Enhancing the effect of the nanofiber network structure on thermoresponsive wettability switching

Thermo-active Smart Electrospun Nanofibers

The recent burst of research on smart materials is a clear evidence of the growing interest of the scientific community, industry, and society in the field. The exploitation of the great potential of stimuli-responsive materials for sensing, actuation, logic, and control applications is favored and supported by new manufacturing technologies, such as electrospinning, that allows to endow smart materials with micro- and nano-structuration, thus opening up additional and unprecedented prospects. In this wide and lively scenario, this article systematically reviews the current advances in the development of thermo-active electrospun fibers and textiles, sorting them, according to their response to the thermal stimulus. Hence, several platforms including thermo-responsive systems, shape memory polymers, thermo-optically responsive systems, phase change materials, thermoelectric materials, and pyroelectric materials, have been described and critically discussed. The difference in active species and outputs of the aforementioned categories has been highlighted, evidencing the transversal nature of temperature stimulus. Moreover, the potential of novel thermo-active materials has been pointed out, revealing how their development could take to utmost interesting achievements. This article is protected by copyright. All rights reserved.

Wetting of electrospun nylon-11 fibers and mats

Wetting of electrospun mats plays a huge role in tissue engineering and filtration applications. However, it is challenging to trace the interrelation between the wetting of individual nano-sized fibers and the macroscopic electrospun mat. Here we measured the wetting of different nylon-11 samples – solution-cast films, electrospun fibers deposited onto a substrate, and free-standing mats. With electrospun nylon-11 on aluminium foil, we traced the dependence of the wetting contact angle on the fibers' surface density (substrate coverage). When the coverage was low, the contact angle increased almost linearly with it. At ∼17–20% coverage, the contact angle achieved its maximum of 124 ± 7°, which matched the contact angle of a non-woven electrospun mat, 126 ± 2°. Our results highlight the importance of the outermost layer of fibers for the wetting of electrospun mats.

When the surface density of electrospun nylon-11 fibers on aluminium increases, it causes a two-stage change in the wetting behaviour.

Organic Liquid Impregnation Behavior into Nanofibrous Membranes: Quantitative Analysis of the Effects of Structural Parameters

This paper reports the effects of structural parameters on organic liquid impregnation behavior into nanofibrous (NF) polymer membranes. The NF membranes were prepared from organic liquidphilic polymers, poly(amide-imide)s (PAIs), by electrospinning. The impregnation velocity of the organic liquid, ethylmethylcarbonate, into the as-spun PAI NF membranes with diameters ranging from 400 to 900 nm was approximately 10-20 times higher than that into commercial cellulose nonwoven membranes. Our theoretical analyses based on the Kozeny-Carman equation and multivariate statistics clearly indicate that in addition to the porosity of the membranes, the variation in fiber diameter as well as the average fiber diameter is a crucial factor for controlling the liquid impregnation behavior.

Roughness and Fiber Fraction Dominated Wetting of Electrospun Fiber-Based Porous Meshes

Wettability of electrospun fibers is one of the key parameters in the biomedical and filtration industry. Within this comprehensive study of contact angles on three-dimensional (3D) meshes made of electrospun fibers and films, from seven types of polymers, we clearly indicated the importance of roughness analysis. Surface chemistry was analyzed with X-ray photoelectron microscopy (XPS) and it showed no significant difference between fibers and films, confirming that the hydrophobic properties of the surfaces can be enhanced by just roughness without any chemical treatment. The surface geometry was determining factor in wetting contact angle analysis on electrospun meshes. We noted that it was very important how the geometry of electrospun surfaces was validated. The commonly used fiber diameter was not necessarily a convincing parameter unless it was correlated with the surface roughness or fraction of fibers or pores. Importantly, this study provides the guidelines to verify the surface free energy decrease with the fiber fraction for the meshes, to validate the changes in wetting contact angles. Eventually, the analysis suggested that meshes could maintain the entrapped air between fibers, decreasing surface free energies for polymers, which increased the contact angle for liquids with surface tension above the critical Wenzel level to maintain the Cassie-Baxter regime for hydrophobic surfaces.

Inspired smart materials with external stimuli responsive wettability: a review

Recent progress in smart surfaces with responsive wettability upon external stimuli is reviewed and some of the barriers and potentially promising breakthroughs in this field are also briefly discussed.

