Mechanically stable antireflection and antifogging coatings fabricated by the layer-by-layer deposition process and postcalcination

Engineering of Silane-Pyrrolidone Nano/Microparticles and Anti-Fogging Thin Coatings

Polyvinylpyrrolidone (PVP) exhibits remarkable qualities; owing to the strong affinity for water of its pyrrolidone group, which enhances compatibility with aqueous systems, it is effective for stabilizing, binding, or carrying food, drugs, and cosmetics. However, coating the surface of polymeric films with PVP is not practical, as the coatings dissolve easily in water and ethanol. Poly(silane-pyrrolidone) nano/microparticles were prepared by combining addition polymerization of methacryloxypropyltriethoxysilane and N-vinylpyrrolidone, followed by step-growth Stöber polymerization of the formed silane-pyrrolidone monomer. The silane-pyrrolidone monomeric solution was spread on oxidized polyethylene films with a Mayer rod and polymerized to form siloxane (Si-O-Si) self-cross-linked durable anti-fog thin coatings with pyrrolidone groups exposed on the outer surface. The coatings exhibited similar wetting properties to PVP with significantly greater stability. The particles and coatings were characterized by microscopy, contact angle measurements, and spectroscopy, and tested using hot fog. Excellent anti-fogging activity was found.

Radiation polymerization for the preparation of universal coatings: remarkable anti-fogging and frost-resisting performance

Hydrophilic anti-fogging coatings have attracted considerable attention due to their ease of preparation and excellent fog resistance. In this study, a hydrophilic anti-fogging coating based on the random copolymer p(AA-co-SAS) was prepared using acrylic acid (AA) and sodium allylsulfonate (SAS) as monomers through radiation polymerization. The introduction of SAS successfully transformed the random copolymer from a gel state into a film-forming polymer solution. The presence of AA structural units in p(AA-co-SAS) improved the film-forming properties of the polymer solution. Additionally, there was a positive correlation between the proportion of SAS structural units in the random copolymer and the scratch hardness and wetting properties of the coating. After coating polycarbonate (PC) sheets, the surface hydrophilicity was significantly enhanced, with the contact angle of PC-AA10/SAS5 decreasing from 100.1° to 18.8° within 50 seconds. The outstanding wetting properties endowed the coating with exceptional anti-fogging and frost-resisting performance. It exhibited optimal transparency under both testing conditions and demonstrated good stability during cyclic testing. Tape adhesion tests indicated that the adhesion between the coating and PC reached a 5B level. When AA10/SAS5 was applied to PET film, glass, and PMMA goggles, all samples showed excellent anti-fog performance. Even after being naturally placed for one year under ambient conditions, the PMMA goggles still maintained good performance in the anti-fog and frost resistance tests. The remarkable comprehensive properties of the polymer coating based on p(AA-co-SAS) suggest enormous potential applications in industries such as packaging, healthcare, and optical equipment.

Synthesis and Characterization of Durable Antifog Silane-Pyrrolidone Thin Coatings onto Polymeric Films

The fogging of transparent surfaces-condensation of water vapor in the air to a small liquid surface at specific environmental conditions-scatters incident light, creating a blurry vision. Fogging presents a significant challenge in various industries, adversely affecting numerous applications including plastic packaging, agricultural films, and various optical devices. Superhydrophobic or superhydrophilic coatings are the main strategies used to induce antifogging to minimize light scattering. Here, an innovative approach is introduced to mitigate fogging by modifying the surface properties of polymeric films, focusing on corona-treated polyethylene as a model. Coatings were prepared in two successive steps: the addition of radical co-polymerization of methacryloxypropyltriethoxysilane and N-vinylpyrrolidone followed by the step-growth Stöber polymerization of the formed silane monomer. The polymeric dispersion was spread on oxidized films via a Mayer rod and dried. Scanning and force microscopy, FIB, XPS, and UV-vis spectroscopy revealed a thin coating composed of cross-linked siloxane (Si-O-Si) covalently bonded to surface hydroxyls exposing pyrrolidone groups. Contact angle measurements, hot-fog examination, and durability tests indicated a durable antifogging activity.

