using plasticized polyvinyl chloride (PVC)-gel. The PVC-gel exhibit very high negative triboelectric properties and electrically insulating PVC became an electrically active material. It is found that a single layer of PVC-gel can act as a dielectric and as a conducting layer. The PVC-gel based single layer of triboelectric nanogenerator (S-TENG) creates output signals of 24.7 V and 0.83 µA, i.e., a 20-fold enhancement in the output power compared to pristine PVC-based TENGs. In addition, the S-TENG can stably generate output voltage and current under stretching condition (80%). The S-TENG can be implemented as a tactile sensor that can sense position and pressure without combining multiple elements or electrode grid patterns. This study provides new applications of power sources and tactile sensors in wearable electronics.

On the mechanism of performance improvement of electroactive polyvinyl chloride (PVC) gel actuators via conductive fillers

The electromechanical actuation of transparent plasticized polyvinyl chloride (PVC) gels with conductive fillers were studied. The effects of functionalized carbon nanotubes (CNTs) and 1-butyl-3-methylimidazolium tetrafluoroborate ([Bmim]BF₄) ionic liquid (IL) on both the electrical conduction and dielectric processes within PVC gels were investigated, and the differences between the two were clarified. Both CNTs and IL were shown to increase the conductivity of the gels and produce larger electromechanical transduction of a contraction actuator, but only CNTs were shown to increase the electrostatic adhesion force of the PVC gels. The addition of charge carriers to the gel via the inclusion of ILs was shown to significantly reduce the conductivity relaxation time, and the transient current upon voltage polarity reversal indicated multiple peaks corresponding to the introduction of carriers with different polarities and mobilities into the gel. This is believed to cause a screening effect, reducing the charge accumulation at the anode that is the foundational basis for PVC gels’ actuation mechanism. A recommendation for preferable conductive fillers for various applications is made.

Variable-focus liquid lens based on electrically responsive fluid

In this work, an adaptive liquid lens using a novel transparent electrically responsive fluid, dibutyl adipate (DBA), is demonstrated. The DBA liquid lens with a hemispherical plano-convex shape can change its curvature according to the application of various input voltages. More specifically, when an external direct current (DC) electric field is applied to the DBA liquid, the charges that are injected from the cathode move along with the DBA molecules toward the anode and accumulate on the surface of the anode. When the DC electric field is removed, the shape of the DBA liquid is recovered to its original state. This electrostatic force induces the deformation of the DBA liquid lens within a concentric annular anode electrode. In addition, the focal length of our system is increased from a value of approximately 7.5 mm to 13.1 mm when the voltage is changed from 0 to 100 V. Interestingly, the resolution of our DBA liquid lens can reach a value of ∼28.5 lp/mm. The proposed DBA liquid lens exhibits high optical transmittance (∼95%), good thermal stability (20-100°C), simple structure, and an excellent imaging property, which implies that the DBA liquid is a promising candidate for fabricating novel adaptive liquid lenses.

Direct Writing Corrugated PVC Gel Artificial Muscle via Multi-Material Printing Processes

Electroactive PVC gel is a new artificial muscle material with good performance that can mimic the movement of biological muscle in an electric field. However, traditional manufacturing methods, such as casting, prevent the broad application of this promising material because they cannot achieve the integration of the PVC gel electrode and core layer, and at the same time, it is difficult to create complex and diverse structures. In this study, a multi-material, integrated direct writing method is proposed to fabricate corrugated PVC gel artificial muscle. Inks with suitable rheological properties were developed for printing four functional layers, including core layers, electrode layers, sacrificial layers, and insulating layers, with different characteristics. The curing conditions of the printed CNT/SMP inks under different applied conditions were also discussed. The structural parameters were optimized to improve the actuating performance of the PVC gel artificial muscle. The corrugated PVC gel with a span of 1.6 mm had the best actuating performance. Finally, we printed three layers of corrugated PVC gel artificial muscle with good actuating performance. The proposed method can help to solve the inherent shortcomings of traditional manufacturing methods of PVC gel actuators. The printed structures have potential applications in many fields, such as soft robotics and flexible electronic devices.

Electrically Tunable Lenses: A Review

Optical lenses with electrically controllable focal length are of growing interest, in order to reduce the complexity, size, weight, response time and power consumption of conventional focusing/zooming systems, based on glass lenses displaced by motors. They might become especially relevant for diverse robotic and machine vision-based devices, including cameras not only for portable consumer electronics (e.g. smart phones) and advanced optical instrumentation (e.g. microscopes, endoscopes, etc.), but also for emerging applications like small/micro-payload drones and wearable virtual/augmented-reality systems. This paper reviews the most widely studied strategies to obtain such varifocal “smart lenses”, which can electrically be tuned, either directly or via electro-mechanical or electro-thermal coupling. Only technologies that ensure controllable focusing of multi-chromatic light, with spatial continuity (i.e. continuous tunability) in wavefronts and focal lengths, as required for visible-range imaging, are considered. Both encapsulated fluid-based lenses and fully elastomeric lenses are reviewed, ranging from proof-of-concept prototypes to commercially available products. They are classified according to the focus-changing principles of operation, and they are described and compared in terms of advantages and drawbacks. This systematic overview should help to stimulate further developments in the field.

