Floc cohesive force in reversible aggregation: a Couette laminar flow investigation

Growth of Floc Structure and Subsequence Compaction into Smaller Granules through Breakup and Rearrangement of Aluminum Flocs in a Constant Laminar Shear Flow

We have constructed an outer-cylinder-rotating Couette device for high-speed shear flow in laminar flow conditions and visualized the structure formation and subsequent rearrangement of PACl (flocculant made of aluminum hydroxide gel) and kaolinite flocs by visible light imaging. In a previous report, we analyzed the case of relatively low shear rate (G-value = 29 1/s) and confirmed that the flocculation process could be separated into two stages: a floc growth stage and a breakup/rearrangement stage. Once the large bulky flocs that reached the maximum size appeared, they rearranged and densified through structural fracture and rearrangement. In this report, this process was further investigated by conducting experiments under two different high shear rates (58 and 78 1/s) at which breakup and rearrangement became more pronounced, and three different aluminum kaolinite ratios (ALT ratios) that were over and under the optimum dosage (neutralization point by Zeta potential). Visualization results confirmed that, during the growth stage, the flocculation rate could be approximated by a scaling relationship between floc size and elapsed time, which depended on the ALT ratio. After reaching the maximum size, the floc rapidly became compact and dense following adsorption of the gel, incorporating fine fragments from erosion breakup. The over and under dosages created a lot of fragments of erosion breakup, but less so in the optimum dosage. In the optimum ALT ratio, fragments did not remain because they were incorporated into the flocs and densified, and the floc size was thought to be maintained. The floc circularity distribution peaked at around 0.6 and 1, suggesting that the flocs were spherical in shape due to erosion breakup.

Investigation of shear-induced rearrangement of carbon nanotube bundles using Taylor-Couette flow

Macroscopic assemblies of carbon nanotubes (CNTs) usually have a poor alignment and a low packing density due to their hierarchical structure. To realize the inherent properties of CNTs at the macroscopic scale, the CNT assemblies should have a highly aligned and densified structure. Shear-aligning processes are commonly employed for this purpose. This work investigates how shear flows affect the rearrangement of CNT bundles in macroscopic assemblies. We propose that buckling behavior of CNT bundles in a shear flow causes the poor alignment of CNT bundles and a low packing density of CNT assemblies; the flow pattern and the magnitude of shear stress induced by the flow are key factors to regulate this buckling behavior. To obtain CNT assemblies with a high packing density, the CNTs should undergo a laminar flow that has a sufficiently low shear stress. Understanding the effect of shear flow on the structure of CNT bundles may guide improvement of fabrication strategies.

The rearrangement of CNT bundles depends on the flow pattern and flow-induced shear stress. When the Taylor–Couette flow is stable and laminar, and has sufficiently low shear stress, CNT assemblies assume a highly aligned and densified structure.

Aggregating ability of ferric chloride in the presence of phosphate ligand

Complexing anions such as phosphate or silicate play an ambivalent role in the performance of hydrolyzing metal coagulants: On one hand, they significantly interfere with the hydrolytic pathway of conventional iron or aluminum coagulants, the associated destabilization mechanism remaining rather elusive; on the other hand, they have been shown to be key ingredients in the formulation of innovative coagulant solutions exhibiting improved removal efficiency, their action mechanism at the molecular scale being presently poorly understood. In this paper, we explore the effect of small additions of phosphate ligand on the chemical coagulation of silica nanoparticles with ferric chloride. Transmission Electron Microscopy-Energy Dispersed X-ray Spectroscopy (TEM-EDXS) combined with Extended X-ray absorption Fine Structure Spectroscopy (EXAFS) at the Fe K-edge are used to provide an insight into the nature of coagulant species, whereas jar-tests, laser diffraction, Small Angle X-ray Scattering (SAXS), and electrophoretic mobility, are used to investigate the aggregation dynamics of silica particles in the presence of phosphate ligand. We show that, in spite of a slight increase in the consumption of iron coagulant, the addition of phosphate significantly improves the formation of silica aggregates provided that the elemental Fe/P ratio remains above 7. Such effects originate from both a large increase in the overall number of coagulant species, the binding of a phosphate ligand terminating the growth of polymeric chains of edge-sharing Fe octahedra, and a change in the nature of the coagulant species that evolves with the Fe/P ratio, small polycations built-up from Fe-oligomers linked by phosphate tetrahedra being eventually formed. Those non-equilibrium nanosize Fe-P coagulant species assemble the silica nanoparticles to form hetero-aggregates whose structure is consistent with a Diffusion-Limited Cluster Aggregation mechanism.

Floc compaction during ballasted aggregation

Ballasted aggregation, a process using the addition of a ballasting agent to improve the settling performance of flocs, appears particularly appropriate for the treatment of humic rich waters that leads to low-density aggregates. In that context, using an aquagenic humic acid coagulated by ferric chloride in the presence of pozzolana particles as ballasting agent, we show that the origin of improved floc settling in ballasted aggregation is not simply related to an increased specific weight of flocs, but also to a significant restructuring of flocs to a more compact structure induced by the added particles. The floc restructuring is evidenced from the increased lag time before measurable floc growth in the presence of the ballasting agent, the higher fractal dimension of flocs above the micron scale range after incorporation of the particles into the aggregates, and a much smaller sediment volume after settling. A simple model of floc compaction based on the turbulent viscous effects that act on an elastic floc, is described.

Shear history independence in colloidal aggregation

Stimulated by experiments, we have carried out detailed simulations of aggregation in the presence of shear in a model colloidal system with a short-range attractive potential. For weak shear rates, we find that the shear enhanced the aggregation and that the long-time state of the system is independent of the shear history. For strong shear rates, precipitous fragmentation occurred after the shear was turned on and, after an induction period, the aggregation quickly rebounded in a stochastic manner similar to classical nucleation phenomena. However, the long-time state of the system is, once again, independent of the shear history. Thus, for both weak and strong shear cases, the shear rate acts as a state variable of the aggregating system. Shear rates employed in the simulations can be attained in laboratory experiments, as confirmed by computing the dimensionless Péclet numbers.