Fast UV-Curable Zwitter-Wettable Coatings with Reliable Antifogging/Frost-Resisting Performances

Antifogging surfaces with unique properties to migrate severe fog formation have gained extensive interest, which is of particular interest for transparent substrates to obtain high visibility and transparency. To date, a large number of strategies including superhydrophilic or superhydrophobic surfaces and titanium dioxide (TiO2)-based composite coatings have been developed based on different mechanisms. Although these surfaces exhibit effective antifogging properties, the rigid nanostructures, cumbersome preparation, and the need for UV light excitation largely limit their widespread applications. Herein, we report a zwitter-wettable antifogging and frost-resisting coating through a fast UV-curable cross-linking of copolymer with benzophenone groups. A series of random copolymers consisting of hydrophilic hydroxyethyl methacrylate (HEA), hydrophobic methyl methacrylate (MMA), and benzophenone-based acrylate units are developed by thermally triggered free-radical polymerization. Upon UV light irradiation, a highly efficient antifogging/frost-resisting coating is covalently bonded on a polycarbonate plate surface, maintaining a light transmission higher than 85%, which was confirmed in both high and low temperature anti-fog tests. Moreover, the wetting behaviors reveal that the antifogging performance exhibited by the zwitter-wettable surface mainly relies on its surface water-adsorbing capability to imbibe condensed water vapor on the surface outmost layer. Notably, the antifogging/frost-resisting behaviors can be well regulated by adjusting the hydrophilic/hydrophobic units, due to the proper balance between the water-adsorption and coating stability. Owing to its simplicity, low-cost preparation and high efficiency, this UV-curable acrylate antifogging coating may find a wide range of applications in various display devices in analytical and detection instruments.

Transparent Composite Films Showing Durable Antifogging and Repeatable Self-Healing Properties Based on an Integral Blend Method

Antifogging coatings for infrastructures and transparent objects have attracted much attention lately from the perspective of safety and visibility. We have developed a one-pot process to fabricate transparent composite films showing long-lasting antifogging and fast repeatable self-healing properties based on an integral blend (IB) method. This method does not require any specific pretreatments of inorganic fillers/particles. Thus, the precursor solutions could be prepared in a single step by simply mixing raw materials, e.g., poly(vinylpyrrolidone) (PVP) having different molecular weights (MWs: 55, 360, and 1300 k), nano-clay particles (NCPs), and amino-terminated organosilane (AOS). In this study, to control the degree of cross-linking between the PVP matrices and NCPs, addition of AOS as a cross-linker to the PVP matrices (weight percentage of AOS to the PVP matrices, α = 0.01-300%) was carefully controlled. Transparency and self-healing abilities/kinetics of the resulting samples were found to be strongly influenced by both the MWs of PVP and α values. Samples spin-coated with the lowest M_W of PVP (55 k) and α values of 0.01-1% gave highly transparent and durable antifogging performance. For example, no fogging was observed for 7 days under >80% relative humidity, and scratches about 30 μm in width could be completely self-healed within a few hours. However, samples with α > 10% gave opaque/grayish films that did not show any self-healing abilities because of an increase in cross-linking of the matrices. The optimized precursor solution was also deposited directly onto the glass slides covered with a transparent porous silica nano-framework (SNF) by a spray-coating method. Due to the formation of the hard and superhydrophilic/hygroscopic SNF with a large surface area, durability of antifogging and self-healing properties of the composite films were moderately improved, compared to those on the flat glass slides.

Effect of dust and methods of cleaning on the performance of solar PV module for different climate regions: Comprehensive review

Recent achievement and progress in solar PV play a significant role in controlling climate change. This study reviewed comprehensively electrical characteristics, life cycle of dust, optical characteristics, and different cleaning techniques related to the effect of dust on the performance of PV modules throughout different climate regions of the world. The power maximum power point (MPP) and curve of PV module under the effect of irradiance and temperature were presented. The effect of dust (shading) on the electrical efficiency of PV module was discussed based on soft, partial, and complete (soiling) shading. The physical properties of dust around the globe such as PM₁₀ concentration, dust loading (mgm^-2), and fine dust particles concentration were covered and discussed. Reasons behind the accumulation of dust based on, location and installation factors, dust type, and environmental factors. Environmental reasons causing dust and dust removal in accordance with the life cycle of dust was covered in detail. All the reasons that cause the generation, accumulation and removal of dust during its life cycle were explained. All forces responsible for the adhesion phase of the dust life cycle were presented. The effect of dust on PV module transmittance and electrical parameters module were discussed in detail based on physical properties of the dust at its location and installation conditions. Self-cleaning super hydrophobic surfaces based on methods such as solvents, vapor-assisted coating, powder coating, and polymerization were discussed. All cleaning technologies, including self-cleaning technologies, based on the material coating used, and the manufacturing of PV cells was compared. The future prospective for PV technologies and cleaning methods were also covered.