Enhanced Electro-actuation in Dielectric Elastomers: The Nonlinear Effect of Free Ions

Plasticized poly(vinyl chloride) (PVC) is a jelly-like soft dielectric material that attracted substantial interest recently as a new type of electro-active polymers. Under electric fields of several hundred volt/mm, PVC gels undergo large deformations. These gels can be used as artificial muscles and other soft robotic devices, with striking deformation behavior that is quite different from conventional dielectric elastomers. Here, we present a simple model for the electro-activity of PVC gels and show a nonlinear effect of free ions on its dielectric behaviors. It is found that their particular deformation behavior is due to an electro-wetting effect and to a change in their interfacial tension. In addition, we derive analytical expressions for the surface tension as well as for the apparent dielectric constant of the gel. The theory indicates that the size of the mobile free ions has a crucial role in determining the electro-induced deformation, opening up the way to novel and innovative designs of electro-active gel actuators.

Electrically Adaptive and Shape-Changeable Invertible Microlens

Existing soft actuators for adaptive microlenses suffer from high required input voltage, optical loss, liquid loss, and the need for assistant systems. In this study, we fabricate a polyvinyl chloride-based gel using a new synergistic plasticization method to achieve simultaneously a high optical transparency and an ultrasoft rubber-like elastic behavior with a large voltage-induced deformation under a weak electric field. By compressing the smooth gel between two sets of annular electrodes, a self-contained biconvex microlens is realized that is capable of considerable shape changes in the optical path. Each surface of the dual-curvature microlens can be independently adjusted to focus or scatter light to capture real or virtual images, yield variable focal lengths (+31.8 to -11.3 mm), and deform to various shapes to improve aberrations. In addition to simple fabrication, our microlens operates silently and consumes low power (0.52 mW), making it superior to existing microlenses.

A novel electroactive plasticized polymer actuator based on chlorinated polyvinyl chloride gel

Plasticized poly (vinyl chloride) (PVC) gel is a promising electroactive polymer material for soft actuators and sensors, and it has attracted extensive attention and interest in multi-disciplinary fields. Chlorinated polyvinyl chloride (CPVC) has enhanced mechanical and chemical properties and shows a promising potential for fabricating gel materials for electroactive polymer gel actuators. Thus, we proposed a novel soft actuator based on CPVC gels. We studied the properties of CPVC gels with various technologies, such as Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM) analysis, thermogravimetric analysis (TGA), etc. Furthermore, CPVC gel actuators were fabricated and the influence of membrane thickness and plasticizer content on the basic characteristics was investigated. The experimental results show that the CPVC gel actuator with a higher content of DBA has a better strain than that of the actuator with lower amount of DBA despite the membrane thickness. With the same ratio of DBA, the CPVC gel actuator has a better performance than the traditional PVC gel actuator under a low applied load. The maximum strain and stress of the CPVC gel (CPVC : DBA = 1 : 2.5) actuator are 9% and 0.12 MPa respectively at 400 V, which reaches the same level of the PVC gel actuator with higher content of DBA (PVC : DBA = 1 : 4). These results demonstrate a good potential of the proposed CPVC gel soft actuator for practical application.

Chlorinated polyvinyl chloride (CPVC) has enhanced mechanical and chemical properties and shows a promising potential for EAP actuators. Thus, this paper proposed a novel soft actuator based on CPVC gels for the first time.

Actuation Characteristics and Mechanism of Electroactive Plasticized Thermoplastic Polyurethane

As interesting alternatives, electroactive actuators based on plasticized thermoplastic polyurethane (TPU) have shown their potential in developing soft robotics due to the large bending deformation, fast response, and good durability, especially their designable properties. Understanding the actuation mechanism is essential for controlling soft actuators as well as developing novel ones. In this work, the behaviors of the plasticizer and TPU membranes in electric fields were investigated and observed in situ by a microscope, showing that the plasticizer molecules migrated toward the anode of the actuator. It is found that there was a very thin plasticizer-rich layer formed in the material because of the accumulation of negatively charged plasticizer molecules, basing on the results of electrochemical impedance measurement and space charge measurement. This further led to a lower Young's modulus but an internal electric field with a higher density in this layer, resulting in the deformation of the actuator. Furthermore, based on the actuation mechanism, some actuation characteristics of the developed soft actuators were clarified. The maximum deflection of these actuators increased with the number of cycle tests, and in each cycle test, the deflection quickly reached the maximum value and then gradually decreased. It is believed that these characteristics are strongly related to the behaviors of plasticizer molecules, which were investigated accordingly.

