Grafting of Maleic Anhydride onto Isotactic Polypropylene in the Presence of Supercritical Carbon Dioxide as a Solvent and Swelling Fluid

Reactive Extrusion Grafting of Glycidyl Methacrylate onto Low-Density and Recycled Polyethylene Using Supercritical Carbon Dioxide

Glycidyl methacrylate (GMA) was grafted onto (recycled) polyethylene (PE) to design a new adhesive with better mechanical properties compared to non-grafted PE. The effects of the amount of GMA, the amount of dicumyl peroxide (DCP) and the use of supercritical carbon dioxide (scCO2) in a reactive extrusion (REX) were evaluated based on the grafting degree and efficiency of the grafted samples. Generally speaking, higher amounts of GMA led to higher functionalization degrees (FD), whereas higher amounts of DCP resulted in a lower FD due to the occurrence of more unfavorable side reactions. The influence of scCO2 showed different outcomes for the two substrates used. Higher FDs were obtained for the low-density polyethylene (LDPE) samples while, by contrast, lower FDs were obtained for the recycled polyethylene (RPE) samples when using scCO2. Additionally, adjusting the screw speed and the temperature profile of the extruder to the half-life time of the radical initiator appeared to have the highest positive impact on the FD. According to the tensile tests, all the grafted samples can withstand higher stress levels, especially the grafted RPE, compared to the non-grafted samples.

Reactive Extrusion of Maleic-Anhydride-Grafted Polypropylene by Torque Rheometer and Its Application as Compatibilizer

This study is based upon the functionalization of polypropylene (PP) by radical polymerization to optimize its properties by influencing its molecular weight. Grafting of PP was done at different concentrations of maleic anhydride (MAH) and benzoyl peroxide (BPO). The effect on viscosity during and after the reaction was studied by torque rheometer and melt flow index. Results showed that a higher concentration of BPO led to excessive side-chain reactions. At a high percentage of grafting, lower molecular weight product was produced, which was analyzed by viscosity change during and after the reaction. Percentage crystallinity increased by grafting due to the shorter chains, which consequently led to an improvement in the chain's packing. Prepared Maleic anhydride grafted polypropylene (MAH-g-PP) enhanced interactions in PP-PET blends caused a partially homogeneous blend with less voids.

Efficient approach to produce functional polypropylene via solvent assisted solid-phase free radical grafting of multi-monomers

Herein an efficient approach to produce functional polypropylene via solvent assisted solid-phase grafting process is reported, in which acrylic acid, methyl methacrylate and maleic anhydride are used as multi-monomers, 2,2′-azobis(2-methylpropionitrile) as initiator and ether as swelling solvent and carrier. The effects of various factors such as the swelling solvent species and dosage, swelling time and temperature, monomer and initiator concentrations, reaction time and temperature, nitrogen flow rate and the stirring speed on the grafting percentage and grafting efficiency were investigated. To verify the polar species was grafted onto polypropylene, the resulted polymers were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, X-ray diffraction analysis, water contact angle measurement, tensile strength and melt flow rate measurement. All the results showed that using the ether assisted solid-phase free radical grafting process is an efficient and versatile approach to produce functional polypropylene.

Influence of molecular structure on the rheological properties and foamability of long chain branched polypropylene by “one-pot” reactive extrusion

In this work, reactive twin screw extrusion was conducted to synthesize long chain branched polypropylenes (LCB-PPs) in a “one-pot” process in which dicumyl peroxide (DCP) initiated maleic anhydride (MAH) grafting onto the linear PP, and the concomitant coupling reaction between ethylene diamine (EDA) and MAH grafted polypropylene (PP-g-MAH) proceeded in series. Fourier transfer infrared spectroscopy (FTIR) on the prepared materials confirmed the occurrence of both reactions. A series of LCB-PPs were prepared using different amounts of EDA, MAH and DCP to study their effects and determine the optimal synthesis conditions. The prepared materials were characterized by size exclusion chromatography (SEC) and rheological analysis to ascertain the polymer microstructure. The foamability of the LCB-PPs by supercritical carbon dioxide (scCO2) foaming and foam morphology were investigated. The LCB-PPs were found to have vastly improved foamability and cellular morphology. Under optimal conditions, a foam expansion ratio of over 20 was achieved.