Fabrication of Transparent Silica/PEG Smooth Thin Coatings on Polymeric Films for Antifogging Applications

Fog accumulation on surfaces typically has a negative effect by reducing their transparency and efficiency. Applications such as plastic packaging, agricultural films, and particularly many optical devices suffer from these negative effects. One way to prevent fogging is to coat the substrate with an antifogging coating having a smooth surface and hydrophilic surface chemical groups. This causes the fog water droplets that come into contact with the substrate to completely flatten across its surface, thus retaining transparency. These coatings are mostly relegated to laboratory research due to their insufficient stability and costly synthetic processes. We proposed the use of organically modified silica particles consisting of a mixture of tetraethyl orthosilicate and methacryloxypropyltriethoxysilane, which were grown in situ in the presence of a corona-activated polyethylene film, thus providing a thin siloxane coating containing activated double bonds. An additional coating of poly(ethylene glycol) diacrylate was then spread on the coated film and polymerized via UV curing. The in situ process and UV curing anchored the coating to the substrate through covalent bonds, which provided additional stability. This coating exhibited low surface roughness and contact angle, which resulted in excellent antifogging properties when exposed to a hot-fog test. Furthermore, the antifogging coating retained its properties after 10 hot-fog cycles, indicating the high coating stability. Additionally, the coating was found durable to immersion in aqueous pH levels 1-13 and detergent solutions as well as to tape test applications and sand test. This coating was compared to a commercially available antifogging spray, which was used to coat a polyethylene film. This resulted in excellent initial antifogging properties, which decreased after exposure to durability tests. The results of the in situ coating process indicate its potential uses for industrial applications.

A High-adhesion Binding Strategy for Silica Nanoparticle-based Superhydrophobic Coatings

One of the long-standing problems for the nanoparticle-based liquid-repellent coatings is their poor adhesion to substrates. For polymers of low glass transition temperature, it is highly desirable to have low temperature coating strategy to fabricate robust superhydrophobic films. Here, we report a facile method for fabricating robust, transparent, superhydrophobic films on polymer substrates. A mixture of silica particles and silica-based oligomers was spin coated on polymer substrates, followed by oxygen plasma treatment and vapor deposition of 1H,1H,2H,2H-Perfluorodecyltriethoxysilane (FDTS). The resulting superhydrophobic surface has a static contact angle at 160° and contact angle hysteresis lower than 5°. This study provides a practical solution to improve the adhesion of superhydrophobic films on polymer substrates in ambient conditions.

Wet-Style Superhydrophobic Antifogging Coatings for Optical Sensors

Transparent substrates are widely used for optical applications from lenses for personal and sports eyewear to transparent displays and sensors. While these substrates require excellent optical properties, they often suffer from a variety of environmental challenges such as excessive fogging and surface contamination. In this work, it is demonstrated that a wet-style superhydrophobic coating, which simultaneously exhibits antifogging, antireflective, and self-cleaning properties, can be prepared by pattern transferring low-surface-energy microstructures onto a heterostructured nanoscale thin film comprising polymers and silica nanoparticles. The polymer-silica nanocomposite base layer serves as a hydrophilic reservoir, guiding the water molecules to preferentially condense into this underlying region and suppress reflection, while the low-surface-energy microstructure enables contaminants adsorbed on the surface to be easily removed by rinsing with water.

Large-Scale Formation of Fluorosurfactant-Doped Transparent Nanocomposite Films Showing Durable Antifogging, Oil-Repellent, and Self-healing Properties

Transparent nanocomposite films with multiple functionalities, such as durable antifogging, dynamic oleophobic, self-healing properties, were successfully prepared by a simple spin- or spray-coating method using aqueous solutions of poly(vinylpyrrolidone) (PVP) and aminopropyl-functionalized nanoclay (AMP-clay) platelets. In this study, anionic/waterborne perfluorooctanesulfonic acid potassium salt (PFOS) was premixed with the aqueous PVP solution to achieve a homogeneous dispersion of PFOS. Due to the addition of PFOS, the resulting nanocomposite film surfaces displayed statically hydrophobic (static water contact angle over 90°) and dynamically oleophobic (5 μL of oil droplets could slide off of the surface at low sliding/substrate tilt angles of less than 10°) behaviors. In spite of our nanocomposite film surface exhibiting a statically hydrophobic nature, the antifogging properties remained unchanged even after being left under high-humidity conditions (over 80% relative humidity) for 3 days. Thanks to both exceptional water-absorbing properties of PVP/AMP-clay matrices and good mobility of PFOS driven by moisture, our oil-repellent nanocomposite films could be repeatedly self-healed even after both severe physical (cutting, scratching, or falling sand abrasion) and chemical (vacuum UV oxidation) damages. Large-scale fabrication of this multifunctional nanocomposite film (30 cm × 30 cm) could also be successfully demonstrated by a spray-coating method based on in situ gel formation.