Wetting Hierarchy in Oleophobic 3D Electrospun Nanofiber Networks

Wetting behavior between electrospun nanofibrous networks and liquids is of critical importance in many applications including filtration and liquid-repellent textiles. The relationship between intrinsic nanofiber properties, including surface characteristics, and extrinsic nanofibrous network organization on resultant wetting characteristics of the nanofiber network is shown in this work. Novel 3D imaging exploiting focused ion beam (FIB) microscopy and cryo-scanning electron microscopy (cryo-SEM) highlights a wetting hierarchy that defines liquid interactions with the network. Specifically, small length scale partial wetting between individual electrospun nanofibers and low surface tension liquids, measured both using direct SEM visualization and a nano Wilhelmy balance approach, provides oleophobic surfaces due to the high porosity of electrospun nanofiber networks. These observations conform to a metastable Cassie-Baxter regime and are important in defining general rules for understanding the wetting behavior between fibrous solids and low surface tension liquids for omniphobic functionality.

Anomalous thermally induced pinning of a liquid drop on a solid substrate

The effect of substrate temperature on the wetting and spreading behavior of a UV ink monomer has been studied as a surrogate for the ink on four different substrates: DTC (digital top coat)-coated BOPP (biaxial oriented polypropylene), Flexo-coated BOPP, DTC-coated SGE (semigloss elite) paper, and Flexo-coated SGE paper. Results show that the dynamic contact angles of the monomer decrease exponentially over time after contacting the surface, and the rate of spreading is consistently higher at 95 °C than at 22 °C. This observation indicates that spreading is controlled by the viscosity of the monomer as it decreases with temperature. An anomalous temperature effect is observed for the static contact angle on the DTC-coated BOPP substrate. The static contact angle at 95 °C is significantly larger than that at 22 °C (52° versus 30°). This is counterintuitive, as the surface tension of the monomer is shown to decease with increasing temperature. Microscopy (SEM and AFM) studies suggest that there is little interaction between the DTC coating solution and the BOPP substrate during the fast-drying coating process. This results in a smooth coated surface and, more importantly, voids between the BOPP nanofibers underneath the DTC coating. As the DTC-BOPP substrate is heated to 95 °C, fiber expansions occur. Microscopy results show that nanosized protrusions are formed on the DTC surface. We attribute it to fiber expansions in the vertical direction. Fiber expansions in the lateral direction causes little surface morphology change as the expanded materials only fill the voids laterally between the nanofiber network. We suggest that the protrusions on the surface create strong resistance to the wetting process and pin the monomer drop into a metastable wetting state. This interpretation is supported by the sliding angle and sessile drop height experiments.

Temperature-responsive electrospun nanofibers for 'on-off' switchable release of dextran

We propose a new type of 'smart' nanofiber (NF) with dynamically and reversibly tunable properties for the 'on-off' controlled release of the polysaccharide dextran. The fibers are produced by electrospinning copolymers of N-isopropylacrylamide (NIPAAm) and N-hydroxymethylacrylamide (HMAAm). The OH groups of HMAAm are subsequently crosslinked by thermal curing. The copolymers were successfully fabricated into a well-defined nanofibrous structure with a diameter of about 600-700 nm, and the fibers preserved their morphology even after thermal curing. The resulting crosslinked NFs showed rapid and reversible volume changes in aqueous media in response to cycles of temperature alternation. The fibrous morphology was maintained for the crosslinked NFs even after the cycles of temperature alternation, while non-crosslinked NFs collapsed and dispersed quickly in the aqueous solution. Dextran-containing NFs were prepared by electrospinning the copolymers blended with fluorescein isothiocyanate (FITC)-dextran, and the 'on-off' switchable release of FITC-dextran from the crosslinked NFs was observed. Almost all the FITC-dextran was released from the NFs after six heating cycles, whereas only a negligible amount of FITC-dextran was evolved during the cooling process. The reported incorporation of smart properties into NFs takes advantage of their extremely large surface area and porosity and is expected to provide a simple platform for on-off drug delivery.

Micropatterned thermoresponsive surfaces by polymerization of monomer crystals: modulating cellular morphology and cell-substrate interactions

A novel and facile approach has been developed to create thermoresponsive surfaces with macroscale patterns together with microscale features. The surface patterns were formed by applying macroscale nucleation agent patterns onto saturated N-isopropylacrylamide monomer solution membranes to induce the divergent growth of needlelike monomer crystals; the patterned monomer crystals were then photopolymerized to form patterned thermoresponsive films. A series of analytical tools (i.e., scanning electron microscopy, profilometry, and contact angle measurement) were used to characterize the properties of the patterned films. Cell coculture on this patterned thermoresponsive films enables cell separation and sorting by modulating temperature- and topography-dependent cell-substrate interactions and cell morphology, respectively. This versatile technique allows the formation of various macroscale patterns with microscale features over large areas, and on most solid substrates, within minutes, all of this without the need for expensive equipment and facilities. Such patterned surfaces can act as both in vitro tumor models and separation platforms for cancer studies. This method can also be applied to other cell-based biological studies and clinical applications.