High-performance polyvinyl chloride gel artificial muscle actuator with graphene oxide and plasticizer

A transparent and electroactive plasticized polyvinyl chloride (PVC) gel was investigated to use as a soft actuator for artificial muscle applications. PVC gels were prepared with varying plasticizer (dibutyl adipate, DBA) content. The prepared PVC gels were characterized using Fourier-transform infrared spectroscopy, thermogravimetric analysis, and dynamic mechanical analysis. The DBA content in the PVC gel was shown to have an inverse relationship with both the storage and loss modulus. The electromechanical performance of PVC gels was demonstrated for both single-layer and stacked multi-layer actuators. When voltage was applied to a single-layer actuator and then increased, the maximum displacement of PVC gels (for PVC/DBA ratios of 1:4, 1:6, and 1:8) was increased from 105.19, 123.67, and 135.55 µm (at 0.5 kV) to 140.93, 157.13, and 172.94 µm (at 1.0 kV) to 145.03, 191.34, and 212.84 µm (at 1.5 kV), respectively. The effects of graphene oxide (GO) addition in the PVC gel were also investigated. The inclusion of GO (0.1 wt.%) provided an approximate 20% enhancement of displacement and 41% increase in force production, and a 36% increase in power output for the PVC/GO gel over traditional plasticizer only PVC gel. The proposed PVC/GO gel actuator may have promising applications in artificial muscle, small mechanical devices, optics, and various opto-electro-mechanical devices due to its low-profile, transparency, and electrical response characteristics.

Recent Advances in Adaptive Liquid Crystal Lenses

An adaptive-focus lens is a device that is capable of tuning its focal length by means of an external stimulus. Numerous techniques for the demonstration of such devices have been reported thus far. Moving beyond traditional solutions, several new approaches have been proposed in recent years based on the use of liquid crystals, which can have a great impact in emerging applications. This work focuses on the recent advances in liquid crystal lenses with diameters larger than 1 mm. Recent demonstrations and their performance characteristics are reviewed, discussing the advantages and disadvantages of the reported technologies and identifying the challenges and future prospects in the active research field of adaptive-focus liquid crystal (LC) lenses.

Fabrication of a High-Performance Bending Actuator Made with a PVC Gel

This paper proposes a small, transparent, electroactive and highly deformable poly vinyl chloride (PVC) gel-based bending actuator. The effect of the PVC molecular weight and plasticizer content on the performance of the bending actuator is investigated. Three PVCs are prepared with different molecular weights (low molecular weight: PVCL, 116,000; medium molecular weight: PVCM, 239,000; and high molecular weight: PVCH, 282,000) and mixed with plasticizers in various ratios to achieve the best performance of the bending actuator. Experiments are conducted to investigate the bending performance of the actuators based on the prepared PVC gels. Among the prepared actuators, the PVCH-based bending actuator shows the best performance (maximum bending angle: 180°, elapsed time: 3.15 s).

Focus-tunable double convex lens based on non-ionic electroactive gel

We propose a focus-tunable double-convex (DCX) lens based on a non-ionic PVC (nPVC) gel to be used at close conjugates. The proposed lens is composed of an nPVC gel and two plates with electrodes. Each plate has a hole whose boundary and inner part are pasted with an electrode (anode) and has another ring shaped electrode (cathode) whose center point is the same as the hole's center. The gel is sandwiched between an upper plate and a lower plate, and it is bulged inward between the holes of two plates by applied pressure from the plates (double-convex lens shape). The lens's focal length changed from 3 mm to 24.5 mm with applied voltages from 0 V to 400 V. We also observed that the proposed lens's field-of-view decreased from 121.9 ° to 41.9 ° according to the applied voltages. The proposed lens brings additional benefit for users with higher transmittance (over 94%).

High-Performance PVC Gel for Adaptive Micro-Lenses with Variable Focal Length

This paper presents a bio-inspired adaptive micro-lens with electrically tunable focus made of non-ionic high-molecular-weight polyvinyl chloride (PVC) gel. The optical device mimics the design of the crystalline lens and ciliary muscle of the human eye. It consists of a plano-convex PVC gel micro-lens on Indium Tin Oxide (ITO) glass, confined with an annular electrode operating as an artificial ciliary muscle. Upon electrical activation, the electroactive adhesive force of the PVC gel is exerted on the annular anode electrode, which reduces the sagittal height of the plano-convex PVC gel lens, resulting in focal length variation of the micro-lens. The focal length increases from 3.8 mm to 22.3 mm as the applied field is varied from 200 V/mm to 800 V/mm, comparable to that of the human lens. The device combines excellent optical characteristics with structural simplicity, fast response speed, silent operation, and low power consumption. The results show the PVC gel micro-lens is expected to open up new perspectives on practical tunable optics.