Universal Antifogging and Antimicrobial Thin Coating Based on Dopamine-Containing Glycopolymers

A novel strategy for preparing universal antifogging and antimicrobial coating is reported by the means of one-step coating and Ag nanoparticle (AgNP) formation in situ. A series of hydrophilic glycopolymers including poly(N-3,4-dihydroxybenzenethyl methacrylamide-co-2-deoxy-2-(methacrylamido)glucopyranose) (P1s) and poly(N-3,4-dihydroxybenzenethyl methacrylamide-co-methacrylic acid-co-2-deoxy-2-(methacrylamido)glucopyranose) (P2s) were synthesized by sunlight-induced reverse addition-fragmentation chain transfer (RAFT) polymerization. With the ability to strongly immobilize onto organic and inorganic surfaces (i.e., glass slide, silicon wafer, and polycarbonate) via catechol groups, P1s are very convenient to form superhydrophilic and transparent thin coatings, which result in a unique antifogging property. Additionally, the antimicrobial property is realized by in situ AgNPs forming P2 coatings, facilitated by the presence of carboxyl groups and catechol groups in the polymer chain, rendering it superior antimicrobial activity against both Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus microorganisms. This antifogging and antimicrobial thin coating shows strong prospects in medical and optical devices, with the extra benefits of avoiding potential pathogen infection in vitro or while in storage.

Mimicking flower petals to fabricate self-cleaning and antireflective polymer surfaces

This work explored a facile way to fabricate superhydrophobic and antireflective polymer surfaces using Canna indica flower petals. A simple, inexpensive two-step soft-lithography technique was employed to replicate the surface structures of C. indica flower petals onto two different polymer surfaces namely, polydimethylsiloxane (PDMS) — a hydrophobic polymer and resorcinol–formaldehyde (RF) xerogel — a hydrophilic polymer. First, a negative replica was prepared in PDMS using the flower petal as a template. Second, the negative PDMS replica was later used as a stamp to prepare a positive replica in both PDMS and RF xerogel. These replicated structured surfaces greatly influenced the wettability properties. The contact angle of the replicated PDMS surfaces increased to the nearly superhydrophobic values of 145° (negative PDMS replica) and 144° (positive PDMS replica) compared with that of the plain surface, which is 101°. Interestingly, the contact angle of the replicated RF surface significantly increased to 151° (superhydrophobic) compared with that of the planar RF surface, which is hydrophilic (68°). Furthermore, the replicated polymer surfaces exhibited not only excellent superhydrophobic properties but also antireflective properties. These multifunctional surfaces with superhydrophobicity as well as an omnidirectional antireflective property may find a wide range of applications, such as solar energy harvesting, optical displays and marine applications.

Layer-by-Layer Assembly of Polyaniline Nanofibers and MXene Thin-Film Electrodes for Electrochemical Energy Storage

The growing demand for compact energy storage devices may be met through the use of thin-film microbatteries, which generally rely on charge storage in thin or conformal layers. A promising technique for creating thin-film electrodes is layer-by-layer (LbL) assembly, based on the alternating adsorption of oppositely charged species to a surface to form a nanostructured electrode. Thin-film energy storage devices must have a high energy density within a limited space, so new electrode structures, materials, and assembly methods are important. To this end, both two-dimensional MXenes and polyaniline nanofibers (PNFs) have shown promising energy storage properties. Here, we report on the LbL assembly of positively charged PNFs and negatively charged Ti₃C₂T_x MXenes into hybrid electrodes for thin-film energy storage devices. The successful assembly is demonstrated in which MXenes and PNFs are deposited in films of 49 nm/layer pair thickness. The resulting composition was 77 wt % PNFs and 23 wt % MXenes. The charge storage process was deconvoluted into faradaic/non-faradaic contributions and separated into contributions from PNFs and MXenes. A sandwich cell showed a maximum areal capacity, energy, and power of 17.6 μA h cm^-2, 22.1 μW h cm^-2, and 1.5 mW cm^-2, respectively, for PNF/MXene multilayers of about 2 μm thickness. This work suggests the possibility of using LbL PNF/MXene thin films as electrode materials for thin-film energy storage devices used in next-generation small electronics.

