Deformation Behavior of Polyethylene/Silicate Nanocomposites As Studied by Real-Time Wide-Angle X-ray Scattering

Detection and characterization of folded-chain clusters in the structured melt of isotactic polypropyl-ene

Despite ceaseless efforts in past decades, the memory effect of semi-crystalline polymers has not been elucidated completely yet. An important reason why is that residual lamellar crystals in the structured melt are difficult to characterize. Recently, we developed a new small-angle X-ray scattering (SAXS) theory [Li et al. (2019). IUCrJ, 6, 968-983] and Fourier transform method [Li et al. (2020). CrystEngComm, 22, 3042-3058] for lamellar crystals that could derive structural information from SAXS readily. In this study, we tried to employ the new theory and method to characterize residual lamellar crystals in the structured melt. It was found that although scattering peaks cannot be observed in raw scattering profiles, they actually exist. Subtracting free-melt scattering and multiplying by q 4 benefit the observation of these weak scattering peaks. With the new Fourier transform method, it was found that indeed as proposed previously, thicker lamellar crystals exist in the structured melt. To determine the lateral size of residual lamellar crystal especially, a new method was developed under the guidance of the new theory. With the new method, it was found that although the crystallinity is very low (∼1% at 174°C), the lateral sizes in the structured melts are still large, e.g. 45.3 nm at 174°C, much greater than the critical nucleation size. This implies that these residual lamellar crystals can act as athermal nuclei after quenching to a lower temperature, as proposed by Ziabicki & Alfonso [(1994). Colloid Polym. Sci. 272, 1027-1042; (2002). Macromol. Symp. 185, 211-231] more than 20 years ago. The methodologies proposed here could also be applied to other polymer lamellar systems.

Determining Deformation Transition in Polyethylene under Tensile Loading

The multi-relaxation (MR) test was developed based on the concept that stress relaxation behavior can be used to reflect the material state of polyethylene (PE) under tension. On the basis of this concept, critical stroke for the onset of plastic deformation in the crystalline phase, named the first critical stroke, was determined using the MR test. Results from wide angle X-ray scattering suggest that phase transformation occurred in the crystalline phase of PE after the specimen was stretched beyond the first critical stroke. In this work, the MR test was applied to six PEs of different mass densities to determine their first critical strokes and the corresponding total and quasi-static (QS) stress values. The results show that the first critical stroke had very similar values among the six PEs. More interestingly, the ratio of the QS stress at the first critical stroke to the yield stress from the standard tensile test showed little dependence on PE density. Therefore, it was possible to use the popular short-term tensile test to characterize the critical QS component of the applied stress to initiate plastic deformation in the crystalline phase, which is expected to play a significant role on the long-term, load-carrying applications of PE.

Thermal Properties and Non-Isothermal Crystallization Kinetics of Poly (δ-Valerolactone) and Poly (δ-Valerolactone)/Titanium Dioxide Nanocomposites

New poly (δ-valerolactone)/titanium dioxide (PDVL/TiO2) nanocomposites with different TiO2 nanoparticle loadings were prepared by the solvent-casting method and characterized by Fourier transform infra-red, differential scanning calorimetry, X-ray diffraction and scanning electron microscopy, and thermogravimetry analyses. The results obtained reveal good dispersion of TiO2 nanoparticles in the polymer matrix and non-formation of new crystalline structures indicating the stability of the crystallinity of TiO2 in the composite. A significant increase in the degree of crystallinity was observed with increasing TiO2 content. The non-isothermal crystallization kinetics of the PDVL/TiO2 system indicate that the crystallization process involves the simultaneous occurrence of two- and three-dimensional spherulitic growths. The thermal degradation analysis of this nanocomposite reveals a significant improvement in the thermal stability with increasing TiO2 loading.

Morphology Development and Mechanical Properties Variation during Cold-Drawing of Polyethylene-Clay Nanocomposite Fibers

In this work, the influence of composition and cold-drawing on nano- and micro-scale morphology and tensile mechanical properties of PE/organoclay nanocomposite fibers was investigated. Nanocomposites were prepared by melt compounding in a twin-screw extruder, using a maleic anhydride grafted linear low density polyethylene (LLDPE–g–MA) and an organomodified montmorillonite (Dellite 67G) at three different loadings (3, 5 and 10 wt %). Fibers were produced by a single-screw extruder and drawn at five draw ratios (DRs): 7.25, 10, 13.5, 16 and 19. All nanocomposites, characterized by XRD, SEM, TEM, and FT-IR techniques, showed an intercalated/exfoliated morphology. The study evidenced that the nanoclay presence significantly increases both elastic modulus (up to +115% for fibers containing 10 wt % of D67G) and drawability of as-spun nanocomposite fibers. Moreover, at fixed nanocomposite composition, the cold-drawing process increases fibers elastic modulus and tensile strength at increasing DRs. However, at high DRs, “face-to-edge” rearrangement phenomena of clay layers (i.e., clay layers tend to rotate and touch each other) arise in fibers at high nanoclay loadings. Finally, nanocomposite fibers show a lower diameter reduction during drawing, with respect to the plain system, and surface feature of adjustable roughness by controlling the composition and the drawing conditions.

HDPE-Clay Nanocomposite Foams Blown with Supercritical CO2

To investigate the effect of clay particles on the cell morphology of HDPE-clay nanocomposite foams, research on the batch foaming process of HDPE-clay nanocomposites using supercritical CO2 is conducted. This study demonstrates that in comparison with pure HDPE, nanocomposites produce much finer and more uniform cell structures. Additionally, an attempt to produce a nanocellular structure is successfully performed using HDPE-clay nanocomposites.