Softened and flexible biodegradable poly(lactic acid) and its electromechanical properties for actuator application

Poly (lactic acid) (PLA) is a biodegradable polymer with high stiffness presenting a limitation for using in actuator applications. Adding a plasticizer is one way to solve this problem to enhance flexibility and improve electromechanical properties of pristine PLA. In this work, the PLA films were prepared via a simple solvent casting method. The influences of plasticizer type and electric field strength on electromechanical behavior of PLA films were investigated by the melt rheometer and bending measurement. For the PLA films filled with dibutyl phthalate (DBP), the storage modulus, G', immediately increased towards its steady state and rapidly recovered to its original value with and without electric field, respectively, which can be referred to a reversible system. On the other hand, the PLA film with Tween 20 processed the highest ∆G׳/G׳0 of 1.34 due to the available amount of polarized groups. In the bending measurement, the dielectrophoresis forces of plasticized PLA films were found to increase with increasing electric field where the deflections occurred towards anode side as the polarized groups generated negative charges. The DBP_PLA1.5D film exhibited the greatest bending and dielectrophoresis force. Thus, the biodegradable PLA along with DBP combine to have a great potential towards actuator application.

Adaptive lenticular microlens array based on voltage-induced waves at the surface of polyvinyl chloride/dibutyl phthalate gels

We report a new approach to preparing a lenticular microlens array (LMA) using polyvinyl chloride (PVC)/dibutyl phthalate (DBP) gels. The PVD/DBP gels coated on a glass substrate form a membrane. With the aid of electrostatic repulsive force, the surface of the membrane can be reconfigured with sinusoidal waves by a DC voltage. The membrane with wavy surface functions as a LMA. By switching over the anode and cathode, the convex shape of each lenticular microlens in the array can be converted to the concave shape. Therefore, the LMA can present a large dynamic range. The response time is relatively fast and the driving voltage is low. With the advantages of compact structure, optical isotropy, and good mechanical stability, our LMA has potential applications in imaging, information processing, biometrics, and displays.

Phosphonium ionic liquids as greener electrolytes for poly(vinyl chloride)-based ionic conducting polymers

Ionic liquid (IL) based ion-conducting polymers were prepared by loading poly(vinyl chloride) (PVC) with phosphonium ILs and diisononyl phthalate. IL ionicity and IL–PVC miscibility play a major role in decreasing the electrical resistivity of PVC.

Eco-friendly plasticized poly(vinyl chloride)–acetyl tributyl citrate gels for varifocal lens

We fabricated an ecofriendly, electroactive, reconfigurable and varifocal PVC–ATBC (ePVC) gel lens. The curvature of the hemispherical plano-convex ePVC gel lens changes with the input voltage. Its focal length increased from 5 to 15 mm upon increasing from 0 to 500 V.

Reversible actuation of polyelectrolyte films: expansion-induced mechanical force enables cis-trans isomerization of azobenzenes

Fabrication of light-driven actuators that can prolong their deformation without constant irradiation poses a challenge. This study shows the preparation of polymeric actuators that are capable of reversible bending/unbending movements and prolonging their bending deformation without UV irradiation by releasing thermally cross-linked azobenzene-containing polyelectrolyte films with a limited free volume from substrates. Layer-by-layer assembly of poly{1-4[4-(3-carboxy-4-hydroxyphenylazo)benzenesulfonamido]-1,2-ethanediyl sodium salt} (PAZO)-poly(acrylic acid) (PAA) complexes (noted as PAZO-PAA) with poly(allylamine hydrochloride) (PAH) produces azobenzene-containing PAZO-PAA/PAH films. UV irradiation induces trans-cis isomerization of azobenzenes and allows large-scale bending deformation of the actuators. The actuators prolong the bending deformation even under visible light irradiation because the cis-trans back isomerization of azobenzenes is inhibited by the limited free volume in the actuators. Unbending of actuators is attained by exposing the actuators to a humid environment at room temperature. Film expansion in a humid environment produces a mechanical force that is sufficiently strong to enable the cis-trans back isomerization of azobenzenes and restore the bent actuators to their original configuration. The capability of the force produced by film expansion for cis-trans azobenzene isomerization can be helpful for designing novel polymeric actuators.