A facile strategy to form three-dimensional network structure for mechanically robust superhydrophobic nanocoatings with enhanced transmittance

The mechanically robust nanocoatings with high transmittance and superhydrophobic self-cleaning are widely desired in daily-life and industry. However, to the state-of-art, it is still a great challenge to develop a simple and cost-effective approach to construct a multifunctional nanocoating due to structural confliction and technical limitation. In this work, we successfully fabricated such a multifunctional nanocoating through dip-coating a mixed suspension composed of acid-catalyzed silica sol (ACSS) as binder and hydrophobic silica nanoparticles (HSNs) as building block onto the glass substrate without any post-treatments. The introduction of ACSS highly crosslinked the HSNs and formed three-dimensional network structure, which enhanced the adhesion between HSNs and substrate, and thus significantly improved mechanical robustness of the nanocoatings. Moreover, it also retained enough porosity and surface roughness, thus achieving high transmittance and superhydrophobicity. The optimized nanocoating deposited on the glass slide had high transmittance of 96.17% and superhydrophobic self-cleaning property. It also showed highly mechanical robustness (3H pencil scratching test), enhanced adhesion (class of 4B for tape adhesion test), weatherable, and acidic (pH 5.0)/alkaline (pH 10.0) and thermal (250 °C) stability. The multifunctional nanocoating with the comprehensive performance has great potentials in practical applications.

Hydrophobic surface modified HfO2 antireflective coatings

A multifunctional antireflective (AR) thin film is always a prerequisite for growing high-tech applications. Herein we proposed a surface modification technique to transform the hydrophilic behaviour of HfO₂ AR nanofilms into hydrophobic without influencing the nanostructure, morphology, refractive index (η) or AR efficacy of HfO₂ nanofilms. Our experimental results demonstrate that the fabricated HfO₂ AR nanofilms retain its AR efficiency after surface modification to <1% in the visible wavelength range (450-700 nm) on FTO and sapphire. HfO₂ AR nanofilms show hydrophilic behaviour before surface modification with a water contact angle (WCA) of 29° on FTO and 22° on sapphire. However, after surface treatment, they display hydrophobic nature θ _w > θ > 90° with a contact angle of (127°-130°). The experimental result demonstrates that the η of the thin layers fabricated at deposition angle 0°, 80°, and 88° before and after modification remains almost the same. HfO₂ AR nanofilms exhibit long term AR permanency as AR efficiency measured within a year practically displays the equivalent reflectance curves similar to as deposit AR thin films, i.e. <1% in the wavelength range of 450-700 nm. We proposed a cost-effective procedure to make hydrophilic AR films to show non-wetting behaviour for its long-term exposure in a moist, damp environment without affecting the refractive index of AR thin film.

Straightforward Approach to Antifogging, Antireflective, Dual-Function, Nanostructured Coatings

Here, we report a straightforward approach to fabricate antifogging antireflective dual-function nanostructured coatings, where antireflective nanograsses were etched into antifogging polymer coatings by self-masking reactive ion etching (RIE). The transmittance of coatings increases with the etching time, and the maximum transmittance reaches up to 98.9% in 180 s. The effective refractive index of grass-like nanostructure was calculated to be 1.15 and its optical property was simulated via the finite difference time domain (FDTD) model. The antifogging property of polymer coatings remains unchanged after RIE, which results from the hygroscopicity of polymer matrix. This strategy surpasses traditional design concepts of antifogging polymer coatings by combining excellent antireflective and antifogging properties on the same outermost layer, which demonstrates that it is probable to achieve multifunction on a single layer of a single composition.

Water drop-surface interactions as the basis for the design of anti-fogging surfaces: Theory, practice, and applications trends

Glass- and polymer-based materials have become essential in the fabrication of a multitude of elements, including eyeglasses, automobile windshields, bathroom mirrors, greenhouses, and food packages, which unfortunately mist up under typical operating conditions. Far from being an innocuous phenomenon, the formation of minute water drops on the surface is detrimental to their optical properties (e.g., light-transmitting capability) and, in many cases, results in esthetical, hygienic, and safety concerns. In this context, it is therefore not surprising that research in the field of fog-resistant surfaces is gaining in popularity, particularly in recent years, in view of the growing number of studies focusing on this topic. This review addresses the most relevant advances released thus far on anti-fogging surfaces, with a particular focus on coating deposition, surface micro/nanostructuring, and surface functionalization. A brief explanation of how surfaces fog up and the main issues of interest linked to fogging phenomenon, including common problems, anti-fogging strategies, and wetting states are first presented. Anti-fogging mechanisms are then discussed in terms of the morphology of water drops, continuing with a description of the main fabrication techniques toward anti-fogging property. This review concludes with the current and the future perspectives on the utility of anti-fogging surfaces for several applications and some remaining challenges in this field.