SEBS-Grafted Itaconic Acid as Compatibilizer for Elastomer Nanocomposites Based on BaTiO3 Particles

Itaconic acid (IA) is an organic acid produced by the fermentation of sugars with aspergillus. It has been identified as one of the top 12 building-block chemicals. Here, we report the use of IA as a possible substitute to petroleum-based compatibilizers in polymer composite. We applied this study to thermoplastic elastomers based on styrene copolymers, since they are commonly used in blends and composites. Poly(styrene-b-ethylene-butylene-b-styrene) (SEBS) was grafted with 2.6 wt.% of itaconic acid (SEBS-g-IA) prepared by a reactive melt-mixing process, and was subsequently used to prepare composites filled with BaTiO₃.). IA was successfully grafted as demonstrated by FTIR and XRD. SEBS-g-IA composites presented better mechanical properties, achieving an increase of Young modulus up to 80% compared with the neat polymer. This was ascribed to better dispersion and compatibility with the filler. Additionally, SEBS-g-IA showed increased dielectric permittivity, i.e., showed increased polarity, which indicates that it could potentially be used as a modifier for specialized polymers.

Structural engineering to control density, conformation, and bioactivity of the poly(ethylene glycol)-grafted poly(urethane urea) scaffolds

Poly(urethane urea) scaffolds were fabricated through combined salt leaching and solvent casting methods. The scaffolds were then functionalized via aminolysis with poly(ethylene glycol) (PEG- g-PUU). To compare its bioactivity, gelatin was also grafted onto the aminolyzed poly(urethane urea) surface (Gel- g-PUU). Chemical changes at the surface were then monitored using quantitative/qualitative methods. Grafting with both gelatin and poly(ethylene glycol) remarkably enhanced the wettability of poly(urethane urea). Proliferation of human adipose–derived mesenchymal stem cells on poly(urethane urea) and the modified poly(urethane urea)s was evaluated by 3-[4,5-dimethylthiazol-2-yl]-2,5 diphenyl tetrazolium bromide assay. The cell experiment results showed that both the modified poly(urethane urea)s enhanced the attachment and proliferation of human adipose–derived mesenchymal stem cells compared to pure poly(urethane urea). Based on previous reports, while a supportive role is observed at adequate poly(ethylene glycol) graft densities, cell adhesion and proliferation are inhibited at very high grafting densities. To correlate the cell data to poly(ethylene glycol) conformations, the surface tension was measured. Data on human adipose–derived mesenchymal stem cells’ attachment/proliferation and contact angle/surface free energy together showed that the grafting density of poly(ethylene glycol) was regulated by optimizing aminolysis conditions, careful selection of poly(ethylene glycol)’s molecular weight, and bulk properties of the matrix poly(urethane urea). As a result, surface overcrowding and brush conformation of the poly(ethylene glycol) chains were avoided, and human adipose–derived mesenchymal stem cell attachment and proliferation occurred on the PEG- g-PUU scaffold at a comparable level to the Gel- g-PUU.

A molecular simulation study on the adhesion behavior of a functionalized polyethylene-functionalized graphene interface

Molecular dynamics simulations were applied to investigate interfacial adhesion between functionalized polyethylene (fPE) and functionalized graphene (fG) surfaces. In order to functionalize the PE and graphene surfaces, various types of functional groups were covalently bonded on the surfaces in a random manner. Adhesion between fPE and fG surfaces was evaluated by the calculation of work of separation (Wsep), while the interfaces were not allowed to relax. According to the simulation results, the combination of the atomic roughness effect and the electronic properties of the functional groups had influence on the adhesion between PE and graphene. The effect of surface reorganization was also investigated by devoting sufficient time for relaxation of the interface. The adhesion in the relaxed interfaces was evaluated via the work of adhesion (Wadh). Relaxation of the interface caused to decrease the atomic roughness of the PE surface, which enhanced adhesion in all of the systems compared to their unrelaxed models. In addition to surface flattening, relaxation also brought about an increase in the atomic density at the interface, which led to enhance the van der Waals interaction and increase interfacial adhesion.

