Phase Transitions of Bulk Statistical Copolymers Studied by Dynamic Monte Carlo Simulations

Melt Memory Effect in Polyethylene Random Terpolymer with Small Amount of 1-Octene and 1-Hexene Co-Units: Non-Isothermal and Isothermal Investigations

Homo-polymers of reasonable molecular weight relax very fast in the molten state. Starting from a semi-crystalline structure, when the homo-polymer is heated up to a temperature higher than its nominal melting temperature, it relaxes quickly into a homogenous molten state. The following crystallization temperature during cooling remains constant irrespective of the melt temperature. However, the situation is evidently different in copolymers. A phenomenon named the crystallization melt memory effect denotes an increased crystallization rate during cooling after a polymer was melted at different temperatures, which is often observed. The melt temperature can be even higher than the equilibrium melting temperature of the corresponding polymer crystals. In this work, we investigated such memory effect in a polyethylene random terpolymer with a small fraction of 1-octene and 1-hexene co-units using differential scanning calorimetry techniques. Both non-isothermal and isothermal protocols were employed. In non-isothermal tests, a purposely prepared sample with well defined thermal history (the sample has been first conditioned at 200 °C for 5 min to eliminate the thermal history and then cooled down to −50 °C) was melted at different temperatures, followed by a continuous cooling at a constant rate of 20 °C/min. Peak crystallization temperature during cooling was taken to represent the crystallization rate. Whereas, in isothermal tests, the same prepared sample with well defined thermal history was cooled to a certain crystallization temperature after being melted at different temperatures. Here, time to complete the isothermal crystallization was recorded. It was found that the results of isothermal tests allowed us to divide the melt temperature into four zones where the features of the crystallization half time change.

Effect of Composition Asymmetry on the Phase Separation and Crystallization in Double Crystalline Binary Polymer Blends: A Dynamic Monte Carlo Simulation Study

Polymer blends offer an exciting material for various potential applications due to their tunable properties by varying constituting components and their relative composition. Our simulation results unravel an intrinsic relationship between crystallization behavior and composition asymmetry. We report simulation results for nonisothermal and isothermal crystallization with weak and strong segregation strength to elucidate the composition dependent crystallization behavior. With increasing composition of low melting B-polymer, macrophase separation temperature changes nonmonotonically, which is attributed to the nonmonotonic change in diffusivity of both polymers. In weak segregation strength, however, at high enough composition of B-polymer, A-polymer yields relatively thicker crystals, which is attributed to the dilution effect exhibited by B-polymer. When B-polymer composition is high enough, it acts like a "solvent" while A-polymer crystallizes. Under this situation, A-polymer segments become more mobile and less facile to crystallize. As a result, A-polymer crystallizes at a relatively low temperature with the formation of thicker crystals. At strong segregation strength, the dilution effect is accompanied by the strong A-B repulsive interaction, which is reflected in a nonmonotonic trend of the mean square radius of gyration with the increasing composition of the B-polymer. Isothermal crystallization also reveals a strong nonmonotonic relationship between composition and crystallization behavior. Two-step, compared to one-step, isothermal crystallization yields better crystals for both polymers.

Effect of block asymmetry on the crystallization of double crystalline diblock copolymers

Monte Carlo simulation on the crystallization of double crystalline diblock copolymer unravels an intrinsic relationship between block asymmetry and crystallization behaviour. We model crystalline A-B diblock copolymer, wherein the melting temperature of A-block is higher than that of the B-block. We explore the composition dependent crystallization behaviour by varying the relative block length with weak and strong segregation strength between the blocks. In weak segregation limit, we observe that with increasing the composition of B-block, its crystallization temperature increases accompanying with higher crystallinity. In contrast, A-block crystallizes at a relatively low temperature along with the formation of thicker and larger crystallites with the increase in B-block composition. We attribute this non-intuitive crystallization trend to the dilution effect imposed by B-block. When the composition of the B-block is high enough, it acts like a "solvent" during the crystallization of A-block. A-block segments are more mobile and hence less facile to crystallize, resulting depression in crystallization temperature with the formation of thicker crystals. At strong segregation limit, crystallization and morphological development are governed by the confinement effect, rather than block asymmetry. Isothermal crystallization reveals that the crystallization follows a homogeneous nucleation mechanism with the formation of two-dimensional crystals. Two-step, compared to one-step isothermal crystallization leads to the formation of thicker crystals of A-block due to the dilution effect of the B-block.

Thermodynamics of strain-induced crystallization of random copolymers

Industrial semi-crystalline polymers contain various kinds of sequence defects, which behave like non-crystallizable comonomer units on random copolymers. We performed dynamic Monte Carlo simulations of strain-induced crystallization of random copolymers with various contents of comonomers at high temperatures. We observed that the onset strains of crystallization shift up with the increase of comonomer contents and temperatures. The behaviors can be predicted well by a combination of Flory's theories on the melting-point shifting-down of random copolymers and on the melting-point shifting-up of strain-induced crystallization. Our thermodynamic results are fundamentally important for us to understand the rubber strain-hardening, the plastic molding, the film stretching as well as the fiber spinning.

Polymer immiscibility enhanced by thermal fluctuations toward crystalline order

We report dynamic Monte Carlo simulations of binary polymer blends. The blends exhibit liquid-liquid phase separation influenced by the nearby crystallization of one component. We found that both binodal and spinodal boundaries of liquid-liquid phase separation shift up above the predictions of the mean-field lattice theory. The enhancement of immiscibility can be assigned to the thermal fluctuations toward better parallel order of the crystallizable chains in the blends, which has been neglected in the mean-field theory. This result serves as a theoretical background to explain the related experimental observations.

Morphology of a highly asymmetric double crystallizable poly(epsilon-caprolactone-b-ethylene oxide) block copolymer

The morphology of a highly asymmetric double crystallizable poly(epsilon-caprolactone-b-ethylene oxide) (PCL-b-PEO) block copolymer has been studied with in situ simultaneously small and wide-angle x-ray scattering as well as atomic force microscopy. The molecular masses Mn of the PCL and PEO blocks are 24,000 and 5800, respectively. X-ray scattering and rheological measurements indicate that no microphase separation occurs in the melt. Decreasing the temperature simultaneously triggers off a crystallization of PCL and microphase separation between the PCL and PEO blocks. Coupling and competition between microphase separation and crystallization results in a morphology of PEO spheres surrounded by PCL partially crystallized in lamella. Further decreasing temperature induces the crystallization of PEO spheres, which have a preferred orientation due to the confinements from hard PCL crystalline lamella and from soft amorphous PCL segments in different sides. The final morphology of this highly asymmetric block copolymer is similar to the granular morphology reported for syndiotactic polypropylene and other (co-) polymers. This implies a similar underlying mechanism of coupling and competition of various phase transitions, which is worth further exploration.