A Study of Calcium-Silicate-Hydrate/Polymer Nanocomposites Fabricated Using the Layer-By-Layer Method

Calcium-silicate-hydrate (CSH)/polymer nanocomposites were synthesized with the layer-by-layer (LBL) method, and their morphology and mechanical properties were investigated using atomic force microscopy (AFM) imaging and AFM nanoindentation. Different sets of polymers were used to produce CSH/polymer nanocomposites. The effect of different factors including dipping time, calcium to silicate ratios (C/S ratios) and pH on morphology was investigated. CSH/polymer nanocomposites made with different sets of polymers showed variation in morphologies. However, the Young’s modulus did not seem to reveal significant differences between the nanocomposites studied here. In nanocomposites containing graphene oxide (GO) nanosheet, an increase in the density of CSH particles was observed on the GO nanosheet compared to areas away from the GO nanosheet, providing evidence for improved nucleation of CSH in the presence of GO nanosheets. An increase in roughness and a reduction in the packing density in nanocomposites containing GO nanosheets was observed.

Flourishing Bioinspired Antifogging Materials with Superwettability: Progresses and Challenges

Antifogging (AF) structure materials found in nature have great potential for enabling novel and emerging products and technologies to facilitate the daily life of human societies, attracting enormous research interests owing to their potential applications in display devices, traffics, agricultural greenhouse, food packaging, solar products, and other fields. The outstanding performance of biological AF surfaces encourages the rapid development and wide application of new AF materials. In fact, AF properties are inextricably associated with their surface superwettability. Generally, the superwettability of AF materials depends on a combination of their surface geometrical structures and surface chemical compositions. To explore their general design principles, recent progresses in the investigation of bioinspired AF materials are summarized herein. Recent developments of the mechanism, fabrication, and applications of bioinspired AF materials with superwettability are also a focus. This includes information on constructing superwetting AF materials based on designing the topographical structure and regulating the surface chemical composition. Finally, the remaining challenges and promising breakthroughs in this field are also briefly discussed.

Durable superhydrophobic surfaces made by intensely connecting a bipolar top layer to the substrate with a middle connecting layer

This study reported a simple fabrication method for a durable superhydrophobic surface. The superhydrophobic top layer of the durable superhydrophobic surface was connected intensely to the substrate through a middle connecting layer. Glycidoxypropyltrimethoxysilane (KH-560) after hydrolysis was used to obtain a hydrophilic middle connecting layer. It could be adhered to the hydrophilic substrate by covalent bonds. Ring-open reaction with octadecylamine let the KH-560 middle layer form a net-like structure. The net-like sturcture would then encompass and station the silica particles that were used to form the coarse micro structures, intensely to increase the durability. The top hydrophobic layer with nano-structures was formed on the KH-560 middle layer. It was obtained by a bipolar nano-silica solution modified by hexamethyldisilazane (HMDS). This layer was connected to the middle layer intensely by the polar Si hydroxy groups, while the non-polar methyl groups on the surface, accompanied by the micro and nano structures, made the surface rather hydrophobic. The covalently interfacial interactions between the substrate and the middle layer, and between the middle layer and the top layer, strengthened the durability of the superhydrophobic surface. The abrasion test results showed that the superhydrophobic surface could bear 180 abrasion cycles on 1200 CW sandpaper under 2 kPa applied pressure.

Use of CdS quantum dot-functionalized cellulose nanocrystal films for anti-counterfeiting applications

Structural colors and photoluminescence have been widely used for anti-counterfeiting and security applications. We report for the first time the use of CdS quantum dot (QD)-functionalized cellulose nanocrystals (CNCs) as building blocks to fabricate nanothin films via layer-by-layer (LBL) self-assembly for anti-counterfeiting applications. Both negatively- and positively-charged CNC/QD nanohybrids with a high colloidal stability and a narrow particle size distribution were prepared. The controllable LBL coating process was characterized by scanning electron microscopy and ellipsometry. The rigid structure of CNCs leads to nanoporous structured films on poly(ethylene terephthalate) (PET) substrates with high transmittance (above 70%) over the entire range of visible light and also resulted in increased hydrophilicity (contact angles of ∼40 degrees). Nanothin films on PET substrates showed good flexibility and enhanced stability in both water and ethanol. The modified PET films with structural colors from thin-film interference and photoluminescence from QDs can be used in anti-counterfeiting applications.