Property Relationship in Organosilanes and Nanotubes Filled Polypropylene Hybrid Composites

Polypropylene composites with different filler contents were prepared by creating a masterbatch containing 3 wt%. filler. A variety of silanol groups were used to synthetized three compounds in different media trough a sol-gel process with acetic acid, formic acid and ammonium hydroxide as catalysts. Besides, four different nanotubular fillers were also used to analyze their behavior and compare it with the effect caused by the silanol groups. These tubular structures comprise: unmodified halloysite, carbon nanotubes and functionalized halloysite and carbon nanotubes. Morphological characterization in SEM and STEM/TEM showed dispersion in the polypropylene matrix. According to TGA and DSC measurements thermal behavior remain similar for all the composites. Mechanical test in tension demonstrate that modulus of the composites increases for all samples with a major impact for materials containing silanol groups synthetized in formic acid. Rheological measurements show a significantly increment in viscosity for samples containing unmodified and modified carbon nanotubes. No difference was found for samples containing silanol groups and halloysite when compared to neat polypropylene. Finally, the oxygen transmission rate increased for all samples showing high barrier properties only for samples containing natural and functionalized halloysite nanotubes.

Functionalization of PP with Sulfonyl Azide through Reactive Processing

The functionalization of polypropylene (PP) by 4-carboxybenzene sulfonyl azide (CBSA) was investigated in a batch mixer and the reaction was monitored through FTIR, 1H-NMR and XPS spectroscopy. The degree of grafting was found to increase initially with azide feed content and subsequently to level off at azide concentrations of 2 wt.%. Experiments performed at different reaction temperatures showed that a maximum degree of grafting was obtained around 190°C. The linear viscoelastic properties the functionalized PPs were also evaluated by oscillatory shear measurements and were found to correlate with the grafting degree results. Finally, the adhesive properties of the functionalized PPs were evaluated through peel tests on aluminum substrates. The peel strength increased with the degree of grafting and it was found to be significantly higher for purified samples than for non-purified ones. Finally, it was demonstrated that the cooling rate of the PP/aluminum laminate specimens had a major effect on the peel strength.

Effects of reactive compatibilization on the morphological, thermal, mechanical, and rheological properties of intumescent flame-retardant polypropylene

Flame-retardant polypropylene (PP) samples were in situ compatibilized with maleic anhydride grafted PP. Compatibilization reaction was verified by an IR spectrum and gel content measurements. Electron microscopy images showed that compatibilization could considerably reduce the size of the flame-retardant domains, control the phase morphology, and improve the interfacial adhesion between PP and intumescent flame retardant (IFR) with different IFR loading levels. The limiting oxygen index (LOI) of flame-retardant PP increased to different extents after compatibilization, indicating an improvement in the flame retardancy. Compatibilization enhanced the thermal stability to some extent and remarkably delayed thermal oxidative degradation of flame-retardant PP. For PP containing 20 wt % flame retardant, the temperature at which the maximum weight loss rate occurred was enhanced by about 99 degrees C after compatibilization. The storage modulus and glass transition temperatures were elevated to different extents. Tensile strengths of samples reduced in the presence of flame retardant alone but in the additional presence of compatibilizer were restored to levels similar to those of pure PP. Elongation-at-break values, however, showed IFR concentration-dependent reductions that were less for compatibilized samples. Furthermore, the complex viscosity of a compatibilized PP melt turned slightly smaller, which is favorable to melt processing.