Porous Transition of Polyelectrolyte Film through Reaction-Induced Phase Separation Caused by Interaction with Specific Metal Ions

We describe a novel method for the simple and eco-friendly fabrication of porous polyelectrolyte films. A polyelectrolyte with many amine groups undergoes structural transformation from a dense to a porous structure upon immersion in a specific metal ion solution. The porous transition was the result of a reaction-induced phase separation, which was caused by the formation of new bonds between the polyelectrolyte and metal ions. This method enables control of the pore size of the porous structure in the nanoscale (54 nm) to microscale (1.63 μm) range through variation of the concentration or type of metal ions in the solution. To the best of our knowledge, this is the first report illustrating wide-range control of the pore size of a porous polyelectrolyte structure achieved by metal ions. These porous polyelectrolyte films with adjustable pore size and metastable metal ions can be employed in applications such as adsorption and catalysis.

Antireflective Coatings for Glass and Transparent Polymers

Antireflective coatings (ARCs) are applied to reduce surface reflections. We review coatings that reduce the reflection of the surface of the transparent substrates float glass, polyethylene terephthalate, poly(methyl methacrylate), and polycarbonate. Three main coating concepts exist to lower the reflection at the interface of a transparent substrate and air: multilayer interference coatings, graded index coatings, and quarter-wave coatings. We introduce and discuss these three concepts, and zoom in on porous quarter-wave coatings comprising colloidal particles. We extensively discuss the four routes for introducing porosity in quarter-wave coatings through the use of colloidal particles, which have the highest potential for application: (1) packing of dense nanospheres, (2) integration of voids through hollow nanospheres, (3) integration of voids through sacrificial particle templates, and (4) packing of nonspherical nanoparticles. Finally, we address the remaining challenges in the field of ARCs, and elaborate on potential strategies for future research in this area.

Dual-Functional Antifogging/Antimicrobial Polymer Coating

Dual-functional antifogging/antimicrobial polymer coatings were prepared by forming a semi-interpenetrating polymer network (SIPN) of partially quaternized poly(2-(dimethylamino)ethyl methacrylate-co-methyl methacrylate) and polymerized ethylene glycol dimethacrylate network. The excellent antifogging behavior of the smooth coating was mainly attributed to the hydrophilic/hydrophobic balance of the partially quaternized copolymer, while the covalently bonded, hydrophobic quaternary ammonium compound (5 mol % in the copolymer) rendered the coating strongly antimicrobial, as demonstrated by the total kill against both Gram-positive Staphylococcus epidermidis and Gram-negative Escherichia coli. The antimicrobial action of the SIPN coating was based on contact killing, without leaching of bactericidal species, as revealed by a zone-of-inhibition test. This type of dual-functional coating may find unique applications where both antimicrobial and antifogging properties are desired.

Swelling of Polyelectrolyte Multilayers: The Relation Between, Surface and Bulk Characteristics

The odd-even effect, i.e., the influence of the outermost layer of polyelectrolyte multilayers (PEMs) on their swelling behavior, is investigated. For that purpose poly(styrene sodium sulfonate) (PSS)/poly(diallyl-dimethylammonium chloride) (PDADMAC) polyelectrolyte multilayers are studied in air with 1% relative humidity (RH), 30% RH, 95% RH, and in liquid water by ellipsometry, atomic force microscopy (AFM), and X-ray reflectometry (XRR). Since the total amount of water uptake in swollen PEMs is divided into two fractions, the void water and the swelling water, a correct evaluation of the odd-even effect is only possible if both fractions are examined separately. In order to allow measuring samples over a larger thickness regime the investigation of a larger amount of samples is required. Therefore, the concept of separating void water from swelling water using neutron reflectometry is for the first time transferred to ellipsometry. The subsequent analysis of swelling water, void water, and roughness revealed the existence of two types of odd-even effects: an odd-even effect which addresses only the surface of the PEM (surface-odd-even effect) and an odd-even effect which addresses also the bulk of the PEM (bulk-odd-even effect). The appearance of both effects is dependent on the environment; the surface-odd-even effect is only detectable in humid air while the bulk-odd-even effect is only detectable in liquid water. The bulk-odd-even effect is related to the osmotic pressure between the PEM and the surrounding water. A correlation between the amount of void water and both odd-even effects is not found. The amount of void water is independent of the terminated layer and the thickness of PEMs.

Surface adhesive forces: a metric describing the drag-reducing effects of superhydrophobic coatings

Nanomaterials with superhydrophobic properties are promising as drag-reducing coatings. However, debates regarding whether superhydrophobic surfaces are favorable for drag reduction require further clarification. A quantified water adhesive force measurement is proposed as a metric and its effectiveness demonstrated using three typical superhydrophobic coatings on model ships with in situ sailing tests.

A facile method to fabricate functionally integrated devices for oil/water separation

In this paper, we present a facile method for the fabrication of a functionally integrated device, which has the multi-functions of the oil-containment boom, oil-sorption material, and water/oil-separating film, through a single immersion step in an ethanol solution of stearic acid. During the simple immersion process, the two dominant factors of superhydrophobicity, surface roughness and low-surface-energy coatings, could be accomplished simultaneously. The as-prepared functionally integrated device with superhydrophobicity/superoleophilicity displayed a lower density than that of water, such that it could float on water and act as an oil-containment boom; an efficient oil-absorbing property, which was attributed to the capillary effect caused by micrometer-sized pore structures and could be used as oil-sorption materials; a high oil/water separating efficiency which was suitable for water/oil-separating film. In this way, the functions of oil collection, absorption, and water/oil separation are integrated into a single device, and these functions could work independently, reducing the cost in terms of energy consumption and being versatile for a wide range of applications.

Improving the durability of a drag-reducing nanocoating by enhancing its mechanical stability

The durability of superhydrophobic surface is a major problem to restrict industrial application of superhydrophobic materials from laboratory research, which can be attributed to a more general issue of mechanical stability for superhydrophobic coatings. Therefore, in order to handle this issue, we have fabricated a mechanically stable drag-reducing coating composed of elastic polydimethylsiloxane (PDMS) and hydrophobic copper particles on model ships, which can resist mechanical abrasion and has displayed a durable drag-reducing effect. In comparison with normal Au superhydrophobic coatings, the as-prepared PDMS/copper coatings showed durable drag reduction performance with a similar drag-reducing rate before (26%) and after (24%) mechanical abrasion. The mechanism for the enhanced mechanical stability and maintained drag reduction of the superhydrophobic surfaces was investigated through characterizations of surface morphology, surface wettability, and water adhesive force evaluation before and after abrasion. This is the first demonstration to realize the application of durable drag reduction by improving the mechanical stability of superhydrophobic coatings. We do believe that superhydrophobic surfaces with good resistance to mechanical abrasion or scratching may draw wide attention and gain significant applications with durable drag-reducing properties.

Terpolymer-based SIPN coating with excellent antifogging and frost-resisting properties

A terpolymer-based semi-interpenetrating polymer network (SIPN) coating demonstrated excellent antifogging/frost-resisting property.

Viscoelastic and durability analysis of nanostructured composite layers of polyelectrolyte and nanoparticles

We have evaluated the abrasion and bending durabilities of stacked polymer/nanoparticle layer-by-layer films.

Effect of end-groups on simultaneous oleophobicity/hydrophilicity and anti-fogging performance of nanometer-thick perfluoropolyethers (PFPEs)

Simultaneously oleophobic/hydrophilic coatings are highly desirable in many important applications, e.g., anti-fogging.

Layer-by-layer strippable Ag multilayer films fabricated by modular assembly

We have developed a new method to fabricate multilayer films, which uses prepared thin films as modular blocks and transfer as operation mode to build up multilayer structures. In order to distinguish it from the in situ fabrication manner, this method is called modular assembly in this study. On the basis of such concept, we have fabricated a multilayer film using the silver mirror film as the modular block and poly(lactic acid) as the transfer tool. Due to the special double-layer structure of the silver mirror film, the resulting multilayer film had a well-defined stratified architecture with alternate porous/compact layers. As a consequence of the distinct structure, the interaction between the adjacent layers was so weak that the multilayer film could be layer-by-layer stripped. In addition, the top layer in the film could provide an effective protection on the morphology and surface property of the underlying layers. This suggests that if the surface of the film was deteriorated, the top layer could be peeled off and the freshly exposed surface would still maintain the original function. The successful preparation of the layer-by-layer strippable silver multilayer demonstrates that modular assembly is a feasible and effective method to build up multilayer films capable of creating novel and attractive micro/nanostructures, having great potential in the fabrication of nanodevices and coatings.

CdS nanoparticles anchored on the surface of yeast via a hydrothermal processes for environmental applications

CdS@yeast hybrid microspheres synthesized via hydrothermal method were applied for removal of methylene blue (MB).